アイ・ティー・エス・ジャパン Product Lineup

In the energy industry, the reliability of insulating materials such as wires and cables is crucial. The deterioration of insulating materials can lead to power supply interruptions or accidents. Dynamic viscoelastic measurements evaluate the behavior of these materials in response to temperature and frequency, aiding in long-term performance predictions. The Iplexar series double drive system enables measurements under low loads due to its high load performance and high-resolution sensors, providing more accurate data. 【Application Scenarios】 - Evaluation of wire insulation materials - Evaluation of polyurethane foam resins - High-temperature measurements of fiber-reinforced composites 【Benefits of Implementation】 - Improved accuracy in predicting the deterioration of insulating materials - Enhanced product reliability - Assurance of safety

• Viscometer
• Rubber
• Environmental Test Equipment

In the cosmetics industry, the texture of products greatly influences consumers' purchasing intentions. Sensations such as skin feel, spreadability, and stickiness are extremely important for evaluating product quality. However, objectively assessing these sensations is challenging, and the current situation often relies on experience and subjectivity. Our DMA dynamic viscoelasticity measurement device quantifies the texture of cosmetics, enabling product development based on objective data. 【Application Scenarios】 - Evaluation of textures for creams, lotions, foundations, etc. - Measurement of texture changes due to new materials or ingredient formulations - Quality control of products 【Benefits of Implementation】 - Enables product development based on objective data - Reduces complaints related to texture - Improves product quality and differentiation - Shortens development time - Reduces costs

• Viscometer
• Rubber
• Environmental Test Equipment

In the food industry, the evaluation of texture, which influences product quality, is important. Understanding consumer preferences and obtaining objective data on texture is essential for better product development. However, traditional measurement methods have faced challenges regarding data reproducibility and measurement accuracy. Our DMA dynamic viscoelastic measurement device provides detailed data on food texture to support product development. [Usage Scenarios] - Evaluation of food texture - Measurement of texture changes due to cooking time [Benefits of Implementation] - Acquisition of objective data on texture - Improvement of quality in product development - Differentiation from competing products

• Viscometer
• Rubber
• Environmental Test Equipment

In the adhesive industry, accurate evaluation of adhesive strength is essential to ensure product reliability. This is particularly important for adhesives exposed to temperature changes and stress, as understanding their dynamic properties is crucial. Improper selection or evaluation of adhesives can lead to deterioration or failure of product performance. Our DMA dynamic viscoelastic measurement device achieves high load performance and high-precision measurements through a double drive system, contributing to the strength evaluation of adhesives. 【Application Scenarios】 - Development of adhesive materials - Evaluation of adhesive strength - Durability assessment 【Benefits of Implementation】 - Improved accuracy in adhesive performance evaluation - Reduced product development time - Enhanced efficiency in quality control

• Viscometer
• Rubber
• Environmental Test Equipment

In the paint industry, the evaluation of adhesion, which affects the durability and performance of products, is crucial. Delamination and deterioration of the paint film can shorten the product's lifespan and undermine customer trust. The Iplexar series double drive system can accurately obtain the data necessary for evaluating the adhesion of paints, thanks to its high load performance and high-resolution sensors. This helps in optimizing paint formulations and manufacturing processes. 【Application Scenarios】 - Evaluation of paint adhesion - Paint film delamination testing - Evaluation of paint durability 【Benefits of Implementation】 - Improvement in paint quality - Enhancement of product reliability - Increase in customer satisfaction

• Viscometer
• Rubber
• Environmental Test Equipment

In the textile industry, evaluating flexibility, which affects product quality, is crucial. Different levels of flexibility are required depending on the application, especially for clothing and industrial materials. Proper assessment of flexibility is essential to ensure the durability, comfort, and functionality of products. Inadequate evaluation can lead to quality issues and customer complaints. Our DMA dynamic viscoelastic measurement device achieves high-precision measurements through a double drive system, allowing for accurate evaluation of the flexibility of textile products. 【Usage Scenarios】 * Evaluation of the texture of clothing * Durability assessment of industrial textiles * Development of new materials 【Benefits of Implementation】 * Improvement in product quality * Increased customer satisfaction * Reduction in development time

