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  3. 日建塗装工業
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日建塗装工業

EstablishmentMay 9, 1947
capital10000Ten thousand
number of employees90
addressTokyo/Arakawa-ku/Arakawa 7-18-2
phone03-3801-2165
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last updated:Sep 15, 2026
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PFASフリーに対応したコーティング PFASフリーに対応したコーティング
機能:非粘着・離型 機能:非粘着・離型
機能:撥水性・撥油性 機能:撥水性・撥油性
機能:耐薬品性・耐食性 機能:耐薬品性・耐食性
機能:摺動性・耐摩耗性・すべり性 機能:摺動性・耐摩耗性・すべり性
機能:耐熱性 機能:耐熱性
機能:絶縁性 機能:絶縁性
機能:帯電防止 機能:帯電防止
業界:食品・飲料 業界:食品・飲料
業界:半導体・電子部品 業界:半導体・電子部品
業界:自動車・輸送機器 業界:自動車・輸送機器
業界:化学工業 業界:化学工業
プラスチック・ゴム分野で選ばれるコーティング プラスチック・ゴム分野で選ばれるコーティング
一般工業・産業機械分野で選ばれるコーティング 一般工業・産業機械分野で選ばれるコーティング
業界:医療・医薬 業界:医療・医薬
コーティング適用例・用途提案 コーティング適用例・用途提案
会社紹介・総合情報 会社紹介・総合情報
一般工業・産業機械分野で選ばれるコーティング

一般工業・産業機械分野で選ばれるコーティング

本カテゴリでは、一般産業機械や各種製造設備向けの機能性コーティングに関する製品・技術情報を掲載しています。搬送設備、包装機械、組立装置、検査装置など、多様な用途に対応する表面処理技術をご紹介します。 ふっ素樹脂コーティング(PTFE・PFA・ETFE)をはじめとするコーティングは、非粘着性・離型性による付着防止、低摩擦による搬送性向上、耐摩耗性による部品寿命延長など、幅広い機能を付与します。 フィルムや製品の搬送、ガイド部品、ロール、シュート、ホッパーなどに適用することで、付着トラブルの低減や安定稼働、清掃性向上に貢献します。用途や使用環境に応じて最適なコーティング仕様の選定が可能で、さまざまな産業分野における設備改善に寄与します。

How to avoid mistakes in selecting fluoropolymer coatings

Avoid troubles with optimal design that fits the purpose and conditions.

In selecting fluoropolymer coatings, it is not uncommon to choose based solely on experience, such as "for now, PTFE," which can lead to cases of insufficient performance or increased costs due to excessive quality. For example, selecting PTFE for a chemical-resistant environment may leave a risk of permeation through pinholes, while conversely, choosing an excessively high-performance PFA can result in excessive costs. Additionally, in wear environments, high-strength materials like ETFE may be more suitable. What is important is not only the characteristics of the material itself but also a comprehensive judgment that includes the usage environment, load conditions, and film thickness design. Our company conducts optimal designs tailored to site conditions, balancing trouble prevention and longevity. If you are struggling with coating selection, please feel free to contact us for technical consultation and prototype verification.

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We accept inquiries about fluoropolymer coatings!

Comprehensive support from material selection to specification design.

Fluororesin coatings have significant differences in characteristics depending on the type, and selecting the optimal one requires specialized knowledge. For challenges such as "I don't know which material to choose," "I want to extend the lifespan of the current coating," and "I want to reassess the balance between cost and performance," our company offers optimal specifications from various coatings, including PTFE, PFA, FEP, and ETFE. We provide total design that goes beyond mere material selection, encompassing surface treatment, film composition, and durability. We are also flexible in responding to prototype development and evaluation verification, allowing us to optimize while alleviating concerns before implementation. For specific inquiries or prototype verification tailored to your applications and conditions, please feel free to contact us.

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PFAS regulation compliance! Fluorine alternative technology PEEK coating

Balancing regulatory compliance and performance maintenance. A new alternative to fluororesins.

