GEAジャパン List of Products and Services

Traditionally, diatomaceous earth filtration has been commonly used for finishing beer after fermentation and storage, but the disposal of diatomaceous earth after filtration has been a problem. In response to this issue, using a disc-type centrifuge in the pre-filtration stage allows for a reduction in the amount of diatomaceous earth used, and by combining the centrifuge with a filter, it becomes possible to filter beer without diatomaceous earth. 【Features】 ■ Adjustments to discharge volume and other parameters can be made without stopping the machine during operation ■ Discharge of clarified liquid under pressure ■ Low noise and low vibration ■ Easy maintenance ■ Minimizes shear stress on the product

• Beverage Production Equipment
• centrifuge

The most important aspect of milk purification for improving milk quality is the separation of non-milk solids (NMS). GEA's purification equipment is specially designed to separate solids from liquids. Additionally, dairy products can be extremely contaminated by bacteria and spores. Therefore, efficiently removing whey is even more important. GEA's bacterial removal centrifuges can perform single-stage purification, two-stage purification, and special bacterial purification for drinking milk, as well as non-specific bacterial purification for milk used in cheese production and processing of whey concentrates. 【Features】 ■ Reduction of sludge discharge ■ No mechanical seals required ■ Fully automatic CIP cleaning *For more details, please download the PDF or feel free to contact us.

• Other food machinery

The GEA Slicer provides cutting-edge technology for innovative slicing applications. By achieving high hygiene and safety standards, the GEA Slicer delivers exceptional performance and excellent cost-saving benefits. GEA's product range also includes filling solutions for full automation.

• Food Cutting Equipment
• Food Packaging Machinery

The GEA PowerPak series features an innovative packaging machine concept designed for high packaging standards, complex applications, and high production demands. It combines exceptional high performance with excellent cost-saving potential due to short downtime. Additionally, the 'OxyCheck' announced in the fall of 2017 can perform inline, non-destructive testing of residual oxygen levels in MAP (Modified Atmosphere Packaging). Furthermore, with distinctive labeling systems and a single film sealing system for sealing plates, GEA PowerPak continues to evolve.

• Food Packaging Machinery

This catalog features the GEA Elba brand's sugar cube manufacturing, drying, and packaging lines, which have a proven track record in countries around the world. The product offers numerous user-friendly benefits, including significant reduction in manpower, lower operating costs, easy operation, various product shapes, and minimal maintenance. [Contents] ■Delighting the eye and the tastebuds ■Perfect sugar cubes in three easy steps ■Shapes and boxes to suit all tastes *The downloadable version available here is the English version of the catalog. Please feel free to contact us for more details.

• Food Processing Equipment

This catalog introduces the equipment and products for baking and confectionery processes handled by GEA Comas/Imaforni. Based on 100 years of experience in the baking and confectionery sector, we offer a comprehensive range of industry-leading machinery used in production lines for cakes, pies, cookies, soft biscuits, hard biscuits, layer cakes, pastries, pizzas, crackers, snacks, and bread. We provide a complete set of specialized technologies and solutions that cover the entire processing of baked and confectionery products, from raw material reception to bulk handling, liquid and powder processing, control systems, baking, cooling, and packaging. [Contents (partial)] ■ Our experience at your service ■ Cake lines ■ Pie lines ■ Soft biscuit and cookie lines ■ Hard biscuit and cracker line For more details, please contact us or download the catalog.

• Food Processing Equipment
• Other food machinery
• Food Packaging Machinery

This catalog includes information about GEA Wiegand's thin film falling film, plate type, and forced circulation concentrators, as well as the concentration capacity and operating conditions of concentration plants. A "concentration plant" is one that concentrates and separates solutions, suspensions, and emulsions using thermodynamic separation technology. Concentration operations can involve various types of evaporators, operating modes, and combinations to meet different requirements. [Contents (partial)] ■ Research and Development R&D Center in Karlsruhe, Germany ■ Applicable products from Wiegand's concentrator plants ■ Types of evaporators ■ Concentration capacity and operating conditions of concentration plants ■ Energy efficiency of concentration plants *For more details, please refer to the PDF materials or feel free to contact us.

