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  3. ミツヤ
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Manufacturing and processing contract
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ミツヤ

EstablishmentApril 8, 1992
capital3300Ten thousand
number of employees24
addressToyama/Oyabe-shi/5025 Fujimori
phone0766-69-1100
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last updated:Jul 22, 2024
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ミツヤ List of Products and Services

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Stainless steel shelf with gas filling function

We would like to introduce an example of a stainless steel shelf with gas filling functionality produced by Mitsuya Co., Ltd.

This product is designed by Mitsuya Co., Ltd. based on the customer's requests and specifications. To ensure that even women can safely open and close the door, we use hinges that apply torque when opening, preventing it from opening suddenly for safety. Additionally, by installing a stop hinge, we can hold the door at a specified angle when open, preventing the upper opening door from interfering with the lower door. When closing, the absence of torque in the hinge allows for easy closure; however, to seal the gas, we use a ball catch to provide a certain degree of fixation, preventing the elastic packing on the back of the opening door from returning, and we secure it with a push bolt on the top surface of the opening door, ensuring a double-structure safety feature.

  • Other machine elements

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Equipment storage container frame

This is a frame product assembled through canning processing for a container used to store equipment for infrastructure facilities.

The container requires assembling nearly 20 types of steel parts using welding and other methods before it is completed, making it a very labor-intensive product of can manufacturing. The photo shows the stage where the frame, which serves as the base for the container, has been assembled. After this, steel plates will be attached around it. Our company also offers optimal unfolding of parts by handling the disassembly from the assembly drawings for this container. *For our customers, outsourcing the disassembly of parts makes it possible to reduce management costs within their company.

  • Other machine elements

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Enclosure for permanent power supply storage for infrastructure equipment.

This is a large enclosure for storing uninterruptible power supplies for infrastructure equipment.

In processing, we receive assembly drawings and part drawings, which we work on in-house. A key point is that after combining sheet metal products and fabricated products, we attach soundproofing material to the back, cut SUS perforated metal to match the shape of the soundproofing material, and bond them together. In addition to the size, it becomes a labor-intensive product as we assemble various parts.

  • Other machine elements

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Intake duct cover for high-temperature heating equipment

We would like to introduce a case study of the duct cover for the intake and exhaust of high-temperature heating equipment manufactured by Mitsuya Corporation.

This product uses bonde steel plates for outdoor use. The cover frame for attaching to the main body cover is a sheet metal product made by assembling and welding four bent parts. Since the material is bonde steel plate, the welding bead has been minimized and finished by grinding. Inside, a rib cover with an incline is inserted into the end face of the cover frame to prevent hands or other objects from entering. By welding the rib cover components that extend outside the frame without welding from inside the frame, no welding beads are generated on the cover frame, resulting in an aesthetically pleasing duct cover. Because the welding is done outside the cover frame, there is no need to grind off the welding beads, which also reduces the labor required for finishing work.

  • Other machine elements

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Large generator frame

This is a large machine frame product manufactured by Mitsuya Corporation.

As a feature, the size of the completed product when assembled is 5,000mm. It consists of two frames, one with a length of 3,800mm and the other with a length of 1,300mm. The largest welding table in Mitsuya Co., Ltd.'s factory is 5'×10' (1524×3040), so the 3,800mm frame cannot be placed on the table. Since there are many large frames requested by Mitsuya Co., Ltd., workers modify each welding table to accommodate them. Additionally, the welding tables are designed with ample space, ensuring that even if the product extends beyond the table, the safety of surrounding workers is maintained.

  • Generators and transmission motors

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Engine cover (housing) for hydraulic pump unit

This is an engine cover (housing) for a hydraulic pump unit manufactured by Mitsuya.