In recent years, the strengthening of regulations on PFAS (per- and polyfluoroalkyl substances) has increased interest in alternative technologies to fluoropolymer coatings. Traditionally, fluoropolymers have been widely adopted due to their excellent properties such as non-stickiness, chemical resistance, and heat resistance. However, moving forward, ensuring compliance with regulations while maintaining performance and cost balance has become an important challenge. In this context, PEEK (polyether ether ketone), a super engineering plastic, is gaining attention as PEEKCOAT. PEEK maintains stable mechanical properties even in high-temperature environments and exhibits excellent wear resistance and chemical resistance, contributing to the longevity of equipment through an approach different from that of fluoropolymers. Particularly in components where wear and contact are repeated, durability often becomes more important than non-stickiness, making PEEK coatings a viable option for such applications. Our company offers optimal PEEK coating specifications tailored to the application and usage environment. If you are considering compliance with PFAS regulations or reviewing existing coatings, please feel free to contact us for technical consultations and prototype testing.

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Expansion of PEEK coating applications! It is being utilized in various industries!

Capable of handling a wide range from semiconductors to food and chemicals.

PEEK coating is being utilized in various industrial fields, leveraging its excellent heat resistance, wear resistance, and chemical resistance. Adoption is increasing not only from the perspective of compliance with PFAS regulations but also for the purpose of extending equipment lifespan and ensuring stable operation. In the semiconductor field, it can be applied to equipment parts that benefit from chemical resistance and low outgassing. In the food industry, it serves effectively as surface protection against high-temperature and chemical cleaning. In the chemical industry, it contributes to the protection of materials in corrosive environments and reduces maintenance. Additionally, in sliding and conveying components, the wear resistance is expected to extend lifespan, leading to improved reliability of the entire equipment. Our company offers support from the design of optimal specifications tailored to application and environmental conditions to prototyping and mass production. It’s perfectly fine if you’re at a stage where you don’t know which material to choose. Please feel free to contact us, including for technical consultations and prototype verification.

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Coating for hot rivet resin adhesion and thread pulling prevention.

Prevent appearance defects with a tendency towards separation. Achieve stable riveting quality.

In the thermal riveting process, the behavior of the molten resin significantly affects quality, as heated jigs are used to deform and fix resin parts. A common issue in many workplaces is the adhesion of resin to the riveting jig and appearance defects caused by stringing. When resin adheres to the jig surface, stringing or further adhesion occurs during the next shot, leading to a decline in the appearance quality of the riveted area. Additionally, depending on the state of resin adhesion, variations in bonding strength may arise, potentially resulting in decreased product reliability and worsened yield. An effective solution to these challenges is the application of surface treatments with excellent release properties. Our "Thermo Pro Release" demonstrates stable non-stick properties even in high-temperature environments, suppressing the adhesion of molten resin. This contributes to the reduction of stringing and appearance defects, ensuring stable riveting quality. It can also be applied to existing equipment, making it a feature that promises immediate effectiveness in process improvement. If you are facing issues with quality stability or defect reduction in the thermal riveting process, please feel free to contact us for technical consultation and prototype verification.

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High durability coating to extend the lifespan of hot riveting jigs.

Significantly reduced exchange frequency. Coating that is less likely to peel even at high temperatures.

In the heat staking process, the durability of the coating significantly impacts equipment operation due to the repeated use of fixtures at high temperatures. With conventional non-stick coatings, it is not uncommon for wear and peeling of the coating to progress with increased usage, leading to a rise in replacement frequency due to performance degradation. Thermo Pro Release is a highly durable fluoropolymer coating designed for use in high-temperature environments. Its excellent film adhesion makes it resistant to peeling even when subjected to repeated thermal stress and contact, maintaining its non-stick properties over an extended period. As a result, it can significantly reduce the frequency of fixture replacements, contributing to decreased line downtime and reduced maintenance labor. The ability to improve production efficiency while reducing costs is a major advantage of its implementation. It is also possible to consider optimal specifications based on usage conditions and resin types. If you have concerns about durability, please feel free to consult us, including for technical advice and prototype verification.

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Heat riveting process extends lifespan by 10 times! Improvement case for adhesion prevention.

From 2000 to 20000 shots. Achievements in achieving stable operation.

The selection of coatings in the hot riveting process directly impacts not only quality but also production efficiency. In one case, a customer faced issues with resin adhesion to the riveting jig and insufficient durability of the coating during the lens component fixing process. Previously, a non-stick coating was applied, but its performance deteriorated after about 2,000 shots, necessitating frequent jig replacements. This led to problems such as line stoppages and increased maintenance burdens. We proposed a high-durability type called "Thermo Pro Release." This coating maintains non-stick properties for an extended period due to its film that is difficult to peel off even in high-temperature environments. As a result, durability improved to approximately 20,000 shots, achieving about ten times the lifespan compared to the previous solution. Resin adhesion and thread pulling were also significantly improved, successfully balancing quality stability and increased production efficiency. Similar challenges occur in many workplaces. We are available for technical consultations and prototype testing, including possibilities for process improvements, so please feel free to contact us.

