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ゼストロンジャパン

EstablishmentJanuary 2013
capital1000Ten thousand
number of employees9
addressKanagawa/Samukawa-cho, Koza-gun/1-17-16 Ichinomiya
phone0467-53-8658
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last updated:Sep 04, 2025
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ゼストロンジャパン Product Lineup

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Printed circuit board cleaning Printed circuit board cleaning
360°バーチャルツアー 360°バーチャルツアー
Power semiconductor cleaning Power semiconductor cleaning
Package cleaning Package cleaning
Metal mask cleaning Metal mask cleaning
Metal mask cleaning (SMT printer) Metal mask cleaning (SMT printer)
Printing error substrate Printing error substrate
Palette cleaning Palette cleaning
Reflow oven cleaning Reflow oven cleaning
Dispenser nozzle and jig cleaning Dispenser nozzle and jig cleaning
Cleaning Process Management Cleaning Process Management
Cleaning column Cleaning column
Technical data Technical data
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Evaluation of the cleaning of organic residue remaining after sintering.

We conducted a cleaning evaluation using samples created under conditions that are likely to leave residues intentionally!

In the field of power semiconductors for automotive and industrial applications, the adoption of "sintering bonding" as a joining technology that achieves high resistance and high reliability against thermal stress is expanding, replacing solder bonding. Similar to no-clean soldering technology, sintering bonding is fundamentally designed for "no-clean" processes. However, the currently mainstream sintering bonding methods are performed under high temperature and high pressure conditions, which can lead to residues generated and adhered during the bonding process that may affect subsequent processes and long-term reliability. Cleaning is one potential solution to this issue. Although there is a "no-pressure" method for sintering bonding, its applications tend to be limited from the perspective of strength and reproducibility. Additionally, while it is residue-free, it is not "zero residue," so cleaning can also be a viable solution for achieving reliability. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.*

  • Other semiconductors

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What is leakage current? Understanding the causes and countermeasures to eliminate defects in electronic devices.

We will also introduce a case that evaluated the impact of water-soluble flux residues on insulation resistance!

In electronic circuits, the current that flows through unintended paths as envisioned by the designer is called leakage current. This invisible current can significantly impact the reliability, performance, and lifespan of products, making it a critical issue in electronic device development. In today's world, where the miniaturization and densification of semiconductors are accelerating, the sources of leakage current vary widely, stemming from physical limitations within the device or minor issues during the manufacturing process. This article will explain the fundamentals of leakage current, its causes, specific risks at the electronic substrate and assembly levels, countermeasures in the design and manufacturing processes, and methods for addressing it through cleaning and cleanliness evaluation. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Other electronic parts

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Verification of the cleanliness of fine joining solder paste.

Introducing a comprehensive cleanliness evaluation case using FT-IR and SEM-EDS! This highlights the importance of analysis in the cleaning of fine joints.

As electronic devices become more advanced and compact, the importance of fine solder paste in high-reliability fields such as power semiconductors, automotive, and industrial equipment is increasing. However, the growing demand for reduced electrode spacing, fine pitch, and low stand-off mounting has brought to light the risks associated with flux residue after soldering, which previously did not pose a problem, affecting insulation reliability and the quality of subsequent processes. For these reasons, there is an increasing number of situations where a decision must be made regarding whether or not to perform flux cleaning from the perspective of ensuring reliability, making the cleaning of high-performance solder paste and flux a new challenge. In this study, in collaboration with Japan Superior Co., we focused on the "high-reliability solder paste for fine bonding" developed by the company, examining the cleaning characteristics in fine bonding and verifying the usefulness of evaluation through FT-IR and SEM-EDS based on chemical analysis. *For detailed content of the article, please refer to the related link. For more information, feel free to download the PDF or contact us directly.*

  • Other analysis and evaluation services

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Flux residue analysis, defect cause investigation, cleanliness evaluation.

Support for identifying defects and resolving quality issues in the manufacturing site!