• Viscometer
• Rubber
• Environmental Test Equipment

In the sports equipment industry, the durability of products is highly valued. Especially for products exposed to impacts and friction, accurately understanding the viscoelastic properties of materials is essential for improving product quality. Inappropriate material selection or design can lead to early deterioration or damage of the product. Our DMA dynamic viscoelastic measurement device achieves high load performance and high-precision measurements through a double drive system, strongly supporting the durability evaluation of sports equipment. 【Usage Scenarios】 * Material evaluation of sports equipment such as rackets, balls, and shoes * Evaluation of shock absorption, abrasion resistance, and fatigue resistance * Optimization of material selection in product design 【Benefits of Implementation】 * Improved product durability * Reduced product development time * Enhanced efficiency in quality control

• Viscometer
• Rubber
• Environmental Test Equipment

In the medical device industry, evaluating the biocompatibility of materials is essential to ensure the safety of biomaterials such as implants and artificial organs. It is particularly important to accurately understand the changes in the mechanical properties of materials in the in vivo environment. Inappropriate material selection can adversely affect patient health. Our DMA dynamic viscoelastic measurement device precisely measures the viscoelasticity of biomaterials and supports the evaluation of biocompatibility. [Application Scenarios] - Durability evaluation of implant materials - Flexibility evaluation of artificial blood vessels - Evaluation of drug release materials [Effects of Implementation] - Accurate understanding of the mechanical properties of biomaterials - Improved safety and reliability of products - Increased efficiency in research and development

• Viscometer
• Rubber
• Environmental Test Equipment

In the packaging industry, selecting the appropriate shock-absorbing materials is essential to protect products from impacts during transportation. To prevent product damage and maintain customer satisfaction, it is necessary to accurately evaluate the performance of shock-absorbing materials. The DMA dynamic mechanical analysis device analyzes the viscoelastic properties of shock-absorbing materials in detail, supporting optimal material selection. 【Application Scenarios】 - Evaluation of shock-absorbing performance of cushioning materials, protective materials, etc. - Durability assessment against vibrations and shocks during product transportation - Material selection in the design and development of packaging materials 【Benefits of Implementation】 - Improved product protection performance through optimal selection of shock-absorbing materials - Reduced risk of product damage during transportation - Cost-effective packaging material design - Enhanced customer satisfaction

• Viscometer
• Rubber
• Environmental Test Equipment

In the electronics industry, evaluating the properties of materials is crucial to ensure the long-term reliability of products. In particular, it is essential to accurately understand the behavior of materials under environmental conditions such as temperature changes and vibrations. Improper material selection or design can lead to product failures or performance degradation. Our DMA dynamic mechanical analysis equipment analyzes the viscoelastic properties of materials in detail, contributing to the improvement of product reliability. 【Application Scenarios】 - Material evaluation of electronic components - Reliability assessment of semiconductor packages - Vibration analysis of printed circuit boards 【Benefits of Implementation】 - Optimization of material selection during the product design phase - Improvement of product durability - Reduction of failure risks

• Viscometer
• Rubber
• Environmental Test Equipment

In the aerospace industry, the development of heat-resistant composite materials is essential for reducing the weight and enhancing the performance of aircraft. Accurately understanding the viscoelastic properties of these materials is crucial for improving design reliability and ensuring safety. In particular, understanding material behavior in high-temperature environments affects the durability and performance of aircraft. Our DMA dynamic viscoelastic measurement device, with its double drive system, achieves high load performance and high-precision measurements, supporting material development in the aerospace field. 【Application Scenarios】 * Viscoelastic measurement of composite materials at high temperatures * Evaluation of heat-resistant elastomers * Durability assessment of aircraft components 【Benefits of Implementation】 * Accurate understanding of high-temperature properties of materials * Improved design reliability * Enhanced safety and performance of aircraft

• Viscometer
• Rubber
• Environmental Test Equipment

In the automotive industry, vibration analysis is essential to balance vehicle safety and comfort. In particular, it is necessary to accurately understand the vibration characteristics of components such as tires and suspensions and to implement appropriate measures. Inadequate vibration countermeasures can lead to a deterioration in ride comfort and early degradation of components. Our DMA dynamic viscoelastic measurement device achieves high load performance and high-precision measurements through a double drive system, contributing to the vibration analysis of automotive parts. 【Application Scenarios】 - Prediction of tire rolling resistance - Fatigue testing of elastomers - Vibration analysis of composite materials 【Benefits of Implementation】 - Improved accuracy in evaluating component durability - Optimization of vehicle vibration countermeasures - Reduction in product development time

