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Cutting long yams is mostly done by hand, and considerable skill is required to achieve the specified weight. Many skilled workers are elderly, leading to a labor shortage issue. Additionally, when unskilled workers perform the cutting, it results in significant variability and poor yield, hindering quality improvement. Operators simply set the desired cutting weight on a touch panel and place the yam on the conveyor. The weight of the workpiece is automatically measured and accurately assessed using three-dimensional measurement technology. Our original software instantly calculates the cutting position based on the set weight and communicates it to the cutter. It allows for continuous cutting without breaking the yam. ● Automatic cutting just by placing the workpiece on the conveyor ● Equipped with three-dimensional measurement ● Easy operation with a touch panel ● Tool-free attachment and detachment ● Standard weight cutting for root vegetables like yams, radishes, and carrots
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The vacuum packaging of beef and pork cuts is automated using three-dimensional measurement technology and robotic control technology. The processing capacity is 17 bags per minute. In this case, six people are required for manual work, but with this equipment, it can be done by two people, allowing for a reduction of four personnel.
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Knives used for disassembly work in meat processing need to be sharpened every day after work, but the number of knife sharpeners has decreased, and many companies are struggling to maintain the usual sharpening standards. The "Togi Robo" can solve the problems associated with knife sharpening. This device allows you to set up to 40 knives on a turntable and simply turn on the switch, and the robot will automatically perform rough and finishing sharpening. 【Product Features】 ■ Easy operation ■ Fast sharpening ■ Uniform finish ■ Long-lasting sharpness ■ Compatible with various types of knives *For more details, please contact us or check the PDF download.
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Equipped with a 3D intelligence system A new measurement technology for achieving high-precision cutting is 3D stereo measurement technology. 3D stereo measurement captures the target object from four directions using CCD cameras, measuring the size and weight of the product, and instantly calculating the set cut position. Additionally, the captured images are processed to calculate the parallax between the two cameras, creating a three-dimensional image of the target object. Even for irregularly shaped bacon, portion cutting can be performed quickly and accurately with short processing times and stable high precision. Tool-free disassembly and assembly This device is designed to be disassembled without tools for easy daily cleaning and maintenance.
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The beef and pork processing cutting device is a specialized machine that processes beef and pork block meat into primal cuts in a one-way manner. It can be processed into 7-8 cm cubes or minced material. Additionally, it features a compact design that allows for space-saving installation, reducing work time and improving work efficiency. *A dedicated machine for strip cutting is also available. For more details, please contact us or download the catalog. 【Features】 ○ Processes beef and pork block meat in a one-way manner ○ Can be processed into 7-8 cm cubes or minced material ○ Compact design for space-saving installation ○ Reduces work time ○ Improves work efficiency
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Steam generated by boiling water is further heated to a state above 100°C, and this gas is referred to as "superheated steam." This device uses only high-temperature superheated steam as a heat source, directly injecting it into the ingredients for direct baking, achieving both "steaming" and "baking" simultaneously. With a uniquely different ideal baking method, it significantly contributes to improving product quality. [Features] - Ability to freely create grill marks - Short heating process - due to excellent thermal conductivity, it finishes in a short time. - Improvement in product quality - the surface is crispy while the inside remains juicy, with vibrant colors. The effect of preventing flavor loss enhances the product's taste, prevents fat oxidation, and leads to improved product quality. - Easy and flexible settings - various settings can be made for each heater, allowing for unique baking methods and detailed control. - Outstanding energy-saving effect - the steam usage rate is very good, significantly reducing running costs. - Can bake frozen products directly. - No need for auxiliary equipment such as boilers or reheating devices.