Our company conducts residue analysis to examine contaminants such as flux and sinter. We support the identification of defect causes and the resolution of quality issues in the manufacturing process through our expertise in flux cleaning, analysis, and know-how. We also conduct defect cause investigations to isolate the causes of issues such as assembly defects, as well as cleanliness evaluations to check the cleanliness and residue levels on circuit board surfaces. 【Features】 ■ Residue analysis to identify the presence and type of substances adhered to surfaces ■ Defect cause investigations analyzing foreign substances and causes using analytical equipment and expertise ■ Cleanliness evaluations for process management through regular analysis ■ Proposals for countermeasures and improvements in addition to analysis results ■ Cleanliness analysis is also possible for flux cleaning agents and circuit boards from other manufacturers ■ Cleanliness verification methods compliant with ISO 9455-18:2024 *For more details, please download the PDF or feel free to contact us.

  • Contract Analysis

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The impact of cleaning and rinsing conditions on insulation reliability.

Introduction to the comparative evaluation of water-soluble flux and rosin-based flux!

This joint research was conducted as part of ongoing verification based on the research results with Mr. Hiroki in 2025. In this study, we focused on whether similar trends are observed with rosin-based fluxes, evaluating the impact of differences in cleaning and rinsing conditions on insulation reliability and surface condition. Furthermore, we also examined the differences in post-cleaning characteristics based on the type of flux through comparisons with water-soluble fluxes. *For detailed content of the article, please refer to the related link. For more information, please download the PDF or feel free to contact us.*

  • Solder

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Causes and Countermeasures of Ion Migration: Preventing Invisible Defects on the Substrate

What is ion migration? An explanation of invisible defects that threaten the reliability of electronic devices.

Modern electronic devices are highly advanced, and even minor malfunctions can lead to significant incidents. Events that undermine insulation threaten the reliability of products, and one phenomenon that can contribute to this is ion migration, which has been considered a past issue. It has been said that this has been overcome due to the evolution of various insulating materials such as coatings and resists, as well as the advancement of no-clean technologies. However, as the miniaturization and high density of electronic substrates progress rapidly, ensuring insulation has become increasingly difficult, and the risk of ion migration is once again rising. This article will explain why ion migration has become a trend again, exploring its mechanisms, specific countermeasures, and evaluation methods to assess the potential for occurrence. *For more detailed information, please refer to the related links. For further inquiries, feel free to download the PDF or contact us.*

  • others

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Why did 'silent degeneration' occur? - The correlation between insulation properties and resin bonding strength -

Introducing the mechanism of "silent degradation" that leads to the destruction of electronic devices without being noticed!

This document systematically organizes the mechanisms behind the deterioration of insulation properties and the instability of resin bonding strength, and explains advanced insights into surface design and cleaning technologies that are essential for high-reliability devices. It examines the technical background of why the fundamental aspects of "ensuring insulation" and "resin bonding strength," which should have already been technically resolved, have become issues once again. If you wish to learn about the concepts of surface design to prevent silent kill, please take a moment to read this. 【Contents (partial)】 ■ Introduction ■ A New Frontier in Insulation ■ Technical Challenges Due to High-Functionality Materials ■ Objectives and Effects of Resin Sealing *For more details, please download the PDF or feel free to contact us.

  • Other semiconductors
  • Other semiconductor manufacturing equipment
  • Semiconductors and ICs

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Before the resin encapsulation of semiconductors: What surface design enhances insulation and bonding strength?

A detailed explanation of specific approaches to surface treatment that are key to maximizing the quality of semiconductor resin encapsulation!

Semiconductor devices, which function as the brains of various electronic devices ranging from smartphones, automobiles, to home appliances that are essential in our daily lives, are supported by their high reliability. One of the key technologies that ensure this reliability is "resin encapsulation." The process of covering and solidifying semiconductor chips with resin is indispensable for protecting them from external environments and maintaining stable performance over long periods. However, as products require higher reliability, there are increasing cases where simply solidifying with resin is not sufficient. To fully realize the true performance of resin encapsulation, it is extremely important how well the surfaces of the semiconductor chips and substrates to be encapsulated are prepared, which is referred to as "surface design." *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Other semiconductors
  • Other semiconductor manufacturing equipment
  • Semiconductors and ICs

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Analysis Support: Cleanliness Evaluation | Residue Evaluation

Flux residue requires analysis methods according to its type! Zestron’s analysis support.

Flux residues require the selection of analytical methods based on their type. By conducting chemical analysis, it is possible to analyze the causes of defects and improve processes. You can download a document summarizing our analysis service overview for free. If you are struggling with cleaning processes or defect analysis, please take a look.