• Viscometer
• Rubber
• Environmental Test Equipment

The double drive system, a feature of the Iplexa series, not only enhances high load performance but also improves the resolution of load and displacement sensors. Here, we will introduce a wide range of application examples, including not only those that leverage high load performance but also examples of minute load data obtained for the first time due to the measurement accuracy of the sensors. We will also present unique cases such as simultaneous measurement of complex permittivity (DEA) and dynamic mechanical analysis (DMA), as well as high-temperature measurements using a 1500°C temperature chamber, which we hope you will find useful.

• Viscometer
• Rubber
• Environmental Test Equipment

In the packaging industry, seal inspection is crucial for maintaining product quality and ensuring safety. In particular, evaluating the airtightness and strength of packaging materials is essential for protecting contents, maintaining shelf life, and preventing foreign matter contamination. Improper seals can lead to product leaks or damage, resulting in customer complaints and product recalls. Nanovia's surface inspection technology documentation provides high-precision inspection data to address these challenges and contribute to the improvement of packaging material quality. 【Application Scenarios】 - Inspection of seal defects in packaging materials - Evaluation of packaging material strength - Reduction of foreign matter contamination risks 【Benefits of Implementation】 - Improvement of product quality - Increased customer satisfaction - Cost reduction

• Flaw detection testing
• Optical microscope

In the textile industry, accurate evaluation of the surface condition of fabrics and textile products is required to ensure product quality. In particular, surface characteristics such as friction, wear, and coating uniformity significantly affect the durability and functionality of the products. Inadequate surface conditions can lead to decreased product performance and complaints. Nanovia's surface inspection technology documentation provides high-precision measurement data to address these challenges. 【Application Scenarios】 - Surface evaluation of fabrics - Wear and friction testing of textile products - Quality control of coatings 【Benefits of Implementation】 - Improvement in product quality - Reduction of defective products - Increased customer satisfaction

• Flaw detection testing
• Optical microscope

In the printing industry, ink inspection significantly affects the quality of the final printed materials. Factors such as ink uniformity, adhesion, and abrasion resistance are crucial, and insufficient characteristics can lead to printing defects and a decrease in product value. Nanovia's surface inspection technology documentation provides high-precision measurement data to address these challenges and supports ink quality management. 【Application Scenarios】 * Evaluation of ink surface properties * Analysis of mechanical properties of printed materials * Ink wear and friction testing 【Benefits of Implementation】 * Improvement in print quality * Reduction of defective products * Cost savings

• Flaw detection testing
• Optical microscope

In the energy industry, corrosion of infrastructure such as plants and pipelines is a significant challenge. Corrosion can accelerate the deterioration of equipment and potentially compromise safety and efficiency. Early detection of corrosion and appropriate measures are essential. Nanovia's surface inspection technology documentation captures the early stages of corrosion, enabling accurate diagnosis. 【Application Scenarios】 * Corrosion inspection of turbine blades in power plants * Corrosion diagnosis of oil and gas pipelines * Corrosion assessment of piping in chemical plants 【Benefits of Implementation】 * Improved safety of equipment * Reduced maintenance costs * Increased operational efficiency of plants

• Flaw detection testing
• Optical microscope

In the medical device industry, it is essential to accurately assess the fine defects and characteristics of surfaces to ensure product safety and reliability. In quality control, strict management of surface conditions that influence product performance is required, along with efforts to optimize the manufacturing process. Nanovia's surface inspection technology documentation contributes to improving quality control by providing high-precision measurement data and analysis results to address these challenges. 【Usage Scenarios】 * Surface inspection of medical devices * Evaluation of surface characteristics in quality control * Material testing 【Effects of Implementation】 * Improvement in product quality * Reduction of defective products * Optimization of the manufacturing process

• Flaw detection testing
• Optical microscope

In the aerospace industry, safety and reliability are the top priorities, and quality control of components is extremely important. Surface defects and anomalies in mechanical properties can lead to serious accidents. Nanovia's surface inspection technology documentation addresses these challenges and contributes to the improvement of aerospace component quality by providing high-precision inspection data. 【Application Scenarios】 * Surface inspection of aircraft components * Quality control of spacecraft components * Evaluation of surface properties in material testing 【Effects of Implementation】 * Early detection of component defects to prevent accidents * Improved accuracy in quality control and enhanced reliability * Increased efficiency in material evaluation during research and development

