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Our company develops unique robotic systems that combine our proprietary 2D and 3D visual sensors with robots, as well as specialized equipment that can handle more products with fewer robots to address installation space challenges. We propose these solutions to our customers. In actual operations, no matter how excellent, fast, and precise the robots or hands are, they alone do not lead to the original goals of labor reduction, productivity improvement, and efficiency enhancement. We believe that to fully utilize the capabilities of these excellent robots, it is essential to build a "system" that allows the robots to work faster and more efficiently. 【Features】 ■ Years of accumulated achievements and know-how ■ Total number of units delivered (up to 2023) ・Number of robotic systems: 98 ・Number of robots: 171 ■ Extensive experience handling "raw products" ■ Comprehensive proposals for the entire production line of robots and peripheral equipment *For more details, please download the PDF or feel free to contact us.
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Conventional dewatering operations involve methods such as using blowers or air and hot air to evaporate moisture. However, none of these methods achieve complete dewatering, leading workers to perform additional wiping tasks to prevent complaints related to residual water causing odors, mold, and damage to cardboard boxes. Although the noise during operation has decreased compared to older devices, it is still quite loud. Workers engaged in tasks in areas exceeding 85 dB are required to wear earplugs or earmuffs, which poses a problem as they may not hear emergency signals or announcements, such as alarms. In terms of equipment specifications, pursuing dewatering effectiveness results in longer devices. This can lead to issues with factory installation space and makes cleaning and maintenance difficult due to the inability to disassemble the equipment, raising hygiene concerns. The new dewatering machine developed by our company utilizes a special antibacterial urethane sponge, enabling compact and efficient dewatering operations. The clearance adjuster function allows for thickness adjustments of the target objects, eliminating concerns about crushing solid items. An optional air blow unit achieves more accurate and complete dewatering. For more details, please contact us or download the catalog.
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In the frozen food industry, it is essential to cut products efficiently while maintaining their appearance and quality. Particularly, the beauty of the product after thawing and improving yield are important. Traditional cutting methods can lead to products being crushed or having rough cross-sections, which may compromise product value. Our food cutter, the "Ultrasonic Cutter," utilizes ultrasonic vibrations to cut without applying unnecessary pressure on the food, preserving a beautiful cross-section. It can also finish soft foods like roll cakes, castella, and cheese without losing their shape, contributing to the efficiency of cutting operations in frozen food. 【Usage Scenarios】 - Cutting frozen cakes, frozen bread, frozen side dishes, etc. - Food processing factories, central kitchens - Companies that prioritize product appearance and quality 【Benefits of Implementation】 - Improved product yield - Labor savings through automation of cutting operations - Enhanced product value due to beautiful cross-sections
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In the confectionery manufacturing industry, the appearance and quality of products are important, and precision in the cutting process is required. Particularly for soft foods that are difficult to cut, such as Baumkuchen and roll cakes, any deformation during cutting or roughness of the cross-section can diminish the product's value. Manual cutting not only takes time and effort but also tends to result in variations in quality. Our food cutter, the "Ultrasonic Cutter," utilizes ultrasonic vibrations to cut without applying unnecessary pressure to the food, allowing for beautiful cross-sections. It is capable of finishing soft foods like roll cakes, castella, and cheese without losing their shape. It can efficiently process a variety of products and is suitable for small-batch production of diverse items. [Usage Scenarios] - Sites processing large quantities of soft and difficult-to-cut foods such as Baumkuchen, roll cakes, castella, yokan, and cheese. - Manufacturing sites for products that are difficult to cut manually. [Benefits of Implementation] - Improvement in product appearance and quality. - Increased productivity through automation of cutting tasks. - Adaptation to small-batch production of various items. - Achievement of a hygienic cutting environment.
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Soft foods are prone to crushing during cutting, making automation difficult, so there are many situations where manual cutting is unavoidable. The food cutter we offer, the "Ultrasonic Cutter," utilizes ultrasonic vibrations to cut without applying unnecessary pressure on the food, allowing for beautiful cross-sections. It can finish soft foods like roll cakes, castella, and cheese without altering their shape. It efficiently processes a variety of products with a single unit, making it suitable for small-batch production of diverse items. 【Features】 ■ Automates the cutting of soft foods that were previously done manually ■ Can cut soft ingredients like Baumkuchen without crushing the product ■ Produces clean cutting surfaces and is resistant to deformation; compatible with a variety of products using one unit ■ Equipped with an automatic blade cleaning function for hygiene and long-lasting blades ■ Designed to minimize oil adhesion *For more details, please contact us or download the catalog for more information.