  • Printed Circuit Board

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Flux cleaner for ultra-high-density mounting VIGON A 301

Achieving high performance with cleaning ability × safety × suitability for multiple processes! VIGON A 301

VIGON A 301 is a weakly alkaline aqueous cleaning agent for circuit boards and electronic components. (MPC) It can particularly remove flux residues from high-reliability, high-temperature solder pastes developed in recent years. It excels in cleaning under low stand-off components and has very good rinsability. It can be used in batch or inline spray cleaning equipment, as well as in immersion systems. Features of VIGON A 301: ■ Supports ultra-high-density mounting and extremely low stand-off ■ Compatible with various cleaning methods ■ Removes metallic salts that remain without a trace ■ No flash point, can be cleaned under low VOC conditions * Complies with the planned new standard values in China (VOC: below 100g/L)

  • Chemicals
  • Printed Circuit Board

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360° Virtual Tour

Overwhelming technical and analytical capabilities of the cleaning agent manufacturer that supports high reliability, providing thorough support from cause analysis to optimization.

We are conducting a "360° Virtual Tour" where you can see the site of our cleaning process development, which brings together our achievements and know-how. We will introduce our Technical Center, which "creates" appropriate cleaning processes, and our Analysis Center, which performs "visualization" down to fine residues. After filling out the form available at the related link, we will send you a limited link for viewing. 【Features】 ■ Technical Center - We offer a wide range of cleaning equipment (spray, ultrasonic, immersion, batch, inline, etc.), and our team of specialized engineers will suggest the appropriate combination of equipment and cleaning solutions through cleaning tests. *For more details, please download the PDF or feel free to contact us.

  • Other cleaning equipment
  • Ultrasonic cleaner

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Explanation of the cleaning of "metal salts" that can cause poor insulation resistance.

We will introduce the mechanisms of occurrence, confirmation and analysis methods, as well as frequently asked questions regarding the cleaning of metal salts!

The miniaturization and high-density integration of electronic devices have progressed, and in recent years, there has been advancement in multifaceted operations utilizing AI for automatic control and complex communications. In this context, the reliability required of electronic devices has become increasingly important. Among these, one of the causes of trouble that was not previously anticipated is "unintended metal salts." The formation of metal salts during the soldering process is an essential reaction for establishing solder joints, but there are cases where "unintended metal salts," which do not contribute to the joint, occur as side reactions. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

  • Cleaning agents

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What is an SDS (Safety Data Sheet)?

Explanation of essential knowledge for evaluating, purchasing, and storing flux cleaning agents!

An SDS (Safety Data Sheet) is a document that contains important information regarding the handling of chemical substances, relevant regulations, disposal and transportation methods, as well as hazards and toxicity. The applicable regulations for flux cleaning agents, whether they have a flash point, precautions for use, the necessity of protective equipment, and disposal methods are detailed over more than 10 pages. In this article, we will explain important points that we particularly want you to pay attention to, as well as frequently asked questions. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Technical and Reference Books

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Basic Knowledge of Flux Cleaning ver.2 [Technical Document]

A must-read for those who want to start flux cleaning! "Why wash? How to choose? How to analyze?" can be understood in this one book!

This document explains the key points for considering "flux cleaning methods," as well as the examination of "cleaning and rinsing processes," "drying processes," and the evaluation (analysis) of residues. It is recommended for those who want to start flux cleaning and for those who wish to gain a comprehensive understanding from cleaning to analysis. 【Contents (partial)】 ■ What is flux cleaning? ■ The purpose of flux cleaning and the fields where cleaning is required ■ Types of flux cleaning agents/methods and selection methods ■ The importance and methods of residue evaluation (analysis), etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Cleaning agents

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Removal of sinter agent residue + tack agent, joint research with Mr. McDermid.

Explaining the cleaning effect of complex organic substances after using the currently popular sintering agent! Joint research with Mr. McDermid.