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PFAS regulation compliance! Ceramic-based non-stick coating for food applications.

A new PFAS-free alternative to fluoropolymer resins.

In recent years, due to the strengthening of PFAS (per- and polyfluoroalkyl substances) regulations, the food processing industry has been exploring alternatives to fluoropolymer coatings. Fluoropolymers, known for their excellent non-stick and heat-resistant properties, have been used for many years, but concerns about future regulatory risks and environmental considerations have increased interest in new surface treatment technologies. Against this backdrop, ceramic-based coatings that do not contain PFAS are gaining attention. This coating, based on inorganic materials, is expected to be a next-generation surface treatment that aims to balance environmental impact reduction with functionality. Our "Biceram" is a coating that is PFAS-free yet offers high non-stick properties and durability, making it suitable for food applications. It demonstrates stable performance even in firing environments, providing a practical alternative to traditional fluoropolymer coatings. If you are considering compliance with PFAS regulations or a review of coatings, we can propose optimal specifications tailored to your applications and conditions. We also welcome technical consultations and prototype verifications, so please feel free to contact us.

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Non-stick coating to improve the release failure of baked goods.

Improved yield with dough adhesion and burn prevention.

In the manufacturing process of baked goods, the adhesion of dough to molds and baking sheets is a critical issue directly linked to quality and productivity. When release failures occur, it leads to appearance defects such as chipping and deformation of the products, resulting in decreased yield and increased waste loss. Moreover, under harsh usage conditions such as high-temperature baking and repeated cleaning, the deterioration of coating performance exacerbates adhesion problems. Against this backdrop, there is a demand for surface treatments that achieve stable non-stick properties and durability. Biceram, with its high non-stick properties unique to ceramics, suppresses dough adhesion and burning. It maintains stable release properties even after baking, contributing to quality stabilization and improved production efficiency. We can also accommodate specification considerations and prototype responses tailored to on-site challenges. If you are facing issues with release failures or adhesion problems, please feel free to contact us.

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Thick film PEEK coating resistant to chemical environments.

Thick-film PEEK coating that demonstrates stable performance in pharmaceutical and corrosive environments.

In components used in chemical environments, the reduction of lifespan due to corrosion and degradation is a challenge. PEEK is a resin with excellent chemical resistance, but conventional coatings have thin film thicknesses, which poses challenges for long-term protective performance. Our PEEKCOAT forms a stable protective layer even in chemical environments due to a thick film of up to 3000µm. It is easier to maintain performance in corrosive atmospheres and under chemical contact conditions, contributing to the longevity of equipment. It is also possible to achieve a balance with wear resistance, making it a suitable surface treatment for harsh environments. We also accommodate the consideration of individual specifications and prototype evaluations. For technical consultations and prototype verifications, please feel free to contact us.

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Cost reduction through anti-static coating on packaging machine guide components.

Cost reduction through changes in the coating of guide components in the feeding mechanism of the packaging machine.

In the process of sliding films and similar materials (feeding mechanism), the guide part of the feeding mechanism is coated with fluororesin to enhance slip properties and prevent adhesion. However, during transport, the workpiece (such as film) may stick to the guide, temporarily halting the line. This is caused by static electricity generated from friction between the resins, which causes the workpiece to adhere to parts like the guide and stop sliding. When this happens, the production line stops, necessitating recovery work. If this occurs frequently, it can lead to increased time and costs. Standard fluororesin tends to accumulate static electricity, but our static-dissipative fluororesin coating (Pass-e Coat) can release generated static electricity, thereby preventing workpiece adhesion due to static electricity. If you are experiencing issues with line stoppages caused by workpiece adhesion due to static electricity, please feel free to consult us.

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To prevent the decline in productivity of the plastic pallet thermal welding process.

To prevent a decrease in productivity due to the adhesion of PP resin during the thermal welding process of plastic pallets.