• Flaw detection testing
• Optical microscope

In the cosmetics industry, inspecting the surface condition of containers is crucial to ensure product quality. Particularly for cosmetic containers where aesthetic appeal is essential, issues such as scratches, foreign substances, and dimensional discrepancies can significantly diminish the product's value. Nanovia's surface inspection technology documentation provides high-precision inspection methods and specific case studies to address these challenges. 【Application Scenarios】 - Surface inspection of cosmetic containers - Detection of foreign substances and scratches - Dimensional measurement 【Benefits of Implementation】 - Reduction of defective products - Improvement of product quality - Increase in customer satisfaction

• Flaw detection testing
• Optical microscope

In the food industry, foreign object contamination is a serious issue that undermines corporate trust. Foreign object contamination not only poses health risks to consumers but can also significantly damage a company's brand image. Nanovia's surface inspection technology enables the early detection of foreign objects in the food manufacturing process, supporting the provision of safe food. 【Usage Scenarios】 * Foreign object contamination inspection on food production lines * Foreign object inspection of packaging materials * Quality control of raw materials 【Benefits of Implementation】 * Reduction of foreign object contamination risks * Improvement in product quality * Enhancement of corporate reliability

• Flaw detection testing
• Optical microscope

In the pharmaceutical industry, it is essential to accurately analyze the fine structures and properties of surfaces in quality control of pharmaceuticals. In particular, the coating of tablets and the surface condition of containers significantly affect drug efficacy and stability, making surface analysis extremely important. Inadequate surface conditions can increase the risk of drug degradation and contamination. Nanovia's surface inspection technology documentation contributes to solving the challenges of surface analysis in the pharmaceutical industry. 【Application Scenarios】 - Quality evaluation of tablet coatings - Detection of foreign substances on container surfaces - Stability evaluation of pharmaceuticals - Surface wear and friction testing 【Effects of Implementation】 - Improvement of pharmaceutical quality - Increased product reliability - Enhanced efficiency in research and development - Improved accuracy in quality control

• Flaw detection testing
• Optical microscope

In the electronics industry, accurate understanding of surface conditions during implementation evaluation is required to improve product reliability. In particular, fine scratches and the presence of foreign substances can lead to performance degradation or failure of the product. Nanovia's surface inspection technology documentation contributes to solving challenges in surface inspection during implementation evaluation. 【Usage Scenarios】 * Quality control of printed circuit boards * Confirmation of surface conditions after component mounting * Early detection of foreign substance contamination * Measurement of fine surface shapes 【Benefits of Implementation】 * Improved product reliability * Reduction of defective products * Increased efficiency in quality control * Enhanced inspection accuracy

• Flaw detection testing
• Optical microscope

In the automotive industry's paint inspection, the quality of the paint film greatly influences the value of the product. Not only is the beauty of the appearance important, but functionality such as weather resistance and abrasion resistance is also crucial. Defects in the paint can lead to a decline in product quality and potential complaints from customers. Nanovia's surface inspection technology documentation provides high-precision measurement data for paint quality control, contributing to quality improvement. 【Application Scenarios】 * Detection of scratches, foreign objects, and pinholes on painted surfaces * Measurement of paint film thickness, glossiness, and color * Evaluation of abrasion resistance, corrosion resistance, etc. 【Effects of Implementation】 * Reduction of rework costs through early detection of paint defects * Increased efficiency in quality control and improvement in quality * Enhanced customer satisfaction

• Flaw detection testing
• Optical microscope

In the semiconductor industry, thorough management of foreign matter contamination in the manufacturing process is required to improve product quality and yield. Especially in semiconductor devices that are becoming increasingly miniaturized, even tiny foreign particles can significantly degrade product performance. Nanovia's surface inspection technology documentation contributes to solving the challenges of foreign matter detection. 【Usage Scenarios】 - Foreign matter inspection on wafer surfaces - Foreign matter inspection on masks and reticles - Identification of sources of foreign matter in the manufacturing process 【Benefits of Implementation】 - Reduction of defective products due to foreign matter - Improvement of yield - Increased efficiency in quality control

• Flaw detection testing
• Optical microscope

Nanovia Corporation develops and manufactures advanced material testing equipment designed for precise "surface property evaluation," "mechanical property analysis," and "wear and friction testing." With cutting-edge instruments such as "3D profilometers," "tribometers," "nanoindenters," and "scratch testers," we achieve high-precision measurements with high reproducibility even in demanding environments, from research and development to quality control. Trusted by global leaders in industries such as "aerospace," "automotive," "electronics," "medical devices," and "coatings," we provide high reliability and accuracy in the most critical situations.

