マツボー List of Products and Services

High-Speed Inline Total Leak Testing Device for Vials, Syringes, BFS, and IV Bags This device is designed to enable non-invasive, non-destructive testing of various types of pharmaceutical containers and their contents at high production speeds in a 100% inline state. The tests are fast, highly reliable, reproducible, and provide consistent results, allowing for complete batch control without compromising the functionality of the containers or contents. The empty leak or pressure leak methods fully comply with current GMP international regulations. The container integrity test (CCIT) is based on ASTM F2338-09 (Standard Test Method for Non-Destructive Leak Detection of Packages) using vacuum and pressure decay methods. High-class machine design and automation solutions facilitate operations and support the reduction of downtime. The device is equipped with electronic batch record management or manufacturing execution systems and can be integrated into an Industry 4.0 environment.

The Sepha Multi-Q is a multifunctional leak tester that can perform multiple types of leak tests with a single device. By changing attachments, it can accommodate leak testing for all types of packaging, including vials, syringes, ampoules, pillow packs, pouches, four-way/three-way seal packages, and MAP (modified atmosphere packaging). It complies with data integrity standards, 21 CFR Part 11, and CCIT. It can detect pinholes as small as 1µm, and testing methods include vacuum differential pressure (ASTM F2338-09(2013)), pressurized differential pressure, and pressure decay methods.

A shovel with a scoop shape is arranged inside a horizontal drum, and by utilizing its unique shape, mounting angle, and rotation speed, it creates centrifugal diffusion and vortex flow, allowing the raw materials to be mixed in a three-dimensional flow state. Here, various unit operations (mixing, drying, heating, cooling, humidifying, kneading, granulating, coating, etc.) can be performed simultaneously and sequentially. Furthermore, the chopper can also break down lumps, further enhancing the mixing degree.

On February 17, 2021, from 10:30 AM, we will hold a free webinar on Posiflate. For details and to register, please visit the link below: [Matsubo Posiflate Valve Dedicated Page - URL]. This valve features a rubber seal ring that expands and contracts with compressed air, resulting in extremely low sliding during the opening and closing of the valve body compared to conventional butterfly valves. When closed, the valve body reaches the closed position, after which the seat expands to ensure a reliable seal. When opened, the seat contracts before the valve body opens. The material has low granulation formation and wear, maintaining initial sealing performance over a long period. It offers various advantages, especially for materials with high wear resistance, low thermal properties, and applications requiring high sealing performance in air transport lines. 【Non-sliding】 The sliding between the valve body and the valve body is minimal, resulting in less frequent replacement of consumables (valve body, seat). 【High airtightness】 The expansion and contraction of the seat enable reliable sealing. 【Versatile】 The materials of the housing, valve body, and seat can be changed according to the application. 【Multiple specifications】 In addition to domestic pressure-resistant explosion-proof specifications, there is a wide range of products including high-temperature water-cooled valves.

1. LOCK, a global manufacturer of metal detectors, offers metal detectors for tablets and powders. 2. Industry-leading detection sensitivity. 3. Capable of handling large volumes. 4. Sensitivity adjustment through digital processing. 5. Easy disassembly and cleaning. 6. Equipped with automatic sensitivity setup function. 7. Standard menu available in 12 languages (supports Japanese kanji).

The high-efficiency mixer 'VISCO JET®' achieves high-efficiency stirring of slurries that are difficult to disperse, such as those with high viscosity, high sedimentation, and lump formation. Compared to conventional mixers, it stirs at a very low rotational speed of 1.3 to 3.5 m/sec, preventing the formation of vortex flow and eliminating air entrapment, allowing for energy-efficient mixing. ★ We are offering a free comprehensive catalog of the high-efficiency mixer with patented technology from Visco Jet! We have a lineup of various sizes of ViscoJet mixers suitable for different applications, including lab use, wall-mounted, 1m3 container-mounted, and large tank-mounted models! If you are struggling with dispersion mixing, please take this opportunity to check out the catalog! *Available for free viewing via the "Download" link below. 【Main Application Examples】 ■ Beverages ■ Dairy Products ■ Food Products ■ Confectionery ■ Chemicals ■ Pharmaceuticals & Cosmetics ■ Colorants and many more!