Heat sealing (heat plate sealing) is a joining method where the parts of plastic components that need to be bonded are brought into contact with a high-temperature metal plate (heat plate) to temporarily melt the plastic surface, and then pressed together at the melted areas to integrate them. Some plastic pallets made of PP resin (polypropylene resin) are manufactured by integrating the upper and lower parts through heat sealing. The heat plates used in the heat sealing process of these plastic pallets are coated with fluororesin to utilize its property of being "non-stick," which helps prevent melted PP resin from adhering to the surface of the heat plate. However, over time, the fluororesin coating on the heat plate can become scratched or peel off, causing the resin to gradually start sticking. When resin adheres to the surface of the heat plate, the following problems can occur: - The resin is stretched from the adhered areas, compromising the appearance of the product. - Burnt resin that has stuck can mix into the joint area, leading to a decrease in the strength of the joint. - The need to replace the heat plate temporarily halts the production line, resulting in decreased productivity.

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Fluororesin PTFE coating | Improved non-stick and release properties

Achieving a non-stick surface. Significantly improving release properties and productivity with the ultra-low friction characteristics of PTFE.

PTFE (polytetrafluoroethylene) is a fluoropolymer with extremely low surface energy and excellent slip properties, widely utilized as a non-stick coating that takes advantage of its "non-adhesive" characteristics. It is effective in improving issues such as adhesion, sticking, and clogging in food processing machinery, resin molding processes, and conveying equipment. Notably, it maintains stable release properties even with highly adhesive materials or in high-temperature environments, contributing to increased productivity and reduced defect rates. Our company offers PTFE coatings that optimize film thickness and substrate treatment according to application and usage environment, achieving both durability and non-adhesiveness. We can also accommodate custom specifications tailored to on-site challenges.

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Low friction with PTFE coating | Improvement of transport and sliding components

Reduce friction to minimize troubles. Achieve stable transport and longer lifespan with the low friction properties of PTFE.

PTFE is a fluoropolymer with one of the top-class low friction coefficients among solid materials, making it very effective in reducing friction in sliding parts and conveying components. By reducing friction resistance, it helps to suppress wear and seizure of parts, contributing to the longevity of equipment and reducing maintenance frequency. Additionally, it has an anti-adhesion effect, allowing for stable conveying even in processes that handle powders and sticky materials. Our company designs optimal PTFE coating specifications according to usage conditions and counterpart materials, providing surface modifications that balance practicality and durability.

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Prevention of static electricity adhesion | Anti-static fluororesin coating

Prevents film adhesion and line stoppage. Achieves stable transport with anti-static fluororesin.

In packaging machines and conveyor equipment, issues may arise where workpieces such as films adhere to guide components, leading to line stoppages. The primary cause of this is static electricity generated by friction between resins. Charged workpieces can stick to the guide parts, causing poor sliding, wandering, and unstable transport. An effective solution to these challenges is our anti-static fluororesin coating, "Pass-e Coat." While typical fluororesin coatings tend to easily accumulate static electricity, Pass-e Coat is designed to dissipate static, thereby reducing adhesion caused by charging. By combining non-stick and slip properties with anti-static functionality, it contributes to stable transport and a reduction in the risk of line stoppages.

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Countermeasures for line stoppage | Cost reduction with anti-static fluororesin coating

Reduce recovery work. Mitigate transport troubles caused by static electricity and improve production efficiency.

In packaging machines and conveyor lines, line stoppages caused by film adhesion significantly reduce production efficiency. The adhesion of workpieces due to static electricity occurs frequently, and the accumulation of recovery work often leads to substantial cost increases. Pass-e Coat is a fluororesin coating with an anti-static function that addresses these issues. By dissipating static electricity, it prevents workpiece adhesion and stabilizes transportation. It serves as an effective countermeasure against static electricity-related troubles that conventional fluororesins could not adequately address. This solution simultaneously improves equipment operating rates and reduces total costs.

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Film transport adhesion prevention | Anti-static fluorine coating

The film does not stick. Achieves a stable feeding mechanism with anti-static and low friction.

In the transport process of films and sheets, adhesion to guide parts due to static electricity is a major cause of transport failures. Especially in processes where there is a lot of contact and friction between resins, charging is unavoidable, which can lead to slipping issues, misalignment, and line stoppages. Pass-e Coat is a fluororesin coating equipped with static electricity prevention features that suppresses the accumulation of static electricity while exhibiting excellent non-stickiness and slip properties. This prevents films from sticking and clinging, achieving stable transport. It can also be applied to existing guide components, allowing for improvement effects without the need for equipment modifications.

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Improving the yield of label printing: Measures against adhesive troubles.

Prevents adhesive attachment to the label receiving section, eliminating transport defects and positional misalignment. Achieves stable operation and improved yield with 'super' non-stick coating.

