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ゼストロンジャパン

EstablishmentJanuary 2013
capital1000Ten thousand
number of employees9
addressKanagawa/Samukawa-cho, Koza-gun/1-17-16 Ichinomiya
phone0467-53-8658
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last updated:Sep 04, 2025
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ゼストロンジャパン List of Products and Services

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Printed circuit board cleaning Printed circuit board cleaning
Power semiconductor cleaning Power semiconductor cleaning
Package cleaning Package cleaning
Metal mask cleaning Metal mask cleaning
Metal mask cleaning (SMT printer) Metal mask cleaning (SMT printer)
Printing error substrate Printing error substrate
Palette cleaning Palette cleaning
Reflow oven cleaning Reflow oven cleaning
Dispenser nozzle and jig cleaning Dispenser nozzle and jig cleaning
Cleaning Process Management Cleaning Process Management
Cleaning column Cleaning column
Technical data Technical data
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Explanation of the cleaning of "metal salts" that can cause poor insulation resistance.

We will introduce the mechanisms of occurrence, confirmation and analysis methods, as well as frequently asked questions regarding the cleaning of metal salts!

The miniaturization and high-density integration of electronic devices have progressed, and in recent years, there has been advancement in multifaceted operations utilizing AI for automatic control and complex communications. In this context, the reliability required of electronic devices has become increasingly important. Among these, one of the causes of trouble that was not previously anticipated is "unintended metal salts." The formation of metal salts during the soldering process is an essential reaction for establishing solder joints, but there are cases where "unintended metal salts," which do not contribute to the joint, occur as side reactions. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

  • Cleaning agents

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What is an SDS (Safety Data Sheet)?

Explanation of essential knowledge for evaluating, purchasing, and storing flux cleaning agents!

An SDS (Safety Data Sheet) is a document that contains important information regarding the handling of chemical substances, relevant regulations, disposal and transportation methods, as well as hazards and toxicity. The applicable regulations for flux cleaning agents, whether they have a flash point, precautions for use, the necessity of protective equipment, and disposal methods are detailed over more than 10 pages. In this article, we will explain important points that we particularly want you to pay attention to, as well as frequently asked questions. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Technical and Reference Books

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Basic Knowledge of Flux Cleaning ver.2 [Technical Document]

A must-read for those who want to start flux cleaning! "Why wash? How to choose? How to analyze?" can be understood in this one book!

This document explains the key points for considering "flux cleaning methods," as well as the examination of "cleaning and rinsing processes," "drying processes," and the evaluation (analysis) of residues. It is recommended for those who want to start flux cleaning and for those who wish to gain a comprehensive understanding from cleaning to analysis. 【Contents (partial)】 ■ What is flux cleaning? ■ The purpose of flux cleaning and the fields where cleaning is required ■ Types of flux cleaning agents/methods and selection methods ■ The importance and methods of residue evaluation (analysis), etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Cleaning agents

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Removal of sinter agent residue + tack agent, joint research with Mr. McDermid.

Explaining the cleaning effect of complex organic substances after using the currently popular sintering agent! Joint research with Mr. McDermid.

In recent years, the advancement of electronic devices has led to a demand for advanced bonding technologies that can withstand high heat, large currents, and high voltages. In particular, in power devices, there are increasing cases where conventional solder types do not provide sufficient performance. While high Pb solder and Au/Sn solder can be applied, the use of "sintered bonding" is expanding due to environmental regulations and cost considerations, as it can form a high-density bonding layer. This article examines effective cleaning methods utilizing spray cleaning and ultrasonic cleaning, and introduces the features and application examples of cleaning agents VIGON PE 305N and VIGON PE 216A for power electronics. *For detailed content of the article, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

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Is a cleaning agent really unnecessary? Cleaning verification of water-soluble flux / Joint research with Hiroki.

Is a cleaning agent really unnecessary? Information on the cleaning verification results of water-soluble flux.