• Flaw detection testing
• Optical microscope

In the container industry, high sealing performance is required to maintain product quality. In particular, preventing leakage of contents and contamination by foreign substances is crucial for ensuring product safety and reliability. Molding defects are a significant factor that can compromise sealing performance. Therefore, to quantitatively evaluate the impact of the moisture content of TPU pellets on moldability, we measured the moisture content and viscosity of both un-dried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view. 【Application Scenarios】 - Food containers - Pharmaceutical containers - Cosmetic containers - Chemical product containers 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of yield

• Extrusion Machine
• plastic
• Injection Molding Machine

In the daily necessities industry, the stabilization of product quality and cost reduction are always required. The occurrence of defective products in plastic molding leads to material waste, delays in the manufacturing process, and ultimately increased costs. In particular, the moisture content of molding materials significantly affects product quality and is one of the main causes of molding defects. Therefore, it is important to quantify the moisture content in pellets and the viscosity of molten materials to reduce molding defects. 【Usage Scenarios】 - Manufacturing of plastic products - Controlling cost increases due to molding defects - Stabilizing quality 【Effects of Implementation】 - Reduction in molding defect rates - Reduction of material waste - Improvement in product quality

• Extrusion Machine
• plastic
• Injection Molding Machine

In the infrastructure industry, long-term durability of products is required. Especially for plastic parts exposed to harsh environments, it is important to suppress molding defects and extend product life. Molding defects can lead to early deterioration or malfunction of products. Therefore, to numerically evaluate the impact of the drying degree of TPU pellets on moldability, we measured the moisture content and viscosity of both undried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view it. 【Usage Scenarios】 * Manufacturing plastic parts for infrastructure equipment * Molding products used in harsh environments * Improving product durability 【Benefits of Implementation】 * Reduction of molding defects * Extension of product life * Cost reduction

• Extrusion Machine
• plastic
• Injection Molding Machine

In the agricultural sector, there is a demand for plastic products that can withstand outdoor use. In particular, agricultural tools and materials exposed to sunlight and rain must have high weather resistance. Poor molding of plastic products can reduce their durability and ultimately shorten their lifespan. Therefore, it is important to properly manage the moisture content of the pellets and the viscosity of the molten material. This article introduces a method for numerically evaluating the impact of the drying degree of TPU pellets on moldability. More details are available on our website. Please click the link below to check it out. 【Application Scenarios】 - Manufacturing of agricultural tool parts - Production of agricultural films - Manufacturing of outdoor materials 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product durability - Cost reduction

• Extrusion Machine
• plastic
• Injection Molding Machine

In the sports equipment industry, quality control of materials is crucial for improving product durability and performance. This is especially true for products that must withstand impact and friction, where proper molding of materials is essential. Improper molding can lead to product damage and performance degradation. Our article introduces a method for quantitatively evaluating the impact of the drying degree of TPU pellets on moldability. By measuring moisture content and viscosity, we can identify the causes of molding defects and contribute to improving product quality. 【Application Scenarios】 - Manufacturing high-performance sports shoes - Manufacturing shock-absorbing protectors - Manufacturing sports equipment that requires durability 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Reduction of material waste

• Extrusion Machine
• plastic
• Injection Molding Machine

In the toy industry, product safety is the top priority. Molding defects can lead to reduced product strength and contamination, potentially compromising safety. Particularly for toys that small children may put in their mouths, quality control of molding materials is essential. Managing moisture content and viscosity in plastic molding helps suppress molding defects and contributes to the production of safe products. 【Application Scenarios】 - Quality control in the toy manufacturing process - Reducing waste loss due to molding defects - Stable supply of products that meet safety standards 【Effects of Implementation】 - Reduction of molding defects - Improvement of product quality - Assurance of safety