• Food Processing Equipment
• Other processing machines
• Concentration Equipment

This catalog features "vacuum systems," which are widely used not only in the chemical, pharmaceutical, food, and oil refining industries but also for removing dissolved gases from water and other liquids. It introduces the basics of "ejector vacuum pumps" used for generating vacuum in vacuum evaporation, drying, distillation, and refining plants, as well as "degasification vacuum ejectors for steelmaking." [Contents (partial)] ■ Basics of ejector vacuum pumps ■ Ejectors for vacuum distillation columns in oil refineries ■ Vacuum equipment for seawater desalination ■ Ejectors driven by product steam ■ Corrosion-resistant ejectors ■ Ejectors for chemical plants *For more details, please refer to the PDF document or feel free to contact us.

• Gas recovery/treatment equipment
• Other environmental equipment
• Vacuum Equipment

This catalog features "equipment for the pharmaceutical field" handled by GEA. It introduces various products, including "chamber-type centrifuges" that require very high solid recovery concentrations and help reduce impact during discharge, as well as "spray dryers for pharmaceutical manufacturing" and "aseptic valves." Additionally, it explains processes such as animal cell processes and pharmaceutical protein manufacturing processes using diagrams. [Contents (partial)] ■ Overview of GEA Group ■ Processes ■ Animal Cell Processes ■ Pharmaceutical Protein Manufacturing Processes ■ Disc-type Centrifuges for the Pharmaceutical Field ・Automatic discharge type (intermittent discharge type) CIP/SIP compatible *For more details, please refer to the PDF document or feel free to contact us.

• others
• Beverage Production Equipment
• centrifuge

This catalog features the "equipment for wine and juice processing" handled by GEA. We introduce various machines, including the "decanter centrifuge," which is suitable for removing large solids from slurries, and the "freeze concentrator," designed to minimize the impact of heat on products and to avoid the evaporation of volatile aromatic components. Additionally, we explain the wine and juice processing steps using diagrams. [Contents (partial)] ■ Overview of GEA Group ■ Wine and juice processing steps ■ Decanter centrifuge ■ Disc centrifuge ■ Ceramic filter *For more details, please refer to the PDF document or feel free to contact us.

• Beverage Production Equipment
• centrifuge
• valve

This device uses the Sharp Pump EMP and the self-priming pump SIPLA (made in Germany) to dissolve, homogenize, and emulsify powders and fluids. It achieves low cost with high overall performance in terms of "speed," "dissolution rate," and "efficiency." The unit is manufactured domestically and is designed with sanitary considerations, contributing to improved work efficiency. There are over 200 units in domestic operation! *Testing (demonstration) is possible at the GEA Sakura Service Center (Sakura City, Chiba Prefecture). 【Features】 ■ Inline processing of powder dissolution, homogenization, and emulsification is possible. ■ The self-priming sanitary pump SIPLA, with its powerful self-priming capability, draws in powders into the piping. ■ Excellent sanitary design. ■ Quickly dissolves large amounts of powder. ■ Easy operation due to floor installation. For more details, please contact us or download the PDF.

• Other food machinery
• Other powder equipment
• Emulsifier/Disperser

The "m-Highest V" is a vacuum emulsifying mixer that can process materials in a shorter time compared to conventional equipment, thanks to its powerful stirring, mixing, and emulsifying capabilities. By utilizing both physical shear stress and turbulent shear stress, it achieves strong mixing ability, allowing for a reduction in stirring time by up to half! It contributes to increased productivity in industries such as chemicals, food, and pharmaceuticals. 【Features】 ■ Ability to switch between high shear mode and low shear mode during mixer operation ■ Raw material suction system that enables high-speed supply of powder and liquid ingredients ■ Suppresses cavitation under vacuum conditions, reducing vibration, noise, and risk of damage ■ A wide range of lineup accommodating from small to large capacities *For more details, please download the catalog or contact us.

• Other food machinery
• Mixer/agitator

At GEA Japan, we offer powder transport equipment from Nu-Con (formerly Colby) and filling machines from Avapac (formerly Colby). By transporting fragile granular products at high concentrations using vacuum or pressure air, we minimize breakage. Additionally, we design and manufacture equipment that meets European safety standards, including measures against dust explosions. For can filling machines, we provide a wide range of solutions, including single-head and twin-head inline filling machines, weighing verification rotary filling machines, and high-speed rotary filling machines to accommodate various applications. Our designs take customer requirements into account, providing the highest levels of capability and precision, along with stress-free powder handling technology tailored to the product. 【Features】 ■ Air transport of fragile powder products ■ Capability to fill a wide range of powders ■ Expertise in large-capacity powder storage ■ Optimization of interfaces ■ Compliance with world-class safety and hygiene standards For more details, please refer to our catalog or feel free to contact us.