In current electronics assembly in Japan, rosin-based flux is predominantly used for soldering. However, due to the promotion of the SDGs and the increasing interest in reducing environmental impact, there is an active evaluation of water-soluble flux, which is expected to reduce VOC emissions and cleaning burdens. This time, we will present an investigation into the actual cleaning situation of water-soluble flux, which is recognized as easier to clean than rosin-based flux. *For detailed information, please refer to the related links. For more details, you can download the PDF or feel free to contact us.*

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Verification of Cleanability for Long Edge Resistance [Joint Research with Japan Superior Co., Ltd.]

Introduction to the joint research between Nippon Superia Co., Ltd. and Zestron Japan!

Long-side resistors refer to a type of chip resistor (resistor) on a substrate where the electrodes are arranged along the long side of the component. In recent years, there has been an increase in cases where they are used for high functionality and long-term stability. In this instance, we created a test board using general-purpose rectangular resistors (2012) and long-side resistors (1220), and conducted substrate cleaning using a cleaning agent primarily composed of water (manufactured by Zestron / VIGON PE 304N) and a general-purpose solvent-based cleaning agent primarily composed of organic alkali. For this verification, we received cooperation from Japan Superior, a solder manufacturer, and conducted a detailed analysis comparing the cleanability of both types of resistors. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

  • Printed Circuit Board
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SDGs in Electronic Device Cleaners [Free Technical Document Download]

Balancing cleanliness and safety! A must-read for reviewing electronic device cleaning agents.

This document explains the requirements for electronic devices to achieve the SDGs and how cleaning of electronic devices should be approached from the perspective of the SDGs. It is recommended for those who are concerned about wanting to achieve "cleaning that balances low-risk performance and cleaning performance" or wanting to know "the cleaning technologies required for electronic devices." We have included content on "Cleaning of electronic devices and the SDGs" and "The need for low-risk cleaning agents for electronic devices," so please take a moment to read it. 【Contents (partial)】 ■ Introduction ■ Cleaning of electronic devices and the SDGs ■ The need for low-risk cleaning agents for electronic devices ■ Cleaning performance required for electronic device cleaning agents ■ "Chemical analysis" to ensure more reliable cleaning *For more details, please refer to the PDF document or feel free to contact us.

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What is water-soluble flux? An explanation of water-soluble flux residues and analysis methods.

The role and applications of water-soluble flux! We will explain residues, analytical methods, and cleaning methods.

Water-soluble flux is a flux based on water, using water-soluble polymers such as polyoxyethylene alkyl ether. Currently, rosin-based flux is the mainstream for soldering in electronics assembly in Japan, but due to the increasing environmental awareness such as the SDGs, there is a movement to explore the transition to water-soluble flux, which is expected to reduce VOCs. *For more details, you can view the related links. Please feel free to contact us for more information.

  • Other polymer materials

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Troubles with Flux Cleaning Due to High-Density Component Mounting [Case Study]

Along with a case study on cleaning defects due to high-density implementation, we will also provide guidance on methods for restructuring the cleaning process!

We would like to introduce a case study on the investigation of factors leading to cleaning failures due to flux cleaning troubles caused by the high density of component mounting. With the increase in the density of component mounting, a change in the solder paste used was made, but there have been reports of defects believed to be caused by cleaning issues. Based on the information gathered, we inferred the current situation. We conducted an analysis and evaluation of the hypotheses and proposed both temporary and permanent measures tailored to the customer's circumstances based on the results. [Case Overview] ■ Issues - Cleaning performance of flux in low stand-off areas ■ Conclusion - Stable operation is difficult under the current cleaning conditions ■ Permanent improvement measures and proposals - Review of cleaning agents and cleaning processes suitable for the work shape and flux *For more details, please download the PDF or feel free to contact us.

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Evaluation of cleanliness after cleaning: Analysis methods for flux residues and residues after sintering bonding.

In the cleaning of electronic devices, various factors are intertwined! An explanation of the importance of cleanliness evaluation.