The customer is an engine manufacturer who was looking for a company capable of producing large-sized enclosures. They contacted us through our website, and after confirming the specifications, we conducted prototype processing. We are now responding to mass production based on several points raised by the customer. Since the product will be used outdoors, we apply a coating to the steel materials to make them resistant to rust, and by using bonderized steel sheets, we further enhance the rust prevention effect. Additionally, because the built-in engine is large, we have designed the enclosure and various components, such as doors, to minimize the engine noise escaping to the outside by lining the interior with glass wool soundproofing material and securing it with stainless steel perforated metal.

  • Processing Contract

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Large three-section sliding door dedicated machine cover

Here is an example of a dedicated machine cover with a large three-panel sliding door developed by Mitsuya.

In this case, we created an overall assembly drawing in 3D CAD based on the specifications for the cover provided by the customer, and after obtaining the customer's approval, we created production drawings in 2D CAD for manufacturing. Typically, machine covers are often made solely through sheet metal processing; however, due to the size of the three-stage sliding door in this project, if the door is operated by a single handle on the worker's side, twisting occurs because the worker's side and the opposite side are separated, leading to a phenomenon where the roller on the opposite side digs into the rail, preventing the three-stage sliding door from moving. Therefore, we reinforced the inside of all three-stage sliding doors with components made from square pipes and other fabricated materials to enhance the rigidity of the door body. This fabrication helps to suppress the twisting phenomenon, allowing the rollers on both the worker's side and the opposite side to operate simultaneously, enabling the three-stage sliding door to be opened and closed effortlessly with just one handle on the worker's side.

  • Other machine elements

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Waterproof and dustproof cover for machinery.

We would like to introduce an example of the waterproof and dustproof cover for machine tools produced by Mitsuya.

In this case, the customer has provided specifications for the cover of the machine tool, and we are creating an overall assembly drawing in 3D CAD. To verify the requests (specifications) of the end user and the ordering company and whether they are actually feasible, we will also draw the machine to some extent in 3D CAD. We will proceed with the design while checking for interference between the machine and the cover, as well as confirming maintenance areas, parts prone to water leakage, and areas where chips tend to accumulate.

  • Other machine elements

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Device stand and device safety cover

We would like to introduce examples of the equipment frame and safety cover manufactured by Mitsuya.

This project is being produced based on drawings received from the customer. Although it is difficult to see in the photos, we are manufacturing a frame for a canning process that combines channel and angle steel. The outer surface of the frame is tapped to allow for the installation of a safety cover. The tapping positions are processed using the manufactured safety cover as a gauge, which helps reduce the cost of the gauge.

  • Other machine elements

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Frame stand

This is an introduction to a case study of the fabrication of a canning processing frame made by Mitsuya.

This product is a frame for equipment used in machine tools and industrial machinery. It is welded by combining three types of square pipes and thick plates. Typically, such frame structures consist of an upper square pipe frame that serves as the base for the thick plate on top and a lower square pipe frame on the bottom, which are similar in design. After combining the four square pipes, additional square pipes are inserted between them to form the frame shape. However, this results in the side surfaces of the upper and lower frames having the ends of the square pipes exposed, necessitating the use of end plates to cover these ends, which increases welding labor and consequently raises costs. Therefore, at Mitsuya, we first assemble the square pipe frame for the side sections and insert intermediate square pipes to shape the frame. This allows the exposed ends of the square pipes on the top and bottom to be filled with thick plates, enabling production without increasing the number of components. Since large tapping operations were required on the thick plate surface extending to the square pipes, we ensure high-precision tapping by requesting a cooperating company with a five-sided machining machine to handle the tapping, including for the side and bottom surfaces.

  • Other machine elements

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Frame and safety cover

We will introduce examples of the canning processing frame produced by Mitsuya and the safety cover made through sheet metal processing.

This product is a safety cover made of sheet metal processing to prevent hands and other objects from touching the frame of the canning processing equipment and the operating devices for industrial machinery. The frame is a canning product assembled from angle materials. There are instances where angles are installed at sharp angles on the ceiling surface, but they are notched with tools like grinders to fit the specified dimensions. While the completed frame may seem like a simple task, skilled workers carefully consider which parts to manufacture first to achieve accurate dimensions and minimize distortion during production.