• Filling and bottling machines
• Powder Conveyor Device
• Other powder equipment

The new generation of freeze concentration, GEA IceCon, by GEA Messo PT has reduced equipment costs by approximately 50% and operating costs by up to 40%, addressing previous challenges. This cost reduction has made it easier to utilize this high-quality process for beer, cider, wine, and more. *For more details, please refer to the catalog or feel free to contact us. (This catalog is in English.)*

• others

The Hilge "self-priming sanitary pump" is a product designed for specialized fields that require advanced hygiene management, such as beverage and pharmaceutical manufacturing. This product offers a wide range of applications with a rich lineup, and it can be customized according to usage conditions and work requirements, optimizing its functions and performance. Additionally, it meets all design standards that establish strict regulations regarding the pump's structure, ensuring safe and efficient fluid transfer as well as high cleanliness. Furthermore, its simple internal structure makes maintenance, such as disassembly and reassembly, easy, contributing to reduced downtime. 【Features】 ■ High reliability and a rich lineup ■ Compliance with advanced safety standards ■ Hygienic and excellent corrosion resistance ■ High maintainability ■ Contributes to increased productivity For more details, please contact us or download the catalog.

• Other pumps

The "SSE Series" is an automatic discharge type solid-liquid separator that can continuously clarify turbid liquids and recover useful solids. It is possible to continuously collect the separated clarified liquid and solids without stopping the machine. Furthermore, since the amount of solid discharge can be adjusted to a small quantity, there is no need to interrupt the supply of processing liquid during discharge, and it is possible to perform CIP (Clean-In-Place) with warm water or chemicals after the processing liquid is finished. 【Features】 ■ Continuous collection of separated clarified liquid and solids without stopping the machine ■ The amount of solid discharge can be adjusted to a small quantity, eliminating the need to interrupt the supply of processing liquid during discharge ■ CIP (Clean-In-Place) with warm water or chemicals is possible after the processing liquid is finished *For more details, please refer to the PDF document or feel free to contact us.

• Beverage Production Equipment
• centrifuge

The reliability of operation is high, maintenance is easy, and it supports CIP/SIP. These elements are essential for continuously producing high-quality products. Additionally, regular maintenance is simple and keeps labor costs low, making it economical. The VARIVENT system is built with a modular structure, providing high versatility and good operability for high-back components, while also reducing inventory and spare parts count, and achieving sales at an affordable price. We offer a wide range of valves certified by EHEDG and compliant with 3A standards. 【Features】 - High product quality - Consistent quality control - High productivity - Reduction of operating and maintenance costs - EHEDG certification - High product quality - Long seal lifespan due to special sealing technology For more details, please contact us or download the catalog.

• valve

From the acceptance of milk to blending, liquid processing such as sterilization, powder processing such as drying and transportation, and finally to the filling process of finished dairy products... Our mission is to deliver the latest plant technology from the GEA Group, carefully selected from around the world, to everyone in Japan. We cater to everything from the provision of individual equipment to the construction of comprehensive plants, delivering the unique "Excellence" of the GEA Group to every corner of the factory. Additionally, our customers' challenges are GEA's propositions. We offer a variety of solutions, from performance improvements for new product manufacturing to measures for reducing manufacturing costs. 【Features】 - Wide-ranging support from temperature, pressure, and flow measurement to sampling and monitoring. - Inline sensors with no dead space and high cleanliness. For more details, please contact us or download the catalog.

• Sensors

The dissolution, mixing, and formulation of raw materials are crucial processes for ensuring product quality. The unique solutions provided by "GEA" enable efficient and stable quality in a hygienic environment. For example, by dissolving easily oxidizable or foamy raw materials in a short time, we can avoid issues related to quality, manufacturing efficiency, and environmental concerns. Additionally, by uniformly dissolving the raw materials, we can improve the accuracy of mixing ratios and eliminate the hassle of readjusting concentrations. **Features** The main points of "Continuous Inline Blending" are as follows: - Individual liquid components are mixed directly within the piping line. - Mixing tanks (including agitators) are unnecessary. - All components are fed into the mixing process simultaneously. - The ratios of components are continuously measured and managed with precision. - Only the uniformly mixed final product is discharged from the mixing unit. For more details, please contact us or download the catalog.