In recent years, the miniaturization and high density of electronic devices have progressed, and along with this, the evolution of the bonding materials used has also coincided, making contamination more complex. In particular, in fields such as automotive, aerospace, space, and high-capacity communication, there is an increasing number of cases that require high reliability, and concurrently, there is a demand for reliable cleaning from the perspective of quality assurance. Inadequate cleaning can lead to issues such as poor wire bonding, poor adhesion of resin in molding, and the occurrence of migration, which is a well-known fact. However, in recent years, there have been many cases where defects occur in later processes despite passing inspections, and we have seen an increase in inquiries to our company regarding this issue. Why do such cases arise? This time, we will explain the importance of cleanliness evaluation after cleaning. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

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Cleaning technology required for sintered joint devices [Technical Document]

Introduction to the specific sintering cleaning process! Discussion of the differences from flux cleaning, etc.

This document explains the cleaning techniques required for sintered joining devices. It discusses the background for the need for cleaning in sintered joining devices and the differences from flux cleaning, as well as introducing specific cleaning processes. It also includes information on the selection of cleaning agents and methods, as well as cleanliness analysis after cleaning. We encourage you to read it. 【Contents】 ■ Introduction ■ The formation of contamination and the effects of residues in sintered joining devices ■ Selection of cleaning agents and methods ■ Cleanliness analysis after cleaning ■ Cleaning case studies ■ Conclusion *For more details, please download the PDF or feel free to contact us.

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Evaluation Methods for Flux Cleaning / Added Value [Seminar Materials]

An explanation of the latest cleanliness analysis methods and the added value of using flux cleaning agents!

This document provides a detailed explanation of evaluation methods and added value in flux cleaning. It introduces "cleanliness analysis in flux cleaning," as well as "substances to be analyzed," "the impact of residual organic matter," and "the pathways and effects of ion contamination." Additionally, it includes an introduction to Zestron and examples of analytical methods. We encourage you to read it. 【Contents (partial)】 ■ Introduction to Zestron ■ Cleanliness analysis in flux cleaning ■ Substances to be analyzed (flux residues) ■ Substances to be analyzed (residues during sintering) ■ Impact of residual organic matter *For more details, please download the PDF or feel free to contact us.

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Three Key Points of Technological Evolution in Electronics Implementation and Cleaning

Trends in flux cleaning due to miniaturization! Introducing technical points in fine bonding products.

Electronics assembly refers to the technology of mounting electronic components onto a substrate. Specifically, it involves the process of joining components such as semiconductors, resistors, and capacitors to a printed circuit board to form an electrical circuit. The sizes of these components tend to become smaller in response to the demands for higher performance and space-saving in products, and accordingly, fine joining technologies are also evolving. This has a significant impact on the cleaning processes as well. We will explain the evolution of joining technologies and cleaning in fine joining. *For detailed content of the article, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

  • Printed Circuit Board

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Metal mask cleaning agent "ZESTRON SW" *Can be used without vacuum drying.

Due to its wide applicability, it reliably removes cream solder from the back of the metal mask!

"ZESTRON SW" is a solvent-based cleaning agent with a high flash point, developed in collaboration with major SMT printer manufacturers, and can be used without vacuum drying. It excels in the reproducibility of cleaning results and improves the reliability of the printing process as it leaves no residue after drying. Unlike isopropanol (IPA, flash point: 12°C), this product (flash point: 67°C) significantly enhances safety during the operation of metal mask printers. 【Features】 ■ Dries quickly on the metal mask after wiping with a dry non-woven cloth, leaving no residue ■ Leads to good printing stability and a reduction in solder balls ■ Reduces the frequency of cleaning cycles ■ Biodegradable ■ Approved for use in SMT printers by major manufacturers worldwide *For more details, please refer to the PDF document or feel free to contact us.

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Ion Residues on Electronic Substrates and Their Analytical Methods [Free Download]

Examples of the analysis of the cleaning properties of surfactants are also included! We will also introduce ions and flux.

This document explains the analysis of ionic residues on electronic substrates that our company, as a cleaning agent manufacturer, has been working on. It includes explanations about ions and flux, as well as discussions on ion contamination measurement, ion chromatography, and scanning electron microscopy with energy dispersive X-ray spectroscopy. Additionally, it features case studies on the cleaning efficacy of surfactants. We encourage you to download it and read through it. 【Contents】 ■ Introduction ■ What are ionic residues? ■ Analysis of ionic residues remaining on electronic substrates ■ Case study - Cleaning efficacy of surfactants - ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Compliance with regulations and safety measures for cleaning agents! A step-by-step explanation of purchasing, using, and storing.