In recent years, the advancement of electronic devices has led to a demand for advanced bonding technologies that can withstand high heat, large currents, and high voltages. In particular, in power devices, there are increasing cases where conventional solder types do not provide sufficient performance. While high Pb solder and Au/Sn solder can be applied, the use of "sintered bonding" is expanding due to environmental regulations and cost considerations, as it can form a high-density bonding layer. This article examines effective cleaning methods utilizing spray cleaning and ultrasonic cleaning, and introduces the features and application examples of cleaning agents VIGON PE 305N and VIGON PE 216A for power electronics. *For detailed content of the article, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

  • Cleaning agents

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Is a cleaning agent really unnecessary? Cleaning verification of water-soluble flux / Joint research with Hiroki.

Is a cleaning agent really unnecessary? Information on the cleaning verification results of water-soluble flux.

In current electronics assembly in Japan, rosin-based flux is predominantly used for soldering. However, due to the promotion of the SDGs and the increasing interest in reducing environmental impact, there is an active evaluation of water-soluble flux, which is expected to reduce VOC emissions and cleaning burdens. This time, we will present an investigation into the actual cleaning situation of water-soluble flux, which is recognized as easier to clean than rosin-based flux. *For detailed information, please refer to the related links. For more details, you can download the PDF or feel free to contact us.*

  • Cleaning agents

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Verification of Cleanability for Long Edge Resistance [Joint Research with Japan Superior Co., Ltd.]

Introduction to the joint research between Nippon Superia Co., Ltd. and Zestron Japan!

Long-side resistors refer to a type of chip resistor (resistor) on a substrate where the electrodes are arranged along the long side of the component. In recent years, there has been an increase in cases where they are used for high functionality and long-term stability. In this instance, we created a test board using general-purpose rectangular resistors (2012) and long-side resistors (1220), and conducted substrate cleaning using a cleaning agent primarily composed of water (manufactured by Zestron / VIGON PE 304N) and a general-purpose solvent-based cleaning agent primarily composed of organic alkali. For this verification, we received cooperation from Japan Superior, a solder manufacturer, and conducted a detailed analysis comparing the cleanability of both types of resistors. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

  • Printed Circuit Board
  • Other cleaning machines

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SDGs in Electronic Device Cleaners [Free Technical Document Download]

Balancing cleanliness and safety! A must-read for reviewing electronic device cleaning agents.

This document explains the requirements for electronic devices to achieve the SDGs and how cleaning of electronic devices should be approached from the perspective of the SDGs. It is recommended for those who are concerned about wanting to achieve "cleaning that balances low-risk performance and cleaning performance" or wanting to know "the cleaning technologies required for electronic devices." We have included content on "Cleaning of electronic devices and the SDGs" and "The need for low-risk cleaning agents for electronic devices," so please take a moment to read it. 【Contents (partial)】 ■ Introduction ■ Cleaning of electronic devices and the SDGs ■ The need for low-risk cleaning agents for electronic devices ■ Cleaning performance required for electronic device cleaning agents ■ "Chemical analysis" to ensure more reliable cleaning *For more details, please refer to the PDF document or feel free to contact us.

  • Cleaning agents

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What is water-soluble flux? An explanation of water-soluble flux residues and analysis methods.

The role and applications of water-soluble flux! We will explain residues, analytical methods, and cleaning methods.

Water-soluble flux is a flux based on water, using water-soluble polymers such as polyoxyethylene alkyl ether. Currently, rosin-based flux is the mainstream for soldering in electronics assembly in Japan, but due to the increasing environmental awareness such as the SDGs, there is a movement to explore the transition to water-soluble flux, which is expected to reduce VOCs. *For more details, you can view the related links. Please feel free to contact us for more information.

  • Other polymer materials

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Troubles with Flux Cleaning Due to High-Density Component Mounting [Case Study]

Along with a case study on cleaning defects due to high-density implementation, we will also provide guidance on methods for restructuring the cleaning process!

We would like to introduce a case study on the investigation of factors leading to cleaning failures due to flux cleaning troubles caused by the high density of component mounting. With the increase in the density of component mounting, a change in the solder paste used was made, but there have been reports of defects believed to be caused by cleaning issues. Based on the information gathered, we inferred the current situation. We conducted an analysis and evaluation of the hypotheses and proposed both temporary and permanent measures tailored to the customer's circumstances based on the results. [Case Overview] ■ Issues - Cleaning performance of flux in low stand-off areas ■ Conclusion - Stable operation is difficult under the current cleaning conditions ■ Permanent improvement measures and proposals - Review of cleaning agents and cleaning processes suitable for the work shape and flux *For more details, please download the PDF or feel free to contact us.