In the label printing process, issues such as adhesive attachment to the receiving part leading to transport failures and positional misalignment are significant factors contributing to reduced yield. This is especially true for labels with high adhesive strength, where conventional fluororesin coatings or plating treatments often do not provide sufficient effectiveness, and cases of recurrence after a certain period are not uncommon. An effective solution to these challenges is our "NonStick Coating." Based on silicone release technology, our unique non-stick coating significantly suppresses the adhesion of label adhesives. Furthermore, by reducing the contact area through the fine structure of the surface, it demonstrates excellent release properties even against strongly adhesive materials. This results in direct improvements in stabilizing label transport, reducing cleaning frequency, and lowering the risk of equipment downtime. It is increasingly being adopted in many workplaces as a countermeasure against adhesive troubles in the label printing process.

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Label adhesive adhesion prevention non-stick coating technology

Compatible with high-adhesion labels. It suppresses adhesive attachment that could not be prevented by conventional coatings, achieving stable transport.

One of the most troublesome challenges in the label printing process is "adhesive residue." Particularly with labels that have strong adhesive properties, glue tends to accumulate on the receiving part, leading to transport issues and misalignment. Traditional fluoropolymer coatings may perform well initially, but they tend to lose effectiveness over time. Our NonStick Coating utilizes the excellent release properties of silicone to fundamentally suppress adhesive residue. Additionally, the release components are supplied from within the coating film, maintaining performance over an extended period. This achieves sustained non-stick properties against adhesives. It is an effective solution that supports stable operations in environments struggling with label adhesive residue.

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Reduce cleaning frequency, measures to address label adhesion issues.

Prevents the accumulation of paste and significantly reduces cleaning work. Reduces equipment maintenance burden and improves production efficiency.

The adhesive that adheres to the label receiving part accumulates over time, leading to increased cleaning work and equipment downtime. Routine cleaning tasks not only increase the workload but also result in decreased production efficiency. NonStick Coating forms a surface that makes it difficult for the adhesive to "stick" and "remain," thereby suppressing the accumulation of dirt. As a result, it significantly reduces cleaning frequency and contributes to improved equipment operating rates. This coating is ideal for sites that want to achieve stable production while reducing maintenance burdens.

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Measures against adhesion that cannot be solved even with fluororesin coating.

Surface treatment technology that enhances 'super' non-stick performance, capable of handling high-viscosity substances that are insufficiently addressed by conventional coatings.

Fluoropolymer coatings, widely used as a solution for adhesion problems, may not always be effective against high-adhesion label adhesives. There are also many cases where the adhesive accumulates over time, leading to recurring issues. NonStick Coating utilizes the non-miscibility of silicone to create a surface that is less prone to adhesive attachment. By further optimizing the surface structure, it reduces the contact area and demonstrates non-stick performance that surpasses conventional coatings. It serves as an effective option for challenges that could not be improved with existing measures.

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Technology for Stabilizing Label Conveyance to an Unstoppable Line

Prevent transportation troubles and achieve "non-stop equipment." Contribute to stable operation of the labeling process.

Many of the equipment stoppages in the label printing process are caused by adhesive sticking to the receiving section, leading to transport failures. Even slight adhesion can cause misalignment and blockages, resulting in line stoppages. NonStick Coating fundamentally eliminates the source of trouble by suppressing the adhesion of label adhesive itself. It enhances transport stability and contributes to the realization of a "non-stopping line." It is an effective means for improving equipment reliability in environments that prioritize stable operation.

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Comparison of PEEK Coating and Fluororesin Coating

Optimal selection based on engineering conditions and applications. Ideal for manufacturing sites that prioritize PFAS compliance and wear resistance.

In manufacturing, coating technology is directly linked to quality improvement and maintenance efficiency. Traditionally, fluoropolymer coatings (PTFE, PFA, FEP) have been mainstream, but recent strengthening of PFAS regulations has led to a demand for environmentally friendly alternative technologies. Our PEEK coating offers high wear resistance and heat resistance, and is PFAS-free, complying with environmental regulations. Although its release properties do not match those of fluoropolymers, it excels in load-bearing and durability for sliding parts. Depending on the application, a focus on sliding properties can utilize fluoropolymers, while a focus on durability can use PEEK, and a hybrid design combining both is also possible. By selecting the coating that best fits the process conditions, production efficiency can be maximized.