• Extrusion Machine
• plastic
• Injection Molding Machine

In the electronics industry, quality control in plastic molding is crucial to ensure the insulation properties of products. Particularly for electronic components used in high voltage or high-temperature environments, molding defects can lead to insulation failures, resulting in decreased product performance or accidents. If the moisture content of plastic pellets is high, it can cause foaming or shape defects during molding, potentially compromising insulation. The article we provide introduces a method to quantitatively evaluate the impact of the drying level of TPU pellets on moldability. By measuring the moisture content and viscosity of both undried and dried TPU pellets and comparing the appearance of the extrudates, it becomes possible to identify the causes of molding defects and implement countermeasures. 【Application Scenarios】 - Manufacturing of electronic components that prioritize insulation - Molding of high voltage equipment - Production of electronic devices used in high-temperature environments 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of yield

• Extrusion Machine
• plastic
• Injection Molding Machine

In the aerospace industry, weight reduction is a critical issue, and there is a demand for improved quality of plastic molded products. Molding defects can lead to decreased product strength and increased weight. Therefore, it is important to properly manage the moisture content of the pellets and the viscosity of the molten material. Our article introduces a method for quantitatively evaluating the impact of the drying level of TPU pellets on moldability. This contributes to reducing molding defects and achieving weight reduction. 【Application Scenarios】 - Manufacturing of aircraft components - Manufacturing of spacecraft components - Manufacturing of drone components 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Achievement of weight reduction

• Extrusion Machine
• plastic
• Injection Molding Machine

In the food packaging industry, hygiene management is crucial to ensure product quality and safety. Particularly in plastic molding, the moisture content of the materials and the viscosity of the molten material significantly affect product quality. High moisture levels can lead to molding defects, increasing the risk of reduced product strength and foreign matter contamination. Changes in viscosity can also cause shape defects in molded products and lead to hygiene management issues. Our article presents the results of measuring the moisture content and viscosity of TPU pellets and evaluating their impact on molding. We hope this information will assist you in quality management for your food packaging. 【Usage Scenarios】 - Manufacturing of food packaging containers - Manufacturing of food packaging films - Manufacturing of packaging materials requiring hygiene management 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of hygiene management levels

• Extrusion Machine
• plastic
• Injection Molding Machine

In the home appliance industry, the durability of plastic components is crucial to ensure the long-term reliability of products. Particularly for appliances exposed to temperature changes and impacts, it is essential to suppress molding defects and maintain stable quality. Insufficient drying of pellets can lead to shape defects and bubbles in molded products, potentially compromising the durability of the products. This article introduces a method for measuring the moisture content and viscosity of TPU pellets and evaluating their impact on moldability. By utilizing this information, we can contribute to improving the quality of manufacturing home appliances. 【Application Scenarios】 * Molding of housings and components for home appliances * Manufacturing of parts that require durability * Suppressing cost increases due to molding defects 【Effects of Implementation】 * Reduction of molding defects * Improvement of product quality * Enhancement of yield rate

• Extrusion Machine
• plastic
• Injection Molding Machine

In the precision molding of the medical device industry, product quality and safety are the top priorities. Molding defects can lead to product malfunctions and risks to patients, necessitating thorough countermeasures. Particularly when using materials such as thermoplastic polyurethane (TPU), the moisture content of the pellets significantly affects moldability. Excess moisture can cause bubbles and shape defects, potentially compromising product quality. Therefore, to quantitatively evaluate the impact of the drying degree of TPU pellets on moldability, we measured the moisture content and viscosity of both undried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view. [Application Scenarios] - Medical tubes - Precision connectors - Implant components [Benefits of Implementation] - Reduction of molding defect rates - Improvement of product quality - Enhancement of yield

• Extrusion Machine
• plastic
• Injection Molding Machine

In the automotive industry, product quality and safety are the top priorities. Molding defects in plastic parts can lead to decreased product performance and accidents. Particularly with materials like thermoplastic polyurethane (TPU), managing moisture content is crucial; insufficient drying can cause molding defects. The article we provide introduces a method for quantitatively evaluating the impact of TPU pellet drying on moldability. It measures moisture content and viscosity, and explains specific measures to reduce molding defects. [Application Scenarios] - Manufacturing of automotive parts - Quality control of plastic molded products - Improvement of molding defects [Benefits of Implementation] - Reduction of molding defects - Improvement of product quality - Cost reduction

• Extrusion Machine
• plastic
• Injection Molding Machine

Single crystal silicon carbide (c-SiC) wafers are widely used in the manufacturing of microelectronics devices such as integrated circuits (ICs) and photovoltaic (PV) cells. Most wafers are formed from high-purity single crystals and come in various sizes ranging from 25.4mm to 300mm. These wafers serve as substrates for the microdevices formed on their interior and surface. Doping, ion implantation, photolithography patterning, deposition of various materials, and etching are examples of the numerous microfabrication processes that wafers undergo.