  • Other machine elements

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Stainless steel shoot guide

This is an introduction to a case study on the production of a stainless steel chute guide made by combining stainless steel round bars and bent sheet metal.

This product was initially designed to have M3 taps machined on both ends of a stainless steel round bar, which would then be bent and welded in a layout of ten bars evenly spaced on top of each other. While bending the round bar is possible with the equipment owned by Mitsuya Co., Ltd., it is not possible to machine M3 taps on the end faces of a φ6 round bar. Therefore, we checked with partner companies that have lathe machines or milling machines to see if they could perform the tap machining before bending (lathe machining) or after bending (milling machining). It was confirmed that only lathe machining could be done, so we proceeded with the plan to perform tap machining on the round bar before bending it and then welding it.

  • Other food machinery

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Can manufacturing using a 3D jig.

We will introduce the processing of the 3D reference plate that was implemented at Mitsuya Co., Ltd. in October 2020.

At Mitsuya Co., Ltd., we receive numerous requests for the production of products involving canning processing, sheet metal processing, and canning sheet metal processing using iron and stainless steel materials from industries such as machine tools and industrial machinery. In particular, orders for frame structures often consist of single-piece or one-off requests. For multiple items or mass-produced products, it is possible to manufacture high-precision products by creating dedicated jigs; however, when producing single-piece or one-off orders, creating dedicated jigs leads to increased costs due to the jig expenses. At Mitsuya Co., Ltd., we have been addressing this issue without creating dedicated jigs, relying instead on the skill enhancement and proficiency of our processing technicians. However, when multiple projects overlap, the limited number of skilled technicians can result in tight deadlines or delays, causing inconvenience to our customers. Therefore, we considered tools that would allow even moderately skilled workers to easily perform canning processing without using dedicated jigs, and we came to know about 3D reference plates, which we studied and verified before deciding to purchase.

  • Assembly Jig

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Equipment mounting frame and platform cart

This is an introduction to the case of a frame for installing canning processing equipment and a cart for the frame, produced by Mitsuya Co., Ltd.

The mounting frame for the device is made of high carbon steel S50C with a thickness of 32t, as strength is required. Since Mitsuya Co., Ltd. has a laser cutting machine with a cutting capacity of only up to 25t, the necessary shapes are specified and purchased from a steel supplier for welding assembly. To ensure strength, the edges to be welded on the 32t thick plates are beveled significantly, and full welding is performed to achieve sufficient strength. After welding, the components are sent to a partner company for surface machining and keyway machining, followed by annealing and shot blasting treatment. Finally, painting is requested from a painting contractor.

  • caster

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Stainless steel bracket

This is an introduction to a case study of stainless steel brackets manufactured through canning processing by Mitsuya Co., Ltd.

This photo is of the production process. Since there are instructions for bevel processing in the diagram, we decided to include a photo showing the state of welding after bevel processing for submission to the customer. This is a product of can manufacturing, where 16t stainless steel is assembled with full welding in four types and seven points. The cutting is done using a fiber laser cutting machine owned by Mitsuya Co., Ltd., so if there are materials of the required size, we can accommodate short delivery times. The bevel processing uses chamfering to process the bevels indicated in the diagram, either 8mm or 12mm. Since full welding of thick stainless steel plates is expected to cause significant distortion, we used a simple general-purpose jig, and skilled welders devised methods for fixing to minimize distortion during the welding process.

  • Other machine elements

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Factory organization shelf

This is an introduction to a case where shelves were created to organize purchased items such as tools, equipment, and sockets within the Mitsuya Corporation factory.

