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We design and manufacture welding jigs, various specialized machines, on-site improvement proposals, and all kinds of items.
We specialize in the design and manufacturing of dedicated industrial machinery, large press components, and welding jigs. We excel in processing and assembly of small quantities of various parts, as well as the design and production of a wide variety of jigs, utilizing CAD/CAM systems to design and manufacture everything.
Mitaka Seihan Co., Ltd.
Exhibition of various jigs for the aerospace field.
It can be used for conveyor line turntables and large jigs.
● Strong against eccentric loads and can also handle heavy loads ● Rotational accuracy is within 1.5mm for shaft runout and 2.0mm for surface runout ● Easy to assemble. Both the upper and lower frames can be processed with drilled holes and tapped holes. ● Friction resistance is less than 1.5% of the maximum load (this range does not apply when the load is too light.) ● Slim frame with a height of 50mm
"Matrix X-Support XL" is a new three-dimensional universal curved surface support fixture born in Germany.
The flexible pins fit securely to any workpiece with complex shapes or curved surfaces, eliminating the need to create fixtures for each workpiece. Additionally, simply pressing the workpiece against the pins allows for easy and reliable setup, ensuring there is no difference between newcomers and experienced workers, and preparation for measurement is completed in no time. This significantly reduces total preparation time, making it possible to greatly shorten product delivery times to end users. Furthermore, operational efficiency can increase by 50-100%, potentially delaying the need to purchase additional three-dimensional measuring instruments. 【Features】 - Easily and quickly sets up workpieces with complex shapes or curved surfaces. - Even for workpieces with cast surface shapes, setup is simple and stable with just a release and lock. - Particularly effective for full inspections and similar tasks. - Has a proven track record as a flexible fixture for assembly work. - There are also three-dimensional support curved universal fixtures for X-ray inspection. - For applications where you want to avoid scratching the workpiece, there are plenty of options such as plastic pins. *For more details, please refer to the PDF document or feel free to contact us.
For those struggling with fixing irregularly shaped workpieces in trial production, processing, and production lines! We securely fix the workpieces with high load capacity.
High Load Capacity 3D Curved Surface Universal Clamp Fixture for Processing and Production Lines 'X-Clamp Series' For those struggling to secure irregularly shaped workpieces in prototyping, processing, and production lines! It firmly holds the workpiece with high load capacity. In production lines, prototyping, and assembly lines, specialized molds or fixtures are necessary for securing irregular shapes, which takes time to prepare, and long-term storage of fixtures can also be challenging. The 'X-CLAMP' is a high load capacity 3D curved surface universal clamp fixture that can be attached to machine vises and solves all these problems at once. Each pin is pushed up by an independent spring, allowing it to conform to the shape of irregular workpieces, clamping them securely from both sides like a vise. It can tighten with a maximum of 7 to 12 KNm (approximately 500 to 1200 Kgf), making it suitable for machining processes such as drilling, milling, and deburring. For those who prefer automatic clamping fixtures, the air-lock type high torque 'FELX-CLAMP' is also available. *For more details, please refer to the catalog download below.
Support for automotive painting masking work.
In the automotive industry, there is a demand for quality improvement in the painting process. In particular, masking work to prevent paint unevenness and adhesion is a crucial step that affects the beauty of the finish. If the precision of the masking is low, painting defects may occur, leading to the need for touch-ups or re-painting. IWATA's painting jigs contribute to the efficiency of masking work and quality improvement. 【Usage Scenarios】 - Painting of automotive parts - Masking during body painting - Selection of painting jigs 【Benefits of Implementation】 - Improvement in painting quality - Reduction in work time - Cost savings
Streamlining the powder coating process! Achieving shorter delivery times with same-day shipping.
In the automotive manufacturing industry, improving the efficiency of the painting process is a critical issue for enhancing productivity. In particular, selecting the right hanging jigs for the workpieces is essential for reducing lead times while maintaining painting quality. Issues related to requests to processing contractors and deadlines can lead to decreased production efficiency. The hanging jigs from Iwata Seisakusho can be shipped on the same day simply by selecting from the catalog. This helps prevent delays in the painting process and improves productivity. 【Usage Scenarios】 - Painting process for automotive parts - Streamlining the painting line - Reducing lead times 【Effects of Implementation】 - Shortening lead times in the painting process - Improving inventory management efficiency - Stabilizing painting quality
A wide range of products to support hygiene management in food factories!