• Flaw detection testing

Self-cleaning glass coating has low surface energy that repels both water and oil. This coating forms an easy-to-maintain, non-stick glass surface on the substrate, protecting it from dirt and stains. This simple cleaning coating significantly reduces the amount of water and energy used in glass cleaning. Since it does not require harsh, harmful chemical cleaners, it is an environmentally friendly option for a wide range of applications, including mirrors, shower glass, windows, and windshields, for both residential and commercial use.

• Flaw detection testing

Polymer coatings are widely used in various industrial fields such as semiconductors, solar energy, optics, and biomedicine to enhance the mechanical properties, abrasion resistance, optical properties, and chemical properties of various substrates. The inherent quality of the coating and the compatibility at the interface of the coating/substrate system determine the durability and lifespan of the polymer coating. Scratch tests and micro-scratch tests have developed into one of the most widely applied methods for evaluating the cohesive strength and adhesive strength of coatings. The critical load at which a specific type of coating failure occurs as the applied load gradually increases is widely recognized as a reliable means to determine and compare the adhesive and cohesive properties of the coating. The most commonly used indenter in scratch tests is a conical Rockwell diamond indenter. However, when conducting scratch tests on soft polymer coatings deposited on brittle substrates like silicon wafers, the conical indenter tends to form grooves that scrape through the coating rather than causing cracks or delamination.

• Flaw detection testing

Coatings are widely used in various industrial fields for purposes such as protecting underlying layers, manufacturing electronic devices, and enhancing the surface properties of materials. Due to their diverse applications, coatings are extensively researched, but understanding their mechanical properties can sometimes be challenging. Coating failure can occur at the micro/nanometer level due to interactions between the surface and the atmosphere, cohesive failure, or poor adhesion at the interface with the substrate. One method for consistently testing coating failure is the scratch test. By gradually increasing the load, it becomes possible to quantitatively compare cohesive failure of the coating (e.g., cracking) and adhesive failure (e.g., peeling).

• Flaw detection testing

Polycarbonate lenses are widely used in many optical applications. Their advantages, such as high impact resistance, lightweight, and low cost during mass production, make them more practical than traditional glass for various uses. Among these applications, there are standards that require safety (e.g., safety glasses), complexity (e.g., Fresnel lenses), and durability (e.g., traffic signal lenses), which can be difficult to meet without using plastic. The ability to meet many requirements at a low cost while maintaining sufficient optical properties distinguishes plastic lenses in this field. However, polycarbonate lenses also have limitations. The main concern for consumers is their susceptibility to scratches. To compensate for this, additional processing is done to apply scratch-resistant coatings. Nanobear utilizes our three measurement devices (profilometer, tribometer, indenter) to verify the important characteristics of polycarbonate lenses.

• Flaw detection testing
• Optical microscope
• Other inspection equipment and devices

For specific areas of welding, visual inspection is usually conducted; however, there may be cases where extremely precise investigation is essential. The specific areas subject to detailed analysis include surface cracks, porosity, and un-welded craters, regardless of subsequent inspection procedures. Welding characteristics such as dimensions, shape, volume, roughness, and size are all necessary for evaluation. Moreover, these parameters are measurable.

• Optical microscope

Understanding and quantifying the surface of samples is extremely important in many application areas, including quality control and research. To study surfaces, it is common to scan and image samples using a profilometer. A major challenge with conventional profilometry devices is their inability to accommodate non-standard samples. The difficulty in measuring non-standard samples may arise from factors such as sample size, shape, the impossibility of sample movement, or other inconvenient sample preparation. The JR series, a portable 3D non-contact profilometer from Nanovia, can resolve most of these issues due to its ability to scan sample surfaces from various angles and its portability.

• Optical microscope