Are you having trouble with dispersion stirring? The high-efficiency stirrer with patented technology from ViscoJet enables efficient stirring of slurries that are difficult to disperse, such as those with high viscosity, high sedimentation, and agglomeration. The unique cone-shaped impeller creates a venturi effect that promotes liquid flow throughout the container, allowing for efficient and uniform stirring at low shear. The patented Crack impeller can dissolve powders like a dissolver at high shear and can also be used as a pre-emulsifier while stirring the entire container. The VISCO JET stirrer operates at a peripheral speed of 1.3 to 3.5 m/sec, which is very low compared to conventional stirrers, preventing the formation of vortex flow and air entrapment, allowing for energy-efficient stirring. We offer a variety of sizes of ViscoJet stirrers suitable for different applications, including lab use, wall-mounted, 1m3 container-mounted, and large tank-mounted models. [The following VISCOJET impellers (Classic, Crack, Spiral) with diameter d2 can be attached to a shaft diameter of 10mm with M8 threads] ○ d2 = 80mm ○ d2 = 120mm ○ d2 = 150mm For more details, please contact us or download the catalog.

Milder is an inline emulsifying disperser that can handle both batch processing and continuous processing.

1. Due to its vertical design, it has a small installation area but a large heat transfer area, allowing for space-saving. 2. The product is continuously scraped off the heat transfer surface by a scraper and mixed gently, enabling uniform and efficient heat exchange. 3. There is only one mechanical seal, allowing for quick seal replacement (no hydraulic equipment is required). 4. The drive unit (located in one place) is at the bottom, preventing contamination from foreign substances like oil. 5. The top cover can be opened and closed without tools, allowing for easy inspection of the machine's interior. Additionally, the scraper can also be removed without tools, making maintenance easy.

This is a device that automatically inspects defective products, such as foreign matter adhesion, dirt, chips, shape defects, stray hairs, and printing defects, on the entire circumference of tablets at high speed using a high-sensitivity color line sensor camera. It is capable of reading high-quality images and achieves a detection accuracy of 50μm through a combination of a unique optical system and advanced algorithms. With a dual-lane conveyor, it can achieve a maximum processing capacity of 600,000 tablets per hour. Additionally, by adopting high-brightness LED lighting and illuminating the subject with stable and uniform lighting, it ensures a stable lighting environment.

The static electricity roller and air suction completely remove foreign substances such as hair and thread debris from food, granules, and fine particles. The raw materials transported by the vibrating feeder cause foreign substances to rise to the surface through vibration, and only the foreign substances are sucked and removed by static electricity. Its sorting capability has received very high praise, with over 500 units delivered, including overseas.

We conduct high-precision foreign matter contamination inspections on various powders and granules, such as raw materials like crystallized lactose and different types of powders, granules, and fine particles, and automatically expel detected foreign matter through suction. By reliably detecting foreign matter mixed in various powdered substances, we strongly support the improvement of product quality and safety management.

This is a device for removing powder or burrs attached to tablets without using a brush. Tablets introduced into the mixing chamber are alternately blown with air from two nozzles to fluidize and mix, separating fine powder from the tablets. The separated fine powder is sent to a dust collector for removal.

The industry's lowest-priced X-ray foreign object inspection machine. It uses X-ray image analysis to detect and remove foreign objects mixed into packaged food products. The operation is simple with a touch panel interface. Power consumption has been significantly reduced for energy efficiency. The smallest model, SX2040D/W, is the most compact in the industry. The design is innovative and won the grand prize at the Niigata Design Competition.

The rings and stones inside the sample container (vessel) that oscillate due to a special motor cause a planetary motion, crushing the sample inside the vessel through pressure and grinding. It is particularly suitable for grinding analytical samples such as ores, limestone, and coke. It is also recommended by Japanese Industrial Standards for reduction testing methods of iron ores.