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Cutting long yams is mostly done by hand, and considerable skill is required to achieve the specified weight. Many skilled workers are elderly, leading to a labor shortage issue. Additionally, when unskilled workers perform the cutting, it results in significant variability and poor yield, hindering quality improvement. Operators simply set the desired cutting weight on a touch panel and place the yam on the conveyor. The weight of the workpiece is automatically measured and accurately assessed using three-dimensional measurement technology. Our original software instantly calculates the cutting position based on the set weight and communicates it to the cutter. It allows for continuous cutting without breaking the yam. ● Automatic cutting just by placing the workpiece on the conveyor ● Equipped with three-dimensional measurement ● Easy operation with a touch panel ● Tool-free attachment and detachment ● Standard weight cutting for root vegetables like yams, radishes, and carrots
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The vacuum packaging of beef and pork cuts is automated using three-dimensional measurement technology and robotic control technology. The processing capacity is 17 bags per minute. In this case, six people are required for manual work, but with this equipment, it can be done by two people, allowing for a reduction of four personnel.
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Knives used for disassembly work in meat processing need to be sharpened every day after work, but the number of knife sharpeners has decreased, and many companies are struggling to maintain the usual sharpening standards. The "Togi Robo" can solve the problems associated with knife sharpening. This device allows you to set up to 40 knives on a turntable and simply turn on the switch, and the robot will automatically perform rough and finishing sharpening. 【Product Features】 ■ Easy operation ■ Fast sharpening ■ Uniform finish ■ Long-lasting sharpness ■ Compatible with various types of knives *For more details, please contact us or check the PDF download.
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Equipped with a 3D intelligence system A new measurement technology for achieving high-precision cutting is 3D stereo measurement technology. 3D stereo measurement captures the target object from four directions using CCD cameras, measuring the size and weight of the product, and instantly calculating the set cut position. Additionally, the captured images are processed to calculate the parallax between the two cameras, creating a three-dimensional image of the target object. Even for irregularly shaped bacon, portion cutting can be performed quickly and accurately with short processing times and stable high precision. Tool-free disassembly and assembly This device is designed to be disassembled without tools for easy daily cleaning and maintenance.
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The beef and pork processing cutting device is a specialized machine that processes beef and pork block meat into primal cuts in a one-way manner. It can be processed into 7-8 cm cubes or minced material. Additionally, it features a compact design that allows for space-saving installation, reducing work time and improving work efficiency. *A dedicated machine for strip cutting is also available. For more details, please contact us or download the catalog. 【Features】 ○ Processes beef and pork block meat in a one-way manner ○ Can be processed into 7-8 cm cubes or minced material ○ Compact design for space-saving installation ○ Reduces work time ○ Improves work efficiency
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Steam generated by boiling water is further heated to a state above 100°C, and this gas is referred to as "superheated steam." This device uses only high-temperature superheated steam as a heat source, directly injecting it into the ingredients for direct baking, achieving both "steaming" and "baking" simultaneously. With a uniquely different ideal baking method, it significantly contributes to improving product quality. [Features] - Ability to freely create grill marks - Short heating process - due to excellent thermal conductivity, it finishes in a short time. - Improvement in product quality - the surface is crispy while the inside remains juicy, with vibrant colors. The effect of preventing flavor loss enhances the product's taste, prevents fat oxidation, and leads to improved product quality. - Easy and flexible settings - various settings can be made for each heater, allowing for unique baking methods and detailed control. - Outstanding energy-saving effect - the steam usage rate is very good, significantly reducing running costs. - Can bake frozen products directly. - No need for auxiliary equipment such as boilers or reheating devices.