Introducing regulations related to cleaning agents, taking into account efforts overseas!

In recent years, from the perspective of environmental conservation and human protection, countries have been strengthening regulations regarding the handling of chemical substances, and there is a global trend towards initiatives related to the SDGs (Sustainable Development Goals). In Japan, the Industrial Safety and Health Act will be revised in April 2024, strengthening the handling of chemical substances. To reduce health risks for workers and environmental burdens, some companies are moving to avoid procuring materials that have a significant environmental impact, and cleaning agents are no exception. Taking into account initiatives overseas, we will introduce regulations related to cleaning agents. *For detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

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No more failures! How to choose a flux cleaner [Materials available]

Attention those struggling with flux cleaning! The key to flux cleaning lies in "selecting the right cleaning agent"!

This document explains how to choose flux cleaning agents. It provides specific examples of key points to consider when selecting a flux cleaning agent and highlights the aspects to focus on. It also includes important considerations for water-based cleaning agents, such as controlling evaporation loss and variations in water content, as well as examples of non-cleaning type flux cleaning cases, so please take a moment to read it. [Contents (partial)] ■ Key points when choosing flux cleaning agents ■ Types of flux cleaning agents ■ Important considerations when examining water-based cleaning agents ■ Examples of non-cleaning type flux cleaning *For more details, please refer to the PDF document or feel free to contact us.

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Cleaning Test [Consistent support from cleaning to cleanliness analysis]

After the test is completed, a technical report detailing recommended processes and other information will be submitted!

We would like to introduce the "Cleaning Test" conducted by Zestron Japan Co., Ltd. From our technical center, you can choose a device that meets your requirements from our inline and batch-type spray, jet, and ultrasonic equipment, and try cleaning workpieces under conditions equivalent to those in a production environment using spray or immersion processes (ultrasonic or jet). Our engineers will propose suitable cleaning equipment, and while conducting the cleaning test, we will analyze the cleanliness at our analysis center. 【Test Flow (Partial)】 ■1. Hearing ■2. Cleaning Test ■3. Cleanliness Analysis ■4. Report Submission *The PDF document is a company brochure.

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Why is it necessary to clean no-clean solder?

The necessity of cleaning no-clean solder! Introducing project improvement examples.

No-clean solder is a type of solder used in the assembly of electronic components, characterized by the absence of a need for a cleaning process. No-clean solder is primarily composed of low-activity flux, which stabilizes the flux residue even after the product is assembled, eliminating the need for cleaning. This no-clean solder possesses excellent bonding, insulation properties, and resistance to environmental factors. *For detailed case information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Zero defects and half the cleaning time [Improvement case]

About the flux cleaning of high-performance control boards! Introducing cleaning know-how.

In the flux cleaning of high-performance control boards, we adopted an organic solvent-based cleaning agent combined with a jet flow method. While this method was able to clean the exposed surfaces of the boards, it could not completely clean the underside of components with a standoff of less than 20μm, resulting in defects where the required performance was not achieved. This page introduces the method that solved this issue. *For more details, please refer to the related links. *The PDF document is a technical material that explains cleaning technology for advanced electronic components.

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Is there no cleaning agent that is non-flammable and takes safety and environmental considerations into account?

Introducing examples of project improvements regarding cleaning agents that consider safety and environmental aspects!

Organic solvents, used in various fields, are currently an indispensable part of the chemical industry, and it is difficult to completely stop their use. In the cleaning sector as well, while the amount of organic solvents used has been decreasing, they are still used extensively. However, recent legal reforms and global circumstances have accelerated the movement to reduce the use of organic solvents, making it essential to reassess their usage. *For detailed case information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Verification of Cleaning Properties of New Halogen-Free Solder Paste [Joint Research]

Introduction to the morphological changes in flux residues after soldering and their impact on cleanability.