Isn't it the case that in a factory, workers tend to carelessly leave tools and equipment in empty spaces? When there is no designated place to put things, and no space available, it inevitably becomes messy. At Mitsuya Co., Ltd., we regularly organized tools and equipment, but due to the lack of designated places and available space, the aisles became obstructed, and tools, equipment, and sockets became disorganized, leading to damage and disposal. We considered purchasing ready-made shelves, but given the sizes of the tools and equipment we needed to store, the number of shelf tiers, depth, and height did not match, and there were no shelves that fit the available space. Therefore, based on our experience in sheet metal processing, we concluded that we should create shelves of the necessary size ourselves, and we manufactured these shelves as our own products. This product consists of three shelves with a width of 3100 mm and one shelf with a width of 700 mm. The 3100 mm wide shelves are connected and installed together, with the end shelves fixed with anchor bolts, while the 700 mm wide shelf is installed and secured to effectively utilize the space between two other ready-made shelves and a factory column.

  • furniture

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Inspection meter storage box

This is an introduction to a case of a storage box for inspection meters manufactured by Mitsuya Co., Ltd. through sheet metal processing.

This case was manufactured after the customer provided the necessary outer diameter dimensions, mounting hole dimensions, door opening direction, and the types of handles, hinges, and ball catches to be used. Mitsuya Co., Ltd. created the assembly and manufacturing drawings, which were approved by the customer. The sheet metal processing involves the production of a simple housing box. Although it is intended for outdoor use, the design considers that water droplets, such as rain, may enter from the beginning, so the joints of the sheet metal are not fully welded. No caulking material has been applied either. As can be seen in the second photo, when the door is opened, it opens 180 degrees, which interferes with the piping and various items located beneath the housing box. Therefore, chains are installed on the inside of the main body and the edge of the door to control the door's opening.

  • Other machine elements

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Machine frame cover

This is an introduction to a case study of the machine frame cover made by Mitsuya Co., Ltd. through sheet metal processing.

This case involves a machine cover made solely from steel plates used in sheet metal processing. Initially, it was a product of can manufacturing sheet metal processing that incorporated square pipes and angles as reinforcement materials. However, when welding the corners of the square pipes to the surface of the steel plates, the welding marks on the surface of the steel plates were strongly pulled and distorted due to the welding heat, resulting in significant unevenness. This required a considerable amount of time for finishing work to conceal the welding marks. Therefore, Mitsuya Co., Ltd. proposed changing the components to bent sheet materials that have effects nearly equivalent to square pipes and angles through a value analysis (VA) approach, which reduced distortion and consequently decreased the finishing labor hours. Additionally, while there were initially five different plate thicknesses, the VA proposal narrowed it down to 2.3t and 4.5t, significantly reducing the setup labor hours for mold changes in laser processing and bending operations.

  • Other machine elements

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Stainless steel guide

This is an introduction to examples of stainless steel guides manufactured by Mitsuya Co., Ltd.

This case involves a sheet metal product made from two types of stainless steel, 2.0t with one piece of each type, and 1.0t with two pieces of one type. The product consists of three layers of 2.0t + 1.0t + 2.0t, with the outer perimeter of the sheet material welded. The difficulty in processing this product lies in the R20 processing instructions on both the inside and outside, as the R of the overlapping sheet materials is different for each. Each sheet material has two types of R processing on the inside and outside, and they must be overlapped without any gaps. Additionally, the 2-6 pilot holes must also align across all three sheets. When we initially received the drawings, it was thought that while it was theoretically and design-wise possible, it would not be feasible for production. However, after producing one prototype and addressing the challenges, we found it possible to manufacture the product.

  • Other machine elements

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Large oil pan

We would like to introduce a case study of the large oil pan manufactured by Mitsuya Co., Ltd.

This product is a large oil pan made through sheet metal processing for attaching machine covers on machine tools. Since cutting of the workpiece is performed near the area of use, it receives a significant amount of coolant. Important points include ensuring dimensional accuracy for the outer shape to attach the machine cover and preventing water and oil leaks. As a countermeasure against water leakage, the joints of the steel plates are fully welded.

  • Other machine elements

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Frame cover

This is an introduction to a case of a frame cover where the canning processing of square pipes and sheet metal processing made by Mitsuya Co., Ltd. are integrated.