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The "Micro Pressure System," developed by pursuing the thermal conductivity of steam, achieves maximum thermal efficiency with minimal heat sources. It offers significant energy-saving measures, reduces wastewater treatment without the need for hot water, and is hygienic, making it a proposal that Nikko confidently presents. 【Features】 ○ Free selection of heating time and heating temperature settings ○ Significant energy savings achieved ○ Improvement and standardization of quality ○ Reduction of wastewater treatment without the need for hot water ○ Hygienic ○ Cost reduction through increased productivity and labor-saving measures
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In aquaculture, the "killing" and "cooling" immediately after catch are the most important processes that influence the shipping price. Especially for high-value aquaculture fish, traditional crushed ice cannot avoid cooling unevenness and damage to the fish body, leading to freshness deterioration. The continuous silk ice system "Sea Ice" enhances the quality of branded fish to the utmost by cooling to the core at an overwhelming speed without damaging the cells of the aquaculture fish. 【Usage Scenarios in Aquaculture】 - Rapid cooling immediately after catch and killing: Instantly lowers the fish's body temperature and delays rigor mortis. - Transportation to processing plants: Maintains high freshness without damaging the fish body. - Processing and filleting: Thoroughly manages low temperatures to suppress drip loss. 【Four Features Specialized for Aquaculture】 - "Silk Ice" that does not damage the fish body: Fine ice particles gently envelop the fish body. Unlike traditional angular ice (crushed ice), it does not cause scratches on the surface or eyes of the fish, making it ideal for aquaculture fish that require visual appeal. - Overwhelming cooling speed: Liquid ice closely adheres to the entire surface of the fish. - Maintains freshness during long-distance transport and export to the destination. - Suppresses bacterial growth: Rapid cooling and low-temperature maintenance effectively inhibit bacterial proliferation.
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In experimental research, it is important to maintain the quality of samples. Particularly in experiments using seafood, deterioration of freshness can significantly impact the results. Silk Ice quickly cools fish without damaging them and maintains low temperatures for an extended period, preserving the freshness of the samples. 【Usage Scenarios】 - Maintaining the freshness of samples in experiments using seafood - Long-term storage of biological samples - Cooling of samples in cell culture experiments 【Benefits of Introduction】 - Improved reliability of experimental results - Reduction of sample waste - Increased efficiency of experiments
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In the logistics industry, especially in low-temperature transportation, temperature management during transport is crucial. Maintaining freshness is essential for enhancing customer satisfaction and reducing food waste. Traditional cooling methods have made temperature management difficult, posing risks of quality deterioration. The continuous silk ice system "Sea Ice" simultaneously achieves "prevention of agitation" and "low-temperature storage," which are indispensable for preserving the freshness of seafood. It allows for the transportation of freshly caught products in high-quality condition. 【Usage Scenarios】 - Low-temperature transportation of fresh fish, frozen foods, and fresh produce - Long-distance transportation and transport where temperature management is challenging - Maintaining product value through freshness preservation 【Effects of Implementation】 - Increased product value through freshness preservation - Reduction of food waste - Improvement in customer satisfaction - Stabilization of transportation quality
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In the food service industry, managing the freshness of ingredients is a crucial factor that influences taste and quality. Particularly for seafood, freshness deteriorates quickly, necessitating proper management from procurement to serving. If freshness cannot be maintained, the value of the ingredients decreases, which can lead to a decline in customer satisfaction. The continuous silk ice system "Umi Ice" simultaneously achieves essential "prevention of movement" and "low-temperature storage" for maintaining the freshness of seafood, preserving the just-caught quality. 【Usage Scenarios】 - Procurement and storage of seafood - Freshness management in stores - Freshness maintenance during transportation 【Benefits of Implementation】 - Quality improvement through freshness maintenance of ingredients - Reduction of food waste - Increased customer satisfaction
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In the fisheries industry, it is important to maintain the freshness of the catch and ship it to the market in a high-quality state. When freshness declines, the value of the product decreases, and the possibility of waste loss increases. Particularly in long-distance transportation and storage, proper temperature management is essential. The continuous silk ice system "Sea Ice" preserves freshness from the moment of catch, enabling high-quality landings. 【Usage Scenarios】 - Cooling seafood after catch - Maintaining freshness at the time of landing - Storage of seafood 【Effects of Implementation】 - Preserving the freshness of freshly caught products - Preventing damage to the fish - Freshness preservation through a reduction in bacterial count - Maintaining high quality through ATP retention