• Other physicochemical equipment

Concentration process that evaporates the moisture of the raw liquid using steam. The accuracy of this process, which is conducted as a pre-drying step, greatly affects the production volume of the drying process. "GEA Niro" offers equipment that supports the concentration of a variety of dairy products, enabling further improvement in product quality. 【Features】 - Achieves uniform liquid supply to the heating tubes by optimizing the liquid dispersion mechanism. - Latest hygienic design with measures against heat-resistant bacteria. For more details, please contact us or download the catalog.

• Concentration Equipment

The MSD spray dryer is specially designed to meet the demands of the dairy industry, incorporating the latest dairy processing and spray drying technologies. With high efficiency and proven hygienic design, the MSD spray dryer has set the industry standard for granulated milk powder since its introduction to the market, playing a crucial role in the dairy industry. 【Features】 - Combination of spray dryer and horizontal fluidized bed dryer VIBRO-FLUIDIZER - Built-in stationary fluidized bed at the bottom of the spray dryer’s drying chamber - Ideal for the production of milk powder and nutritionally adjusted milk For more details, please contact us or download the catalog.

• Drying Equipment

By utilizing a fluidized bed and incorporating a secondary drying process conducted at relatively low temperatures, products can be treated more gently than by achieving complete drying in a single spray drying step. Additionally, this process allows for the classification of fine powders and the uniformization of product particle size. 【Features】 ○ Achieves an ideal fluidized state and powder movement through vibration and airflow. For more details, please contact us or download the catalog.

• Drying Equipment
• Cooling system

GEA Japan Co., Ltd. provides manufacturing plants and engineering services for industries such as dairy, beverages, brewing, food, pharmaceuticals, and chemicals. We are recognized as a global leader in liquid and powder process engineering. 【Business Overview】 ○ Consulting ○ Testing ○ Design For more details, please contact us or download the catalog.

• Other physicochemical equipment

Cross-flow membrane filtration technology is rapidly being adopted in numerous process lines worldwide in industries such as food, dairy products, pharmaceuticals/biotechnology, and starch/sweeteners. Due to its ability to separate substances very selectively at low or room temperature without phase change, membrane filtration offers a cost-effective solution in many applications compared to traditional methods (such as rotary vacuum filters or filter presses). Membrane filtration is a pressure-driven filtration technology that separates molecules ranging from 1.5 μm to several daltons (unified atomic mass units). Membrane filtration technologies are categorized based on the separation techniques and capabilities used, as follows: - Reverse Osmosis (RO) - Nanofiltration (NF) - Ultrafiltration (UF) - Microfiltration (MF) For more details, please refer to the catalog download.

• Other physicochemical equipment

The technology related to lithium-ion batteries is advancing rapidly, and innovations are required for each material as well. At GEA Niro, we offer spray drying technology tailored to the characteristics of various lithium-ion battery materials.

• Other physicochemical equipment

Particles dried by a spray dryer are nearly spherical and have excellent flowability, making them easy to dissolve in water for applications such as food and pharmaceuticals, while also allowing for the production of high-density molded products in electronic materials, powder metallurgy, and fine ceramics. ~Features~ 〇 Over 75 years of trust and achievements Since 1950, more than 3,000 units have been sold worldwide. We supply various universities, research institutions, powder manufacturing facilities, and factories. 〇 Ability to choose spraying methods according to purpose Three types of methods can be selected: 1. Rotary atomizer Optimal for producing particles of 5–25μm. 2. Two-fluid nozzle (co-current or fountain type) Optimal for producing heat-sensitive particles of 5–25μm. Can also be used for high-viscosity materials. 3. Pressure nozzle Suitable for products with larger particle sizes (15–80μm) that require heat resistance. 〇 Support for future mass production systems We offer a wide range of products to meet diverse needs.