This is a dry ultrafine grinding machine that not only utilizes simple crushing actions such as impact and shear but also achieves the desired particle size through high-speed rotating impacts, the ultra-high-speed vortices generated behind them, and high-frequency pressure vibrations. Brittle materials can be crushed down to particles of a few microns, and it is also capable of grinding viscoelastic materials and thermoplastic resins that are sensitive to heat. Compared to jet mill grinding methods, it is not only more energy-efficient (with lower power consumption) but also reduces the generation of ultrafine powders and achieves a sharp particle size distribution. Depending on the application and grinding particle size, it is available in a diverse lineup including standard types, M type, E type (ES, EL, EX), and R type (RL, RS, RSS).

This is a rotary screen that classifies powder while preventing clogging by generating fine vibrations on the screen surface through the high-speed rotation of stirring blades installed within a synthetic fiber horizontal cylindrical screen with mesh openings of 30 to 400 mesh. The powdered raw material supplied from one end of the screen is dispersed by the stirring blades, allowing fine particles to pass through the screen, while the coarser components are continuously discharged from the outlet side while swirling along the inner surface of the cylindrical screen.

This is a device that micro-grinds resin pellets and the like through a cutting action of a rotating disk with radially grooved cutting edges on the surface and a fixed disk of the same shape. The gap between the disks has a structure that gradually narrows from the center to the outer circumference, allowing the raw material supplied from the center of the rotating disk to be cut and ground while swirling, and then discharged at the outer circumference of the disk. This principle enables the micro-grinding of thermoplastic resins with viscoelastic properties, which are difficult to break using impact methods.

This is a container-type powder mixer primarily used in the mixing process of pharmaceutical formulations. Since the mixing container can be used directly as a transport and storage container, it reduces the time for loading, unloading, and cleaning, making it ideal for small-batch production with a variety of products that are sensitive to contamination. Thanks to the fixed mixing blades installed on the container lid, it can achieve homogeneous mixing in a short time even at high powder loading rates, compared to simple container rotation-type mixers.

This is a rotary cutter-type coarse crusher that can easily crush thin wrap films and the like, using the cutting action of blades fixed to the inner wall of a cylindrical crushing chamber and blades attached to a rotating body inside. There is no heat generated during the cutting and crushing process, allowing for continuous crushing of thermoplastic materials.

- High crushing processing capacity per required power - Very sharp particle size distribution after crushing - A wide variety of options compatible with all types of raw materials, including GMP specifications and sanitary specifications - Unique structure and performance that enable cost-effective cryogenic grinding with liquid nitrogen

- Wide range of support from small quantities of various products to high-speed filling - High-speed filling is possible without applying shear to the filling material, thanks to the "multi-spindle" filling head (patented) - Capable of designing and manufacturing including upstream and downstream equipment of the filling machine - For filling materials with good fluidity, a shut-off tool is available - A wide range of products can be accommodated with abundant options - Double funnel structure prevents splashing during filling

By supplying pre-degassed raw materials horizontally within a vertically configured upper and lower roll, compared to a horizontally arranged roll type, there is less powder drop, and stable flakes can be obtained with high yield. 1. High bulk density products can be continuously and stably obtained, and low bulk density raw materials can also be compacted due to continuous pre-treatment with the hopper, horizontal screw, and degassing device. 2. High product yield is achieved through the selection of pre-degassing and breakers, resulting in high flake yield with minimal generation of fine powder. 3. The installation area and height per processing capacity are small, making it easy to scale up to larger machines. 4. As it is a dry process, intermediate processes such as wetting, mixing, and drying are unnecessary, allowing for reductions in both initial and running costs, easy condition changes with small sample sizes, and no need for binders. 5. The compression rolls are designed to accommodate a range from low to high loads, suitable for soft to hard flakes, and there are also cantilever roll types like the FR type that enhance disassembly and cleaning, offering a wide lineup. 6. Maintenance-free Our machines are highly durable, requiring only routine inspections even after continuous operation for 24 hours a day for one year, with no special maintenance needed (excluding consumables).

- High-speed vibration of the container along a programmed trajectory, mixing solely by the inertial force of the raw materials - Usable for any combination of powder-powder, powder-liquid, and liquid-liquid - Processing in an overwhelmingly short time - Contamination-free - Simple structure for easy cleaning - No wear parts - Minimal heat generation - Scalable from small quantities to mass production - Energy-saving and reduces environmental impact with less waste liquid