This case involves a large frame cover for a dedicated machine tool. We received an order based on paper drawings, but it was very difficult to interpret them, requiring significant time for the production workers to understand the drawings. Therefore, we created a 3D model at Mitsuya Co., Ltd., and after obtaining customer approval, we utilized the 3D model for everything from the production program to the welding work, achieving a short delivery time. There are images of the drawings, but they are not from the customer; they are unfolded drawings created by Mitsuya Co., Ltd. that record the lengths of the frame's 3D model, square pipes, and other structural steel materials.

  • Other machine elements

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Vibration inspection machine fixture

This is an introduction to a case of a vibration testing machine fixture produced by Mitsuya Co., Ltd.

This product is a sheet metal processing made by combining four types of SPHC-C9.0t materials into five points. Since strength is required for the parts of the vibration testing machine, both the outer and inner joints are fully welded. While welding itself is simple, flatness is required. The fourth, fifth, and sixth photos show the flatness inspection after welding, and initially, I was concerned about how much welding distortion would occur. However, by devising methods for temporary fixing and securing the main body during the welding process, we were able to meet the required tolerance of 1mm, keeping it within the specified tolerance.

  • Other inspection equipment and devices

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Rack bed

This is an introduction to a case of a machine tool bed frame produced by Mitsuya Corporation.

This case involves embedding a sloped flat oil pan into a square frame made of square pipes with a dimension of 100 mm. Since it serves as the base bed for mounting equipment, a 19 mm thick plate is fixed to the surface of the framed square pipes by welding after machining the flat surface. However, due to warping caused by the welding heat, not all welds are completed. Additionally, there are holes and tapped processing for attaching the equipment on the machined surface, which allows coolant liquid to seep into the frame through gaps between the thick plate and the square pipes, as well as through the holes on the machined surface, causing coolant to accumulate inside the frame. To drain the coolant liquid from inside the frame to the outside, the flat steel plate is fixed with a slope using full welding. There is a discharge hole in the 100 mm square pipe for draining from the sloped oil pan, but if left as is, it would allow entry into the square pipe. Therefore, the discharge hole is fitted with a 50 mm x 20 mm square pipe, and the entrance and exit are fully welded.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Stainless steel housing cover

This is an introduction to a case study of stainless steel enclosure covers manufactured by Mitsuya Co., Ltd. through sheet metal processing.

This case involves a stainless steel housing cover designed to protect various outdoor devices and meters. We receive the approximate dimensions and requested functions from the customer via email, and then create production drawings at Mitsuya Co., Ltd. After obtaining approval from the customer and end users, we proceed with manufacturing. The drawings are based on control panels used in machine tools and industrial machinery. Although three drawings (main body, right door, left door) are included, only one drawing can be displayed on this site due to design constraints, so we have uploaded the drawing of the main housing cover. Since it will be used in an environment without snow accumulation, we have not included parts such as square pipes or angles for reinforcement inside, which also helps reduce costs. After manufacturing the product, we assemble the main body and the left and right doors, inspect for any misalignments or shifts, and then package and ship it.

  • stainless
  • Board materials
  • Other machine elements

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Maintenance ladder

This is an introduction to a case of maintenance ladders produced by Mitsuya Co., Ltd.

This case involves a ladder for maintenance purposes to access equipment located at a height within the factory. Although there are slight differences in the installation method and shape, such ladders are also manufactured and used for maintenance of high-altitude equipment in machine tools and industrial machinery. We listened to the customer's requirements for the ladder and created a design that includes a safety railing basket at the top of the ladder to prevent falls, which was drafted at cansheetmetalprocessing.com. Ideally, safety railings could be present on the sides of the ladder, but in this case, it is a simple ladder due to the customer's request to minimize costs since it will be used infrequently. The ladder is made of round pipes, and a safety basket made of sheet metal processing with a diameter of 700 mm is attached to the top of the ladder, ensuring a structure that alleviates anxiety when descending and prioritizes safety in the design.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Cutting fluid tank

This is an introduction to a case of a cutting fluid tank manufactured by Mitsuya Co., Ltd.