  • Cleaning agents

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Evaluation of cleanliness after cleaning: Analysis methods for flux residues and residues after sintering bonding.

In the cleaning of electronic devices, various factors are intertwined! An explanation of the importance of cleanliness evaluation.

In recent years, the miniaturization and high density of electronic devices have progressed, and along with this, the evolution of the bonding materials used has also coincided, making contamination more complex. In particular, in fields such as automotive, aerospace, space, and high-capacity communication, there is an increasing number of cases that require high reliability, and concurrently, there is a demand for reliable cleaning from the perspective of quality assurance. Inadequate cleaning can lead to issues such as poor wire bonding, poor adhesion of resin in molding, and the occurrence of migration, which is a well-known fact. However, in recent years, there have been many cases where defects occur in later processes despite passing inspections, and we have seen an increase in inquiries to our company regarding this issue. Why do such cases arise? This time, we will explain the importance of cleanliness evaluation after cleaning. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

  • Cleaning agents

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Cleaning technology required for sintered joint devices [Technical Document]

Introduction to the specific sintering cleaning process! Discussion of the differences from flux cleaning, etc.

This document explains the cleaning techniques required for sintered joining devices. It discusses the background for the need for cleaning in sintered joining devices and the differences from flux cleaning, as well as introducing specific cleaning processes. It also includes information on the selection of cleaning agents and methods, as well as cleanliness analysis after cleaning. We encourage you to read it. 【Contents】 ■ Introduction ■ The formation of contamination and the effects of residues in sintered joining devices ■ Selection of cleaning agents and methods ■ Cleanliness analysis after cleaning ■ Cleaning case studies ■ Conclusion *For more details, please download the PDF or feel free to contact us.

  • Cleaning agents

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Evaluation Methods for Flux Cleaning / Added Value [Seminar Materials]

An explanation of the latest cleanliness analysis methods and the added value of using flux cleaning agents!

This document provides a detailed explanation of evaluation methods and added value in flux cleaning. It introduces "cleanliness analysis in flux cleaning," as well as "substances to be analyzed," "the impact of residual organic matter," and "the pathways and effects of ion contamination." Additionally, it includes an introduction to Zestron and examples of analytical methods. We encourage you to read it. 【Contents (partial)】 ■ Introduction to Zestron ■ Cleanliness analysis in flux cleaning ■ Substances to be analyzed (flux residues) ■ Substances to be analyzed (residues during sintering) ■ Impact of residual organic matter *For more details, please download the PDF or feel free to contact us.

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Three Key Points of Technological Evolution in Electronics Implementation and Cleaning

Trends in flux cleaning due to miniaturization! Introducing technical points in fine bonding products.

Electronics assembly refers to the technology of mounting electronic components onto a substrate. Specifically, it involves the process of joining components such as semiconductors, resistors, and capacitors to a printed circuit board to form an electrical circuit. The sizes of these components tend to become smaller in response to the demands for higher performance and space-saving in products, and accordingly, fine joining technologies are also evolving. This has a significant impact on the cleaning processes as well. We will explain the evolution of joining technologies and cleaning in fine joining. *For detailed content of the article, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Metal mask cleaning agent "ZESTRON SW" *Can be used without vacuum drying.

Due to its wide applicability, it reliably removes cream solder from the back of the metal mask!

"ZESTRON SW" is a solvent-based cleaning agent with a high flash point, developed in collaboration with major SMT printer manufacturers, and can be used without vacuum drying. It excels in the reproducibility of cleaning results and improves the reliability of the printing process as it leaves no residue after drying. Unlike isopropanol (IPA, flash point: 12°C), this product (flash point: 67°C) significantly enhances safety during the operation of metal mask printers. 【Features】 ■ Dries quickly on the metal mask after wiping with a dry non-woven cloth, leaving no residue ■ Leads to good printing stability and a reduction in solder balls ■ Reduces the frequency of cleaning cycles ■ Biodegradable ■ Approved for use in SMT printers by major manufacturers worldwide *For more details, please refer to the PDF document or feel free to contact us.