• Other physicochemical equipment

GEA Niro has been supplying spray dryers to the pharmaceutical manufacturing industry worldwide for over 75 years. The expertise of GEA Niro in drying equipment plants and processes is based on extensive experience and high research and development capabilities. The equipment supplied so far ranges from spray dryers for research and development to production equipment that meets cGMP standards and continuous production facilities. Based on a proven track record of delivering numerous plants around the world and conducting over 20,000 tests, we have established a solid foundation of specialized technology and know-how that meets the needs of the pharmaceutical manufacturing industry. 【Features】 ○ Improvement of bioavailability ○ Control of release time and masking of taste ○ Manufacturing in an aseptic environment ○ Production of inhalation agents For more details, please contact us or download the catalog.

• Drying Equipment

The "Icecon Next-Generation Freezing Concentration Process" is a technology that converts moisture into pure ice crystals and subsequently removes the crystals to obtain high-quality concentrated products. Gentle concentration at sub-zero temperatures preserves the freshness of the product and prevents deterioration. Crystallization acts only on water, allowing aromas and flavors to be trapped in the concentrated liquid. 【Contents of Technical Documentation】 ■ Introduction to Freezing Concentration Technology ■ Wide Applications of Freezing Concentration Technology ■ Examples of Use ■ Principles of the Freezing Concentration Process *The technical documentation can be downloaded immediately. For more details, please contact us.

• Concentration Equipment

Melt crystallization is a process that involves cooling a melt (a mixture of several solid components that have dissolved together) to promote the formation and growth of crystals. In the chemical industry, distillation is commonly used to separate chemical components and has been established as a reliable process. On the other hand, melt crystallization by GEA Messo PT is an efficient alternative process to distillation, used for purification applications where distillation is difficult. It can also assist existing concentration processes such as distillation and adsorption, improving processing capacity and product purity. 【Features】 ○ Enables the formation of pure crystals ○ Achieves efficient separation of ultra-pure products (such as isomer separation) For more details, please contact us or download the catalog.

• Separation device

The latest ECO-MATRIX and ECO-FENCE piping systems connect the piping and valves directly beneath the tank. Each valve can be arranged horizontally at the tank outlet or vertically at the bottom flange of the tank. 【Features】 ○ Reduction in the number of valves ○ Easy installation ○ Easy automation For more details, please contact us or download the catalog.

• Piping Materials

The automatic pig system (product recovery device) is a system that enables the recovery of products and the reduction of cleaning time within beverage manufacturing lines. It allows for fully automated manufacturing and cleaning without removing the pig from the piping, and can also be used to reduce wastewater treatment load and prevent product foaming and air entrapment. 【Features】 ○ Reduction of product loss ○ Recovery of raw materials to the raw material tank For more details, please contact us or download the catalog.

• others

The very gentle special drying process under vacuum and low temperature allows for the preservation of the structure, size, nutritional value, aroma, and color of the raw materials, making it possible to produce products of very high quality. This drying process by GEA Denmark is suitable for the food sector, where the quality of the materials significantly affects product quality. 【Features】 ○ No product loss ○ Reduced energy costs ○ Highly reliable and easy to use For more details, please contact us or download the catalog.

• Refrigerators and freezers
• Drying Equipment

The latest pumps from GEA Hilge achieve cost savings for customers with their high economic efficiency. For example, the high-efficiency motors required in all situations not only meet the conditions typically demanded in the market but also minimize energy consumption, thereby reducing running costs. 【Features】 - Production of high-quality products - Reduction in the use of energy, water, and cleaning agents - Shortened maintenance and cleaning time For more details, please contact us or download the catalog.

• Other pumps

Valves play an important role in manufacturing facilities in recent years. The demands for control functions are diverse and complex, but the VARIVENT system, which offers a wide range of valve types, has established its own high-quality valve technology to meet all advanced requirements. 【Features】 ○ The modular design allows for the interchangeability of numerous components, making maintenance very easy. ○ High functionality and reliability with easy maintenance, essential for CIP and SIP operations. ○ High-quality products, consistent quality control, high productivity, and reduction of operating costs, maintenance costs, and future expansion costs. ○ Designed for manufacturing facilities that must use high-quality components in terms of production quality, hygiene, and operational safety. For more details, please contact us or download the catalog.