This product is a tank designed to receive coolant or cutting oil that is discharged outside when used in machine tools and similar applications. The main body of the tank is made from 3.2t sheet metal processing, and the areas where the tank lid and other components are placed are equipped with a framework made from angle materials installed inside the tank. While it may seem like a simple sheet metal tank, there are bent sheet metal parts with R-shaped corners installed in the tank's corners. To hold liquids, all joints are fully welded. Since appearance is also important, we take measures to minimize distortion from welding while finishing the exterior. The hooks for lifting the main body are made from 6t material that has been bent into an R shape.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Scaffold frame

This is an introduction to a case study of the frame structure manufactured by Mitsuya Co., Ltd.

This case involves a frame used for inspection and measurement equipment. It is a fabricated product made from 19 pieces of 40×40×2.3t square pipes in four types, three pieces of angles in two types, and nine plates of thick steel measuring 12t, 16t, 22t, and 25t, as well as nine plates of thin steel measuring 2.3t and 3.2t. Although it appears to be a simple fabricated frame in terms of size and shape, the challenge of this product was that three tapped holes were machined on the inner measuring surface of the thick plate attached to the top surface of the frame.

  • Other processing machines
  • Other machine elements
  • Other machine tools

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Large enclosure frame with insulation material

We would like to introduce an example of a large enclosure frame with insulation material produced by Mitsuya Co., Ltd.

This product is a machine device housing with dimensions of W; 5,800, L; 3,150, H; 2,750, and it has been designed as a three-part frame for consideration of manufacturing and transportation. The photo shows one of the three parts. Additionally, the main photo intentionally features an incomplete production image, while the completed photo is included as a secondary image. When we were approached, the delivery time was very short at just over two weeks, and there was an inquiry about whether it could be manufactured using only the 3D data. However, I communicated that based on the 3D data, it would be difficult to manufacture without 2D drawings at the welding stage, as the mounting positions (dimensions) of the parts were unclear. We then created a manufacturing program based on the completed 3D model data, and later confirmed the manufacturing quantities and checked for any deficiencies in the manufacturing data or omissions in the production layout using 2D drawings and a parts list before proceeding with the manufacturing allocation.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Large frame for a large container

We will introduce an example of a large casing frame produced by Mitsuya Co., Ltd.

This product is manufactured as the interior frame of the "large insulated housing frame." The large insulated housing frame is divided into three sections, and this product is also divided into three parts to fit inside it. This product is essentially a sheet metal fabrication made by welding together processed plates shaped like angles. The outer surface has mounting holes for securing it to the large insulated housing frame, and the inner surface has tapped holes for attaching various functional cover components, which are processed before welding. Additionally, to fit inside the large insulated housing frame, the overall dimensional accuracy and distortion (diagonal dimensions) are strictly controlled, and various reinforcements and ribs were added during the welding assembly to ensure the accuracy of the holes and taps. When combined and fixed with the outer frame, there may be slight differences in precision, such as mounting holes aligning properly or being off by 1-2 mm, due to each of the three units being manufactured by different workers. However, by slightly modifying the areas where the outer large insulated housing frame interferes, all three units were able to be assembled together successfully.

  • Other machine tools
  • Other machine elements
  • Other processing machines

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Loading and packaging of large container products.

This time, we will introduce a case of transportation for a large product manufactured by Mitsuya Co., Ltd., rather than a production example.

At Mitsuya Co., Ltd., we often receive requests from customers for single or one-off products rather than mass-produced items. This time, we received an order for a large chassis frame that measures W5800, L3150, H2750, which has been divided into three parts. The size of each product is W1900, L3150, H2750, resulting in three units. With these dimensions, it would fit a 10-ton truck; however, since the truck bed length is L9670, L3150 x 3 equals 9450, which seems like it should fit on the truck. However, to prevent interference with the product, we need to insert sleepers, and since various transport items are loaded on the truck bed, we cannot load all three units onto one truck. While it seems that placing them in the H2750 direction would work, the height of 3150 poses a risk of interference with overpasses or tunnels during transit. Therefore, we decided against transporting them on one truck and arranged for one 10-ton flatbed truck and one 4-ton flatbed truck instead.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Loading and packaging of large container products.