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Ion Residues on Electronic Substrates and Their Analytical Methods [Free Download]

Examples of the analysis of the cleaning properties of surfactants are also included! We will also introduce ions and flux.

This document explains the analysis of ionic residues on electronic substrates that our company, as a cleaning agent manufacturer, has been working on. It includes explanations about ions and flux, as well as discussions on ion contamination measurement, ion chromatography, and scanning electron microscopy with energy dispersive X-ray spectroscopy. Additionally, it features case studies on the cleaning efficacy of surfactants. We encourage you to download it and read through it. 【Contents】 ■ Introduction ■ What are ionic residues? ■ Analysis of ionic residues remaining on electronic substrates ■ Case study - Cleaning efficacy of surfactants - ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Compliance with regulations and safety measures for cleaning agents! A step-by-step explanation of purchasing, using, and storing.

Introducing regulations related to cleaning agents, taking into account efforts overseas!

In recent years, from the perspective of environmental conservation and human protection, countries have been strengthening regulations regarding the handling of chemical substances, and there is a global trend towards initiatives related to the SDGs (Sustainable Development Goals). In Japan, the Industrial Safety and Health Act will be revised in April 2024, strengthening the handling of chemical substances. To reduce health risks for workers and environmental burdens, some companies are moving to avoid procuring materials that have a significant environmental impact, and cleaning agents are no exception. Taking into account initiatives overseas, we will introduce regulations related to cleaning agents. *For detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

  • Cleaning agents

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No more failures! How to choose a flux cleaner [Materials available]

Attention those struggling with flux cleaning! The key to flux cleaning lies in "selecting the right cleaning agent"!

This document explains how to choose flux cleaning agents. It provides specific examples of key points to consider when selecting a flux cleaning agent and highlights the aspects to focus on. It also includes important considerations for water-based cleaning agents, such as controlling evaporation loss and variations in water content, as well as examples of non-cleaning type flux cleaning cases, so please take a moment to read it. [Contents (partial)] ■ Key points when choosing flux cleaning agents ■ Types of flux cleaning agents ■ Important considerations when examining water-based cleaning agents ■ Examples of non-cleaning type flux cleaning *For more details, please refer to the PDF document or feel free to contact us.

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Cleaning Test [Consistent support from cleaning to cleanliness analysis]

After the test is completed, a technical report detailing recommended processes and other information will be submitted!

We would like to introduce the "Cleaning Test" conducted by Zestron Japan Co., Ltd. From our technical center, you can choose a device that meets your requirements from our inline and batch-type spray, jet, and ultrasonic equipment, and try cleaning workpieces under conditions equivalent to those in a production environment using spray or immersion processes (ultrasonic or jet). Our engineers will propose suitable cleaning equipment, and while conducting the cleaning test, we will analyze the cleanliness at our analysis center. 【Test Flow (Partial)】 ■1. Hearing ■2. Cleaning Test ■3. Cleanliness Analysis ■4. Report Submission *The PDF document is a company brochure.

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  • Printed Circuit Board

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Why is it necessary to clean no-clean solder?

The necessity of cleaning no-clean solder! Introducing project improvement examples.

No-clean solder is a type of solder used in the assembly of electronic components, characterized by the absence of a need for a cleaning process. No-clean solder is primarily composed of low-activity flux, which stabilizes the flux residue even after the product is assembled, eliminating the need for cleaning. This no-clean solder possesses excellent bonding, insulation properties, and resistance to environmental factors. *For detailed case information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Zero defects and half the cleaning time [Improvement case]

About the flux cleaning of high-performance control boards! Introducing cleaning know-how.

In the flux cleaning of high-performance control boards, we adopted an organic solvent-based cleaning agent combined with a jet flow method. While this method was able to clean the exposed surfaces of the boards, it could not completely clean the underside of components with a standoff of less than 20μm, resulting in defects where the required performance was not achieved. This page introduces the method that solved this issue. *For more details, please refer to the related links. *The PDF document is a technical material that explains cleaning technology for advanced electronic components.

  • Cleaning agents

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Is there no cleaning agent that is non-flammable and takes safety and environmental considerations into account?

Introducing examples of project improvements regarding cleaning agents that consider safety and environmental aspects!