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The silk ice proposed by Nikko is a slushy ice with the same salinity as seawater, cooled to sub-zero temperatures using sea ice. It is an excellent ice that can simultaneously achieve "prevention of agitation" and "low-temperature storage," which are essential for maintaining the freshness of fish. The continuous silk ice system "sea ice" can generate silk ice within minutes of startup, allowing for immediate freshness preservation right after catch, enabling fish to be landed at peak freshness. This product received the Prime Minister's Award at the 7th Monozukuri Nippon Grand Award. 【Features】 ○ Ice production starts immediately with a switch-on ○ Compact design suitable for installation on vessels ○ Energy-efficient ○ Allows for landing while maintaining the freshness of freshly caught fish ○ Reduces the labor and effort required for ice loading ○ Cost reduction in fuel and other expenses (vessel-mounted type) ○ Discharges 1 to 1.5 tons in about 10 minutes (land-based type) ○ Supplies from the tank via hose (land-based type) ○ Continuous ice production at raw water temperatures up to 28°C 【Silk Ice Features】 ● Extremely fine particle sea water slushy ice ● Very fast cooling speed ● Maintains sub-zero temperatures for a long time ● Does not damage fish bodies ● Reduces bacterial count ● ATP is preserved ● Can be applied to large catches of fish
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The Shearer series is a processing machine that has been requested by the scallop processing industry for several years, and it is a device completed by Nikko Co., Ltd. with technology that overturns conventional wisdom. The "Auto Shearer" is an automatic scallop shucking machine that, by simply loading raw scallops, automatically removes the edges and guts, collecting only the adductor muscle. The scallops processed by this machine have been highly evaluated for achieving quality equivalent to hand-shucked scallops while significantly reducing labor. Additionally, the "Auto Shearer Raw Scallop Automatic Supply System," which automatically feeds raw scallops into the Auto Shearer using a robot, won the Small and Medium Enterprise Agency Award at the 8th Robot Awards. For more details, please contact us or download the catalog.
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The "Band Fisher NSB-300" can produce three types of fillets: fillets with the belly bone removed, fillets with the belly bone attached, and center cuts, all with just one machine. The cutting edges are sharp, resulting in minimal flesh splitting and high yield. 【Features】 ○ Capable of producing three types of products without reconfiguring the line*1 → Fillets with the belly bone removed, fillets with the belly bone attached, and center cuts ○ Cuts with a band knife ○ Very sharp cutting edges with minimal flesh splitting and good yield ○ Can process both fresh and thawed fish ○ Processing capacity: 25-30 fish per minute ○ Easy to clean and maintain, ensuring hygiene ○ Salmon-specific two and three fillet machine, Patent No. 3742725 *1: Center cut is an optional setting * There is also a dedicated machine for center cuts ● For more details, please contact us or download the catalog.
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Currently, most salted fillets are produced using a soaking process. This method involves soaking the fillets in brine for an extended period (from overnight to three days) and then allowing them to rest for maturation, primarily used for red salmon and silver salmon. However, a previous study by a public testing agency on "soaking conditions for salted salmon and the extract components of the products" revealed that the longer the soaking time, the more umami is lost from the fish flesh. The injector is a groundbreaking device that directly injects brine or seasoning liquid into the fish flesh. It shortens the seasoning time, minimizes loss of seasoning liquid, and improves yield. Additionally, it allows for concentration control and offers the benefit of making the product more delicious! When tasting the product, there are even surprised voices asking, "Why is this so delicious?" Besides producing salted fillets, it is also possible to inject seasoning liquid to develop "your company's original products." 【Features】 ■ Enhanced product flavor ■ Production of products with uniform salt concentration ■ Significant reduction in working time ■ Improved product yield ■ Freedom to change salt concentration, etc. *For more details, please contact us or download the catalog.
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The production of salmon fillets often relies on skilled artisans, as the size, thickness, and meatiness can vary from one fish to another, making it a task that requires the artisan's expertise to cut them to the same weight. However, we propose a fixed-length filleting device that can produce salmon fillets in large quantities with high precision, even without a filleting artisan. The operation is simple, and it allows for large-scale processing. In addition to salmon, it can also handle other fish such as sablefish and Spanish mackerel (optional). 【Features】 - Fixed-length filleting device compatible with multiple fish species - Produces beautiful fillets with uniform surfaces and lengths through three-dimensional cutting - Processing capacity: 3100 cuts/hour (15 cuts per fillet) - Fish can be randomly fed (no pre-processing needed to match sizes before feeding) - Wide range of cutter rotation and tilt angles - Compact size that saves space - In addition to salmon, other fish species such as sablefish and Spanish mackerel can be accommodated with separate software (optional) For more details, please contact us or download the catalog.
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