This time, we will introduce a case of transporting large products manufactured by Mitsuya Co., Ltd., rather than a production example.

At Mitsuya Co., Ltd., we often receive requests from customers for single or one-off products rather than mass-produced items. This time, we received an order for a large chassis frame that, when assembled, measures W5800, L3150, and H2750, which we have divided into three parts. The size of each product is W1900, L3150, and H2750, resulting in three units. With these dimensions, it would typically fit on a 10-ton truck; however, since the truck bed length is L9670, L3150 x 3 = 9450, it seems it should fit. But due to the need to insert sleepers to prevent interference with the products and the various items loaded on the truck bed for transportation, we cannot load all three units onto one truck. If we orient them in the H2750 direction, they might fit, but with a height of 3150, there is a risk of interference with overpasses or tunnels while driving. Therefore, we decided against transporting them on one truck and arranged for one 10-ton flatbed truck and one 4-ton flatbed truck instead.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Frame stand (mass production type)

This is an example of a frame (mass production type) assembled using angle-shaped steel materials manufactured by Mitsuya Co., Ltd., along with a top plate and surrounding cover.

This case involves a frame for industrial machinery and equipment. Initially, two units were to be produced, but later an additional 19 units were added. While this is not a particularly difficult type of product for Mitsuya Co., Ltd., producing 19 units in mass production is unusual. Due to the short production period, typically one or two units can be made by one or two people without much difficulty in maintaining quality, but with 19 units, about eight people were involved in the production, which made it a bit challenging to ensure consistent quality. However, since we had already produced the initial two units, we were able to establish processing points and quality standards, allowing us to somewhat unify the quality of the two units and the 19 additional units. Regarding shipping, we initially arranged for a 4-ton truck since the size of the 19 products could fit in one. However, when the transportation company came to inspect the products beforehand, they found that the weight of the 19 units exceeded 3,000 kg. Since a 4-ton truck can only carry a maximum load of 2,750 kg, we realized it would not work and quickly switched to a 10-ton truck to accommodate the shipment.

  • Other machine elements
  • Other machine tools
  • Other processing machines

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Large frame assembly

We would like to introduce a case of a large frame assembly produced by Mitsuya Co., Ltd.

This product consists of two types of channel steel and four types of angle steel combined with a steel plate frame, assembled with maintenance covers and maintenance doors made from 1.2t steel plates. Since there are no photos of just the frame, I hope you can check the shape in the 3D diagram. The frame is a large structure welded together from 15 pieces of two types of channel steel, 22 pieces of four types of angle steel, as well as lifting ring plates made from 19t material, base plates made from 9t material, and 31 pieces of steel plates in 12 types made from 1.6t, 2.3t, and 6t materials. The 1.6t material is used for the oil pan incorporated into the frame, the 2.3t material is for device brackets, and the 6t material is for reinforcement and brackets for attaching parts. After welding the frame, taps for fixing the maintenance covers and doors, as well as taps and holes for attaching other equipment and brackets, are processed manually on the inner and outer surfaces. If a five-sided machining machine were available, processing the outer taps would be easier, but to ensure the horizontal and vertical alignment of the maintenance covers, doors, and the frame, we manually process the taps and holes using gauge plates after aligning the actual products. Therefore, we have also produced nine gauge plates.

  • Other machine tools
  • Steel
  • Other processing machines

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Soundproof cover housing

This is an introduction to a case study of soundproof cover enclosures produced by Mitsuya Corporation.