In the food industry, thorough hygiene management is required to prevent foreign matter contamination and pollution in factories. In particular, the parts and tools used on the production line must have good cleanability and durability. The use of inappropriate parts can increase the risk of product quality deterioration and food poisoning. Our "IWATA Product Introduction Book" features many products that are useful for hygiene management in food factories. 【Usage Scenarios】 - Selection of parts for food production lines - Maintenance of machinery and equipment - Improvement of the work environment 【Effects of Implementation】 - Reduction of foreign matter contamination risks - Improved cleanability - Enhanced product quality
This is an optimal DIP tank transport carrier processed using CDM, an ultra-high heat-resistant material, suitable for substrate transport fixtures and soldering fixtures.
Various specifications are available, including micro-machining specifications, parts, specifications with substrate holding functions, bridge killer specifications, adjustable carrier specifications, and specifications with angle adjustment functions.
No wiring hassle! It's a fixture that can be measured immediately.
- I want to eliminate the time spent on wiring changes. - I want to measure the newly developed batteries immediately. - I want to measure under reproducible conditions. We have measurement jigs that can solve all these issues. - A jig that can accommodate changes in battery size would be good. - A jig that can accommodate changes in current values would be good. - A jig that can be used in high-temperature environments is necessary. Please feel free to contact us with any requests. For more details, please inquire through our website. ● Sankei Engineering Website ● http://www.sankei-engineering.com/
No wiring hassle! It's a fixture that can be measured immediately.
○ I want to eliminate the time spent on wiring changes. ○ I want to measure the newly developed batteries immediately. ○ I want to measure under reproducible conditions. We have measurement jigs that can solve all of these issues. ○ A jig that can accommodate changes in battery size would be good. ○ A jig that can accommodate changes in current values would be good. ○ A jig that can be used in high-temperature environments is necessary. Please feel free to contact us with any requests like these. For more details, please contact us through our website. ● Sankei Engineering Website ● http://www.sankei-engineering.com/
![Automobile [Brake Rotor Temperature Measurement] Simple Drip-Proof Wheel Jig](https://image.mono.ipros.com/public/product/image/e0e/2000122723/IPROS5613112035503194036.jpg?w=280&h=280)
Compact and lightweight. Easy to measure strain and temperature around the wheel.
Built-in slip ring SR20M. (Supports up to 36 poles maximum) Simple drip-proof type slip ring fixture for mounting on actual vehicle wheels.
A new challenge with the Sonia Corporation's low-flow ultrasonic spray nozzle!
Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.
Design and manufacturing of fixture jigs/inspection jigs.
By combining a manual press system with a pin board for printed circuit board circuit testing (functional testing), it allows for multiple measurements to be conducted at once, eliminating the need to conduct tests in multiple stages and thereby reducing testing time (efficiently).
Optimal for hydrostatic testing fixtures for high-density PE pipes (ISO)! Easy to attach and detach, and can be reused!
In this document, we will introduce the most suitable fittings for high-density PE pipes (ISO outer diameter products) as water pressure testing fixtures. Since the installation is a mechanical connection, it can be carried out immediately after cutting the pipe without the need for specialized fusion machines, clamps, generators, or other equipment, and is not affected by site conditions such as water locations or weather. Additionally, after being used as a water pressure testing fixture, it can be easily removed from the pipe and reused, making it the optimal fitting for conducting water pressure tests.
Optimal for hydraulic testing fixtures for high-density PE pipes (JIS outer diameter)! Easy to attach and detach, and can be reused!
In this document, we will introduce the most suitable fittings for water pressure testing jigs for high-density PE pipes (JIS outer diameter products). Since the installation is a mechanical connection, it can be performed immediately after cutting the pipe without the need for specialized fusion machines, clamps, generators, or other equipment, and is not affected by site conditions such as water location or weather. Additionally, after being used as a water pressure testing jig, it can be easily removed from the pipe, allowing for reinstallation, making it the optimal fitting for conducting water pressure tests.
P1210CK-P2220CK Plain Clamp Kit Super Tool
Plain Clamp Kit P1210CK-P2220CK Super Tool - It is useful in various situations as a mounting fixture for workpieces. - Height adjustment can be finely tuned with the screw support. - It is compatible with six types of clamping parts.
![Fixture for Cylinder Block [Hydraulic Fixture]](https://image.mono.ipros.com/public/product/image/701/2000185001/IPROS10892810887293885539.png?w=280&h=280)
Automation through automatic transport! Primarily focused on machining the bore holes of engine blocks, it can rotate on a B-axis table and accommodate hole machining from the side!
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. Jigs for cylinder blocks can be automated for unmanned transport. This achieves a reduction in man-hours and an increase in productivity! *For details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF for more information.