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PEEK coating with excellent durability and wear resistance.

Optimal for high load and sliding parts. Next-generation coating that balances environmental regulation compliance and long lifespan.

PEEK coating has high hardness and is resistant to wear even in sliding parts and high-load environments, allowing for a longer lifespan. The continuous use temperature is approximately 260°C, and it also has high chemical resistance, withstanding acids, alkalis, and organic solvents. In processes where wear resistance is a challenge for conventional fluoropolymer coatings, PEEK demonstrates stable performance. Being PFAS-free, it complies with environmental regulations and helps avoid future regulatory risks. It is an optimal choice for process improvements under high loads and harsh conditions.

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PEEK Coating Introduction Consideration Guide

Optimal selection based on engineering conditions achieves both high durability and environmental compatibility. Prototyping and technical consultations are also available.

PEEK coating is not only an alternative to fluoropolymer but also a next-generation surface treatment that combines wear resistance, heat resistance, and chemical resistance. By organizing the required characteristics of the process, such as emphasis on release properties, load-bearing and high-temperature environments, and compliance with environmental regulations, optimal coating selection is possible. We offer specification proposals and prototype verification tailored to your applications. Please feel free to consult us regarding the applicability in your own processes and considerations for PFAS measures.

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Extend the maintenance cycle! High-durability PEEK coating with fluorine content.

For those troubled by frequent repainting. Address wear issues in sliding parts with "PEEKCOAT G," which combines the smoothness of fluorine and the longevity of PEEK.

The commonly used fluororesin coating for equipment parts and transport jigs has excellent sliding properties; however, due to the softness of the coating film, it faces the cost and labor challenge of "wearing out quickly and requiring frequent reapplication (repainting)." The line stoppages and management of spare parts associated with repainting can become factors that pressure factory productivity. ■ High Durability and Sliding Coating PEEKCOAT G Grade By uniformly compounding fluororesin (solid lubricant) within the framework of the super engineering plastic "PEEK resin," which excels in wear resistance and heat resistance, this structure prevents the coating from easily wearing away even in harsh environments with high loads and continuous high-speed sliding, unlike pure fluororesin. While the toughness of PEEK significantly extends the lifespan of the coating, the properties of fluorine continue to provide smooth sliding performance. "This current fluororesin coating has a short lifespan, and it's a problem." "I want to enhance durability and extend the maintenance cycle of the equipment." This is the optimal solution for such challenges.

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Dramatically reduce maintenance costs. Operate for one year without maintenance.

【Exchange frequency 1/4 or less】 Fluorine-containing PEEK coating. Extending the lifespan of transport components reduces maintenance labor and spare parts costs.

In a harsh manufacturing line that operates continuously for 24 hours, the frequent replacement of parts due to early wear is a significant factor that heavily burdens the factory's maintenance costs. Maintenance in environments where cleanliness and hygiene management are required particularly increases labor costs and working hours for maintenance personnel, becoming a substantial burden alongside the procurement costs of spare parts. ■ Fluororesin-Composite PEEK Coating Our fluororesin-composite PEEK coating, "PEEKCOAT G09," is a sliding-specialized coating that directly contributes to reducing maintenance costs. It uniformly disperses fluororesin (solid lubricant) with excellent sliding properties within the robust structure of PEEK resin at an optimal ratio. ■ Balancing Low Friction and Wear Resistance The uniformly dispersed fluororesin components in the coating act to maintain smooth "low friction characteristics" while exhibiting "high wear resistance" at a level incomparable to fluororesin coatings. This significantly extends the replacement cycle of parts. We respond to the requests of maintenance and management departments that want to "reduce the hassle of repeated part replacements" and "advance factory labor-saving and efficiency while keeping long-term running costs down."

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Reduce chocolate stoppages in packaging machines! Multifunctional PEEK coating that prevents static electricity and wear.

【Static Prevention × Low Friction】Eliminates film adhesion and winding issues. Achieves stable operation of automatic packaging machines with excellent static elimination effects and abrasion resistance.