• valve

The VARIPURE Orbital Cleaner "Typhoon" has the strongest cleaning power in its class designed for sanitary use. 【Features】 ○ Sanitary specification ○ FDA compliant / ATEX exempt For more details, please contact us or download the catalog.

• Other cleaning machines

The VARIPURE rotary cleaner "Turbodisc" has a long lifespan as it does not use ball bearings and features hydrodynamic bearings, which require no maintenance. 【Features】 - Powerful cleaning with low flow rate - Long lifespan due to the absence of ball bearings For more details, please contact us or download the catalog.

• Other cleaning machines

The use of matrix piping systems in the field of process technology is becoming increasingly common. This system allows for the placement of process equipment within a closed loop; however, it makes direct monitoring of the process by operators difficult. Therefore, it is necessary to install sensors in the piping system for measurement and monitoring purposes to ensure transparency in the manufacturing process. Additionally, in industries such as beer, beverages, dairy products, chemicals, pharmaceuticals, and cosmetics, cleaning and sterilization of manufacturing equipment are required, so these sensors must not only be functional but also designed with cleanability in mind. 【Features】 - Can be mounted to piping without air or liquid traps - Seamless sealing structure with O-rings - Instrument installation possible regardless of pipe diameter with VARIVENT connection For more details, please contact us or download the catalog.

• others

GEA Tührenhagen has been providing a wide range of products for cleaning. The VARIPURE cleaner we are introducing this time is a product designed with cutting-edge technology, achieving high cleaning performance through its simple shape and superior surface finish. We offer products that meet the needs of our customers in various fields, including food sectors such as beer, beverages, and dairy, as well as biotechnology fields like cosmetics, pharmaceuticals, chemicals, paints, and coatings. 【Features】 - The electrical components in the control module are completely waterproof (IP67). - Equipped with a robust actuator that allows for easy switching between forward and reverse operation. - Actuators with single or double action via springs are available. For more details, please contact us or download the catalog.

• others

A new era of sampling technology begins with the VARIVENT Mix Proof Sampling Valve. These valves are ideal for fully automatic sampling and addition in manufacturing facilities. The VARIVENT Mix Proof Sampling Valve features a two-liquid mixing prevention function, is capable of CIP/SIP, and is easy to maintain, which can help maintain product quality, improve productivity, enable economical operation, and reduce maintenance service costs. 【Features】 ○ Fully automatic sampling ○ Completely drainable even when installed horizontally For more details, please contact us or download the catalog.

• valve

The VARITUBE tube-type heat exchanger is designed to accommodate products ranging from high viscosity to low viscosity, as well as those containing solids, pulp, and fibers. 【Features】 ○ Meets the strict standards of the pressure vessel regulation PED97/23/EC ○ EHEDG certified product For more details, please contact us or download the catalog.

• Heat exchanger

The drying technology and engineering expertise that produce high-quality powdered products play a significant role in the industry. GEA Niro understands the importance of such technologies better than anyone else. GEA Niro has data accumulated over more than 75 years of experience and a track record of approximately 10,000 installations. The characteristics required for powdered products are diverse. However, GEA Niro possesses the know-how to create the desired characteristics. Furthermore, they also have the expertise to design the processes necessary to manufacture such characteristic products and provide the plants and equipment needed. [Features] - Over 75 years of experience and more than 10,000 plant installations - Familiar with all technical solutions from lab tests to industrial-scale production For more details, please contact us or download the catalog.

• others

To deliver the finished powder products while maintaining high quality, we provide cutting-edge solutions for filling systems. GEA's filling solutions are equipped with specialized features for both powder and liquid filling. We offer systems that meet a variety of user needs, including inert gas replacement to protect product quality from degradation and precise filling to achieve cost reductions. 【Features】 ○ Pursuing technology to contain and transport fine granulated powders without breaking them. For more details, please contact us or download the catalog.

• Filling and bottling machines

Our extensive product range includes single-head and twin-head inline filling machines, weighing verification rotary filling machines, and high-speed rotary filling machines. Through our continuous development program, customers can always implement state-of-the-art systems that incorporate the latest technology. 【Product Lineup】 ○ Rotary Continuous Filling Machine (RCF) ○ Weighing Verification Rotary Filling Machine (RIF) ○ Weighing Verification Inline Filling Machine (IIF) For more details, please contact us or download the catalog.

• Filling and bottling machines