The features of this product include a large inclined surface from the top of the cover housing to the side, and a convex shape in a flat plane. This product is not a mass-produced type like an engine cover (housing) for hydraulic pump units due to its special shape, and it has been newly ordered this time. Therefore, it takes about 8 weeks from the development program to completion, but if it were a similar product, it could be produced in about 4 weeks. This product is basically made by fabricating the overall framework from angle and channel steel materials, and then attaching a cover made from sheet metal processing. After combining the framework from the fabrication process with the cover from the sheet metal processing, the inner surface is cut to match the shape of the soundproofing material, and it is secured and welded in place with SUS punching metal.

  • Other machine tools
  • Steel
  • Other machine elements

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Handrails for industrial machinery

This is a handrail to be installed on industrial machinery.

To shorten the welding time, we assemble after performing a grooving process. The grooving process reduces the welding bead, making it easier to weld and minimizing distortion. Previously, we manufactured by welding elbows and pipes, but by creating a single piece through pipe bending, we were able to reduce costs. For the production and estimation of handrails for machine tools and industrial machinery, please feel free to consult Mitsuya Co., Ltd.

  • Other machine tools
  • Steel

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Control panel housing

This product is a housing (before painting) designed to protect the control panel of machine tools.

The interior is treated with caulking to prevent water leakage. We also drill holes for wiring, and we can accommodate requests regarding hole diameter and pitch. We can procure various parts such as hinges and catch clips, and perform welding and assembly in-house. At Mitsuya Co., Ltd., we confirm the quality, precision, and functionality required by our customers and proceed with production to avoid excessive quality. Please feel free to consult us regarding enclosures for machine tools, industrial machinery, and other equipment.

  • Board materials
  • Other machine tools
  • Steel

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What is sheet metal fabrication?

We provide high-quality and short-delivery sheet metal processing products such as machine covers, box materials, and machine enclosures!

Metal fabrication refers to the process of cutting, bending, and welding metal sheets, such as iron or stainless steel, to create containers or framework structures. Additionally, metal fabrication processing can sometimes involve machining to create more complex shapes, which distinguishes it from the broader definition of sheet metal processing. Furthermore, metal fabrication requires skilled welding techniques. Even in today's mechanized world, the quality of the finished product often depends on the craftsmanship of the welder, making it a field where businesses of all sizes can leverage the strength of having excellent welders. **Examples of Metal Fabrication Products:** - Machine covers - Box materials - Machine housings - Belt covers - Industrial ducts - Frames *For more details, please refer to the PDF document or feel free to contact us.*

  • Processing Contract

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The reason why designers need knowledge of sheet metal fabrication.

70-80% of costs are determined at the design stage! It is very important to incorporate cost reduction into the design.

Generally, the production process of parts is carried out in the flow of design, procurement, and production processes. Moreover, the most effective way to reduce the total manufacturing cost of parts is during the upstream process, which is the design stage. The cost reduction from the design stage is referred to as VA/VE, and it is very important to incorporate cost reduction considerations into the design during the design stage of sheet metal fabrication. 【Production Processes】 ■ Design Process ■ Procurement Process ■ Production Process *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Processing methods in sheet metal fabrication.

Cutting, bending, drilling, and more! Introducing the main processes in sheet metal fabrication.

If the design engineer lacks knowledge of can manufacturing and sheet metal processing, incorrect instructions or inefficient designs on the drawings can increase the workload of the production staff. Unfeasible instructions or excessive precision requirements can lead to increased costs. Below are the main processes involved in can manufacturing and sheet metal processing. 【Main Processes in Can Manufacturing and Sheet Metal Processing】 ■ Cutting and punching: Extracting the necessary shapes from steel plates ■ Bending: Folding into desired shapes using a press die ■ Welding: Joining two or more metals ■ Drilling and tapping: Creating tapped holes for bolt fastening ■ Machining: Performing precise processing with machine tools *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Sheet Metal Processing.com

Specialized site for design and manufacturing of sheet metal fabrication.

Sheet Metal Fabrication.com is a specialized site for the design and production of sheet metal fabrication.

  • Processing Contract

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