Are you experiencing troubles such as "film sticking due to static electricity" and "frequent chocolate stops caused by wandering or entanglement" in the guide components of automatic packaging machines? ■ Multifunctional PEEK Coating "PEEKCOAT G10" Our PEEK coating "PEEKCOAT G10" is the optimal solution that addresses the challenges of wear, sliding, and static electricity all at once. It is based on PEEK resin, which boasts high mechanical strength, and has been uniquely formulated with fluororesin and conductive materials. ■ Reliable Wear Resistance Supported by PEEK Resin By adopting PEEK resin as the base matrix, we achieve wear resistance that leverages the robust mechanical strength of PEEK. ■ Smooth and Slippery Surface Thanks to the effects of the blended fluororesin, the surface of the PEEK film is endowed with low friction properties similar to those of a fluororesin coating. ■ Antistatic Function By incorporating conductive materials, we effectively discharge static electricity generated during sliding. We fundamentally suppress transport troubles caused by static electricity, alleviating the unexpected burden on on-site workers. This contributes to the creation of an "unstoppable line" in automatic packaging lines.

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The lifespan of guide parts is quadrupled! Wear resistance measures for packaging machines with PEEK coating.

【Durability 3 to 4 times】 Reduces frequent parts replacement due to wear from fluoropolymer coating. With overwhelming wear resistance and slip properties, it lowers maintenance costs.

The guide components of automatic packaging machines experience significant wear due to constant high-speed friction with films and transported items, leading to major challenges such as "short-term component replacement" and "increased maintenance labor and costs associated with replacements." In the case of the customer we consulted with, they had been applying fluororesin coating to the guide components, but the issue arose that conventional fluororesin coatings have soft films that quickly reach the end of their lifespan in harsh environments. ■ Proposal for PEEK Coating "PEEKCOAT G10" Therefore, we proposed PEEKCOAT G10, which has excellent wear resistance and mechanical strength. - A high-durability sliding coating that uniformly combines fluororesin with a tough PEEK resin film. - Unlike pure fluororesin, the film does not easily wear away, maintaining a "smooth and slippery surface" for an extended period even in harsh high-speed sliding environments. ■ Implementation Effect: Compared to conventional specifications, durability is improved by 3 to 4 times. By significantly extending the component replacement cycle, we achieve both a reduction in spare parts costs and a decrease in equipment downtime associated with maintenance (improving operational efficiency), dramatically enhancing overall cost performance.

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Resolving chocolate stoppages on the conveyor line! High-lubrication PEEK coating to prevent tipping.

【Stable Operation】Heavy cardboard slides smoothly! With excellent wear resistance and slip properties, it eliminates snagging and falling issues on dead plates.

In automatic transport lines, including beverage manufacturing plants, the reduction in slip properties of the "dead plate" installed at the joints between conveyors can cause products to snag or topple, leading to serious bottlenecks that result in line stoppages (chocolate stops). This time, we will introduce the resolution of transport troubles using PEEK coating "PEEKCOAT G10." ■ Fusion of the toughness of PEEK resin and the slip properties of fluororesin "PEEKCOAT G10" uniformly combines the excellent lubricity of "fluororesin" within the robust framework of "PEEK resin," which boasts overwhelming toughness. As a result, even in harsh environments where heavy items, such as cardboard containing 2L PET bottles, continuously rub against each other, the film does not wear out and peel off as it does with typical fluororesin coatings. ■ Maintaining lubricity even when worn Even if wear progresses, the fluororesin (lubricating component) uniformly dispersed within the film continues to be exposed, allowing the initial smooth slip properties to be maintained for a long time. This thoroughly eliminates transport delays and damage to workpieces, as well as the associated unexpected downtime, strongly supporting the continuous stable operation and throughput improvement of the entire factory.

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The lifespan of the dead plate is quadrupled! Dramatically reduce repainting costs.

【Durability 3 to 4 times】 PEEK coating that withstands intense friction from heavy objects. Reduces the hassle of frequent part replacements and recoating, significantly cutting maintenance costs!

The dead plate of an automatic transport line is a crucial component for smoothly transferring products. However, due to intense friction from heavy items, the surface treatment tends to wear out quickly, leading to significant hassle and costs each time it is necessary to "stop the line, retrieve the parts, and perform repainting (recoating)." ■ PEEK Coating Sliding Grade "PEEKCOAT G10" Our sliding-specialized coating "PEEKCOAT G10" is a highly durable solution that directly contributes to dramatically reducing maintenance costs and preservation labor. ■ Technical Features The exceptional mechanical strength of the underlying super engineering plastic "PEEK resin" exhibits high physical resistance to continuous rubbing from heavy items (such as cardboard boxes containing 2L PET bottles). Since the coating itself is difficult to wear away, it greatly exceeds the limitations of conventional fluoropolymer coatings, achieving an astonishing long life that is 3 to 4 times greater. ■ Implementation Effects By significantly extending the frequency of part replacements and maintenance cycles, the total running costs—including management expenses for spare parts, outsourcing costs for disassembly and recoating, and labor costs for maintenance personnel—are dramatically reduced. This contributes to improving cost structure and ensuring sustainable profits for the factory.