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The "Micro Pressure System," developed by pursuing the thermal conductivity of steam, achieves maximum thermal efficiency with minimal heat sources. It offers significant energy-saving measures, reduces wastewater treatment without the need for hot water, and is hygienic, making it a proposal that Nikko confidently presents. 【Features】 ○ Free selection of heating time and heating temperature settings ○ Significant energy savings achieved ○ Improvement and standardization of quality ○ Reduction of wastewater treatment without the need for hot water ○ Hygienic ○ Cost reduction through increased productivity and labor-saving measures
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The silk ice proposed by Nikko is a slushy ice with the same salinity as seawater, cooled to sub-zero temperatures using sea ice. It is an excellent ice that can simultaneously achieve "prevention of agitation" and "low-temperature storage," which are essential for maintaining the freshness of fish. The continuous silk ice system "sea ice" can generate silk ice within minutes of startup, allowing for immediate freshness preservation right after catch, enabling fish to be landed at peak freshness. This product received the Prime Minister's Award at the 7th Monozukuri Nippon Grand Award. 【Features】 ○ Ice production starts immediately with a switch-on ○ Compact design suitable for installation on vessels ○ Energy-efficient ○ Allows for landing while maintaining the freshness of freshly caught fish ○ Reduces the labor and effort required for ice loading ○ Cost reduction in fuel and other expenses (vessel-mounted type) ○ Discharges 1 to 1.5 tons in about 10 minutes (land-based type) ○ Supplies from the tank via hose (land-based type) ○ Continuous ice production at raw water temperatures up to 28°C 【Silk Ice Features】 ● Extremely fine particle sea water slushy ice ● Very fast cooling speed ● Maintains sub-zero temperatures for a long time ● Does not damage fish bodies ● Reduces bacterial count ● ATP is preserved ● Can be applied to large catches of fish
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The Shearer series is a processing machine that has been requested by the scallop processing industry for several years, and it is a device completed by Nikko Co., Ltd. with technology that overturns conventional wisdom. The "Auto Shearer" is an automatic scallop shucking machine that, by simply loading raw scallops, automatically removes the edges and guts, collecting only the adductor muscle. The scallops processed by this machine have been highly evaluated for achieving quality equivalent to hand-shucked scallops while significantly reducing labor. Additionally, the "Auto Shearer Raw Scallop Automatic Supply System," which automatically feeds raw scallops into the Auto Shearer using a robot, won the Small and Medium Enterprise Agency Award at the 8th Robot Awards. For more details, please contact us or download the catalog.
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The "Band Fisher NSB-300" can produce three types of fillets: fillets with the belly bone removed, fillets with the belly bone attached, and center cuts, all with just one machine. The cutting edges are sharp, resulting in minimal flesh splitting and high yield. 【Features】 ○ Capable of producing three types of products without reconfiguring the line*1 → Fillets with the belly bone removed, fillets with the belly bone attached, and center cuts ○ Cuts with a band knife ○ Very sharp cutting edges with minimal flesh splitting and good yield ○ Can process both fresh and thawed fish ○ Processing capacity: 25-30 fish per minute ○ Easy to clean and maintain, ensuring hygiene ○ Salmon-specific two and three fillet machine, Patent No. 3742725 *1: Center cut is an optional setting * There is also a dedicated machine for center cuts ● For more details, please contact us or download the catalog.
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Currently, most salted fillets are produced using a soaking process. This method involves soaking the fillets in brine for an extended period (from overnight to three days) and then allowing them to rest for maturation, primarily used for red salmon and silver salmon. However, a previous study by a public testing agency on "soaking conditions for salted salmon and the extract components of the products" revealed that the longer the soaking time, the more umami is lost from the fish flesh. The injector is a groundbreaking device that directly injects brine or seasoning liquid into the fish flesh. It shortens the seasoning time, minimizes loss of seasoning liquid, and improves yield. Additionally, it allows for concentration control and offers the benefit of making the product more delicious! When tasting the product, there are even surprised voices asking, "Why is this so delicious?" Besides producing salted fillets, it is also possible to inject seasoning liquid to develop "your company's original products." 【Features】 ■ Enhanced product flavor ■ Production of products with uniform salt concentration ■ Significant reduction in working time ■ Improved product yield ■ Freedom to change salt concentration, etc. *For more details, please contact us or download the catalog.
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The production of salmon fillets often relies on skilled artisans, as the size, thickness, and meatiness can vary from one fish to another, making it a task that requires the artisan's expertise to cut them to the same weight. However, we propose a fixed-length filleting device that can produce salmon fillets in large quantities with high precision, even without a filleting artisan. The operation is simple, and it allows for large-scale processing. In addition to salmon, it can also handle other fish such as sablefish and Spanish mackerel (optional). 【Features】 - Fixed-length filleting device compatible with multiple fish species - Produces beautiful fillets with uniform surfaces and lengths through three-dimensional cutting - Processing capacity: 3100 cuts/hour (15 cuts per fillet) - Fish can be randomly fed (no pre-processing needed to match sizes before feeding) - Wide range of cutter rotation and tilt angles - Compact size that saves space - In addition to salmon, other fish species such as sablefish and Spanish mackerel can be accommodated with separate software (optional) For more details, please contact us or download the catalog.
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