Organic solvents, used in various fields, are currently an indispensable part of the chemical industry, and it is difficult to completely stop their use. In the cleaning sector as well, while the amount of organic solvents used has been decreasing, they are still used extensively. However, recent legal reforms and global circumstances have accelerated the movement to reduce the use of organic solvents, making it essential to reassess their usage. *For detailed case information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Verification of Cleaning Properties of New Halogen-Free Solder Paste [Joint Research]

Introduction to the morphological changes in flux residues after soldering and their impact on cleanability.

Solder paste is required to have characteristics such as halogen-free and high wettability in high-reliability areas like the automotive industry. However, even in high-reliability fields, there is a demand for residue-free performance, even for no-clean types, and there are situations where cleaning is necessary. This paste contains difficult-to-dissolve substances that make effective cleaning challenging with conventional "solvent cleaning" methods, revealing issues related to cleaning. Therefore, we conducted cleaning performance verification in collaboration with the developers of the paste. Detailed information can be viewed through the related links. *Detailed information can be viewed through the related links. *The PDF document is a technical material that explains the evolution and challenges of power devices.

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Verification of cleaning properties of solder paste for fine bonding in joint research with Nippon Superior Co., Ltd.

A fundamental transformation is required for cleaning methods and cleaning agents! Introducing cleaning know-how.

Advanced electronic devices, such as 5G-compatible communication equipment and control units for electric vehicles, are becoming smaller and thinner. Consequently, the development of solder paste for fine bonding is becoming increasingly active. These electronic devices require long-term high reliability, and there is a growing trend for the need for flux cleaning. Due to high-density mounting and the diversification of components, there is an increase in electronic devices with low stand-off. *For more details, please refer to the related links. *The PDF document is a technical resource that explains the cleaning technology required for sintering bonding.

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Verification of the cleaning properties of Sn-Bi low melting point solder paste - Joint Research

Published solutions to challenges in the formation of metal salts (Bi salts)! We conducted joint verification of cleaning performance.

The Sn-Bi solder paste has various advantages, but in high-reliability fields, there are situations where cleaning is required, and one of the cleaning challenges is the formation of metal salts (Bi salts) after sintering. Bi salts can potentially cause migration issues, are difficult to dissolve in organic solvents, and make cleaning challenging. To address the issue of Bi salt formation, we conducted a joint verification of the cleaning properties of the low-melting-point Sn-Bi solder paste developed by Japan Superior Inc. *For more details, please refer to the related link. *The PDF document is a technical material that explains the evolution and challenges of power devices.

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Effects of morphological changes in flux residues after soldering on cleanability.

[Joint Research] Joint research on the effects of morphological changes on washability! Detailed explanations and images are presented.

The no-clean solder paste, which continues to evolve, generates significant heat in fields such as 5G devices and high-power devices for electric vehicles (EVs). As environmental burdens increase, it is necessary to pay attention to long-term changes even in stabilized flux residues. Recent market trends have led to the miniaturization of high-performance electronic devices, resulting in reduced distances between components. This, along with the demand for high-speed calculations and increased capacity, has resulted in high currents and voltages. Consequently, even slight flux residues that were previously not problematic can pose various risks, making cleaning necessary in high-reliability devices, even for no-clean flux residues. Together with Mr. Hiroki, who is developing high-performance solder paste, we conducted joint research on the morphological changes of flux residues after soldering and their impact on cleanability. *For more details, please refer to the related links. *The PDF document is a technical material explaining the evolution and challenges of power devices.

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Relationship between implementation components and ion residues [Joint research with Mr. Hiroki]

By selecting cleaning solder paste and flux, you can ensure more reliable cleanliness!

The theme of this discussion is ions, which are essential for electronic devices. However, unintended ions can remain on the device surface, between electrodes, or in low stand-off areas, resulting in "ion residue." Moreover, since these residues can be supplied from various contamination pathways that include not only raw material factors but also environmental factors, achieving a residual amount of zero is technically very challenging. In this instance, we have collaborated with solder manufacturers to assess the ion residue levels for each implemented component. *For more detailed information, please refer to the related links. *The PDF document is a technical resource that explains the issues and analysis methods related to ion residue.

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Verification of Ion Residual Amounts - Differences Due to Flux Types - [Joint Research]

You can understand the points to be careful about during cleaning! Issues related to ion residue! Introducing cleaning know-how.