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Cleaning time for round blades reduced from 50 minutes to 1 minute! Non-stick coating for cutting tools.

"Dramatically reduce maintenance labor" with a "super-thin film" non-stick coating that does not compromise sharpness. Prevents adhesive bonding and halves the downtime for cleaning and blade replacement!

In the cutting process of laminated boards such as resin sheets, a major challenge is the "adhesion of adhesive to the circular blade and the cleaning work." Due to continuous cutting, the highly adhesive adhesive between the sheets accumulates on the blade edge, necessitating manual cleaning that takes about 50 minutes and requires solvents each time. Additionally, line stoppages due to blade changes have been a major cause of reduced equipment operating rates. The solution to this problem is the ultra-thin, non-stick coating "NonStick STC," which does not compromise the sharp shape of the blades. **Main Achievements from Implementation** - Cleaning time reduced from "50 minutes" to "1 minute." Stuck adhesive can now be easily removed, significantly reducing maintenance burdens. - Operating period extended by more than twice. The replacement cycle, which was traditionally 500-600 cuts, has improved to over 1,000 cuts, halving the frequency of replacements. - Minimization of line stoppage time. By reducing the hassle of changing and cleaning the circular blades, it contributes to improved equipment operating rates. This surface treatment technology simultaneously reduces the burden on operators and enhances overall factory productivity.

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Prevents adhesive transfer and blade sharpness deterioration! Thin film coating for cutting tools.

"Maintaining sharpness while achieving non-stick properties" Keep the sharpness of the blade edge with a film thickness of less than 1µm! Prevents adhesion of sticky substances to products and appearance defects, significantly improving yield.

In the cutting process of composite materials (laminated boards) made by overlapping resin sheets or films with adhesives, adhesive adhesion to the blade tip directly impacts product quality. When highly adhesive glue components adhere and accumulate on the blade tip, not only does the cutting performance significantly decline, but the accumulated adhesive also transfers and adheres to the product's cut surface, causing appearance defects and dimensional defects that worsen yield. Conventional fluororesin coatings are too thick, at several tens of micrometers, causing the blade tip to round off and reducing cutting precision, making them unsuitable for use. Our "NonStick STC" is a "super-thin film" non-stick coating with a thickness of less than 1 micrometer. 【Quality Improvements Achieved by This Product】 ■ Maintenance of Sharp Cutting Performance Due to its ultra-thin film, it does not alter the blade tip shape, maintaining sharp cutting performance. ■ Prevention of Adhesive Transfer and Adhesion With release properties surpassing fluororesins, it physically repels even highly adhesive materials. ■ Dramatic Improvement in Yield Significantly reduces defect rates caused by adhesive transfer on cut surfaces. It contributes to the stability of cutting quality and the reduction of defect rates.

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Thickness less than 1µm! "Ultra-thin film" non-stick coating for precision blades and molds.

Solving the challenges of fluoropolymer: For precision parts that do not allow changes in film thickness or dimensional deviations. Preventing adhesion and sticking issues with powerful adhesives through overwhelming non-stick properties!

"I want to prevent the adhesion of sticky substances, but the thickness of the fluororesin coating is too thick (several tens of µm) to achieve dimensional accuracy." "The clearance is narrow, and it gets caught when applied." Do you have similar challenges in precision machining and tool design? Our "NonStick STC" is an "ultra" thin film, non-stick coating technology that solves the concerns of such designers and engineers. With a film thickness of less than 1µm, it can be applied without significantly compromising the cutting edge angle of tools or the strict dimensional tolerances of precision parts. Furthermore, it possesses a lower surface energy and non-stick performance that surpasses fluororesin, physically blocking the adhesion of strongly adhesive adhesives, glues, and adhesive tapes. 【Main Advantages】 ■ High Dimensional Accuracy Ideal for precision molds and tools with tight clearances. ■ Strong Adhesion Prevention Smoothly releases even strongly adhesive resins like epoxy and polyester. ■ Durability of Performance Fundamentally suppresses adhesion and maintains initial non-stick performance for an extended period. We support precision manufacturing environments as an alternative technology to fluororesin.

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