Introducing a hydraulic fixture that achieves reduced processing time through composite machining with B-axis rotation!
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for crankshafts feature complex processing through B-axis rotation, achieving reduced processing time and increased productivity! For detailed information on dimensions, materials, and processing accuracy, please contact us or download the PDF to view.
Introducing a hydraulic fixture that shortens processing time through multiple installations! Achieving a reduction in man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for rack housings are characterized by reduced processing time due to multiple installations. This achieves labor reduction and increased productivity! For more details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF for more information.
Introducing hydraulic jigs that achieve process consolidation through composite processing! Realizing a reduction in man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for tractor hydraulic cylinders feature process integration through compound machining, achieving reduced man-hours and increased productivity! For details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF for more information.
Introducing hydraulic jigs that achieve process consolidation through multiple machining operations, realizing a reduction in man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for differential cases are characterized by the ability to consolidate processes through multiple machining operations. This achieves a reduction in man-hours and an increase in productivity! For details on dimensions, materials, machining accuracy, etc., please contact us or download the PDF for more information.
Improving productivity through multi-faceted mounting! Introducing hydraulic jigs that achieve labor reduction.
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for motorcycle cylinders feature multi-surface mounting, achieving reduced processing time and increased productivity! For details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF for more information.
![Fixture for two-wheeled vehicle cast wheels [hydraulic fixture]](https://image.mono.ipros.com/public/product/image/6a5/2000185044/IPROS5821490142110813055.png?w=280&h=280)
Improved work accuracy! A fixture for centering and positioning round workpieces at the center while clamping them in a flat position!
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for cast wheels of two-wheeled vehicles are characterized by improved work accuracy, achieving reduced man-hours and increased productivity! 【Products】 ■ Machining jigs ■ Inspection jigs ■ Various gauges ■ Various dedicated machines ■ Special processing ■ 5-axis control machining jigs *For details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF to view.
Multi-surface machining using B-axis rotation! Introducing a hand-tightening jig that achieves a reduction in man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for cylinder blocks feature multi-surface machining through B-axis rotation, achieving reduced man-hours and increased productivity! For detailed information on dimensions, materials, and machining accuracy, please contact us or download the PDF to view.
![Fixture for large pump casing [manual tightening fixture]](https://image.mono.ipros.com/public/product/image/828/2000185073/IPROS1528542728939038379.png?w=280&h=280)
Reduced setup changes through engineering integration! A single jig accommodates large workpieces in two positions, achieving processing in two stages.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for large pump casings are characterized by reducing setup changes through process consolidation. This achieves a reduction in man-hours and an increase in productivity! 【Product Items】 ■ Machining jigs ■ Inspection jigs ■ Various gauges ■ Various dedicated machines ■ Special processing ■ 5-axis control machining jigs * For details on dimensions, materials, and processing accuracy, please contact us or download the PDF for more information.
Introduction of a hand-tightening jig that achieves a reduction in processing time through multiple installations, resulting in a reduction of man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for knuckles are characterized by their ability to shorten processing time through multiple installations. This achieves labor reduction and increased productivity! For more details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF to view.
Introduction of a hand-tightening jig that achieves a reduction in processing time through multiple installations, resulting in a reduction of man-hours.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for high-pressure pipes are characterized by their ability to shorten processing time through multiple installations. This achieves a reduction in man-hours and an increase in productivity! For more details on dimensions, materials, and processing accuracy, please contact us or download the PDF to view.
Introduction of pneumatic jigs that shorten processing time through multiple attachments and achieve labor reduction.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The jigs for valve bodies are characterized by their ability to shorten processing time through the installation of multiple units. This achieves a reduction in man-hours and an increase in productivity! For more details on dimensions, materials, and machining accuracy, please contact us or download the PDF to view.
![Comprehensive inspection tool for automobile engine cover [for cylinder head cover].](https://image.mono.ipros.com/public/product/image/534/2000185137/IPROS14311238265753836516.png?w=280&h=280)
Set the processed work on the line and confirm inspection with multiple pin gauges, eliminating the need to perform three-dimensional measurements on all processed workpieces.
Toa Seiki Kogyo offers proposals tailored to customer needs, covering everything from the design to the manufacturing of various jigs, including machining jigs and inspection jigs. The comprehensive inspection tool for cylinder head covers features improved accuracy of inline gauges, achieving reduced man-hours and increased productivity! 【Product Line】 ■ Machining jigs ■ Inspection jigs ■ Various gauges ■ Various dedicated machines ■ Special processing ■ 5-axis control machining jigs *For details on dimensions, materials, processing accuracy, etc., please contact us or download the PDF for more information.