The electronics market is increasingly advancing in research and development of EV vehicles, robotics, and communication technologies, and there are signs of full-scale mass production of the new joining technology known as sintering, indicating that the momentum of power semiconductor devices is not waning. The ions, which are the theme of this discussion, are widely used as dopants and as activators in solder paste, making them an essential component for electronic devices. Additionally, recent research is progressing on new types of semiconductors that use sodium and potassium as ionic materials as dopants, and new activators with enhanced reactivity are also being observed. *For more details, you can view the related links. *The PDF document is a technical material that explains the issues and analysis methods regarding ion residues.

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Verification of Residual Properties of Surfactant Cleaning Performance in Low Stand-off Areas [Joint Research]

Directly caused by the generation of leakage current and deterioration of insulation resistance! Introducing cleaning know-how.

In the soldering process, excellent no-clean technology has been established in the Japanese market; however, there is an increasing number of cases where various challenges arise, and the demand for cleaning is growing year by year. One of the backgrounds for the continuously increasing demand for cleaning is the response to ionic residues. Ionic residues are fundamentally difficult to see and may change into various forms over time, directly leading to the occurrence of leakage currents and deterioration of insulation resistance. *For more details, please refer to the related links. *The PDF document is a technical material that explains the challenges and analysis methods related to ionic residues.

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Verification of the cleaning effect of formic acid reflux devices [Joint Research]

A detailed explanation of formic acid reflow! We will introduce cleaning know-how.

Formic acid reflow is a revolutionary joining process that allows solder bonding without flux by using a corresponding dedicated solder. By substituting the reducing action, one of the functions of flux, with formic acid, the amount of flux components can be significantly reduced. In the field of power devices, soldering using the formic acid reflow method is becoming more widespread due to its significant advantages in suppressing the occurrence of voids and enabling bonding at low temperatures. *For more details, you can view the related links. *The PDF document is a technical material that explains the cleaning technology for advanced electronic components.

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The necessity of cleaning in 5G: Why is flux cleaning necessary?

A detailed explanation of why flux residue must be cleaned!

Last time, we introduced solutions to the technical challenges associated with 5G. We recommended using a spray method and water-based cleaning agents, but a question arose: is cleaning really necessary if coating is applied? Taking the above into consideration, I will explain why it is necessary to clean flux residues. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Examples of technical challenges related to 5G [Joint Research]

We will introduce an example of how to actually solve the technical challenges associated with 5G!

On this page, we will discuss how to solve the technical challenges associated with 5G, providing an example of a solution. In the previous discussion, we learned that there are cases in 5G-related work where failure can occur if cleaning is not performed. Now, regarding "how to clean," there are important points to consider in the case of 5G work. *For detailed information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Examples of technical challenges related to 5G

Behind the scenes of 5G development by the responsible company! Introducing cleaning know-how.

"5G," which has gained even more attention due to the new coronavirus. In Japan, commercial services started in the spring of 2020, and it is said to have an impact not only on mobile phones but also in various fields such as automobiles, industrial equipment, and healthcare. Since it is a technology that has evolved further from 4G, it is easy to imagine that there were many challenges in its development. Curious about the background, I spoke with companies involved in the development of 5G. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Points to confirm for metal mask cleaning: How to choose cleaning agents and cleaning methods.

It is possible to carry out cleaning with consideration for the environment! Introducing cleaning know-how.

This page provides an explanation of the key points to consider in metal mask cleaning. By selecting the appropriate cleaning agents and methods, it is possible to improve cleaning efficiency and work productivity, as well as reduce running costs, ensure worker safety, and implement environmentally considerate cleaning practices. Please check again. *For more details, you can view them through the related links. For further information, please refer to the PDF materials or feel free to contact us.

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Why is cleaning necessary for sintering bonding? [Cleaning issues in sintering bonding]

Explaining why cleaning is necessary for sintering bonding! Introducing cleaning know-how.

The joining technology of silver sintering (silver sinter) has been attracting attention in recent years. With the increase in electrical capacity and the utilization of new materials, there is a need for "new joining technologies" that can withstand higher temperatures, higher voltages, and larger currents. The silver sintering process can form a high-density bonding layer through pressing and sintering, resulting in high bonding strength. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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