Solder paste is required to have characteristics such as halogen-free and high wettability in high-reliability areas like the automotive industry. However, even in high-reliability fields, there is a demand for residue-free performance, even for no-clean types, and there are situations where cleaning is necessary. This paste contains difficult-to-dissolve substances that make effective cleaning challenging with conventional "solvent cleaning" methods, revealing issues related to cleaning. Therefore, we conducted cleaning performance verification in collaboration with the developers of the paste. Detailed information can be viewed through the related links. *Detailed information can be viewed through the related links. *The PDF document is a technical material that explains the evolution and challenges of power devices.

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Verification of cleaning properties of solder paste for fine bonding in joint research with Nippon Superior Co., Ltd.

A fundamental transformation is required for cleaning methods and cleaning agents! Introducing cleaning know-how.

Advanced electronic devices, such as 5G-compatible communication equipment and control units for electric vehicles, are becoming smaller and thinner. Consequently, the development of solder paste for fine bonding is becoming increasingly active. These electronic devices require long-term high reliability, and there is a growing trend for the need for flux cleaning. Due to high-density mounting and the diversification of components, there is an increase in electronic devices with low stand-off. *For more details, please refer to the related links. *The PDF document is a technical resource that explains the cleaning technology required for sintering bonding.

  • Technical and Reference Books

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Verification of the cleaning properties of Sn-Bi low melting point solder paste - Joint Research

Published solutions to challenges in the formation of metal salts (Bi salts)! We conducted joint verification of cleaning performance.

The Sn-Bi solder paste has various advantages, but in high-reliability fields, there are situations where cleaning is required, and one of the cleaning challenges is the formation of metal salts (Bi salts) after sintering. Bi salts can potentially cause migration issues, are difficult to dissolve in organic solvents, and make cleaning challenging. To address the issue of Bi salt formation, we conducted a joint verification of the cleaning properties of the low-melting-point Sn-Bi solder paste developed by Japan Superior Inc. *For more details, please refer to the related link. *The PDF document is a technical material that explains the evolution and challenges of power devices.

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Effects of morphological changes in flux residues after soldering on cleanability.

[Joint Research] Joint research on the effects of morphological changes on washability! Detailed explanations and images are presented.

The no-clean solder paste, which continues to evolve, generates significant heat in fields such as 5G devices and high-power devices for electric vehicles (EVs). As environmental burdens increase, it is necessary to pay attention to long-term changes even in stabilized flux residues. Recent market trends have led to the miniaturization of high-performance electronic devices, resulting in reduced distances between components. This, along with the demand for high-speed calculations and increased capacity, has resulted in high currents and voltages. Consequently, even slight flux residues that were previously not problematic can pose various risks, making cleaning necessary in high-reliability devices, even for no-clean flux residues. Together with Mr. Hiroki, who is developing high-performance solder paste, we conducted joint research on the morphological changes of flux residues after soldering and their impact on cleanability. *For more details, please refer to the related links. *The PDF document is a technical material explaining the evolution and challenges of power devices.

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Relationship between implementation components and ion residues [Joint research with Mr. Hiroki]

By selecting cleaning solder paste and flux, you can ensure more reliable cleanliness!

The theme of this discussion is ions, which are essential for electronic devices. However, unintended ions can remain on the device surface, between electrodes, or in low stand-off areas, resulting in "ion residue." Moreover, since these residues can be supplied from various contamination pathways that include not only raw material factors but also environmental factors, achieving a residual amount of zero is technically very challenging. In this instance, we have collaborated with solder manufacturers to assess the ion residue levels for each implemented component. *For more detailed information, please refer to the related links. *The PDF document is a technical resource that explains the issues and analysis methods related to ion residue.

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Verification of Ion Residual Amounts - Differences Due to Flux Types - [Joint Research]

You can understand the points to be careful about during cleaning! Issues related to ion residue! Introducing cleaning know-how.

The electronics market is increasingly advancing in research and development of EV vehicles, robotics, and communication technologies, and there are signs of full-scale mass production of the new joining technology known as sintering, indicating that the momentum of power semiconductor devices is not waning. The ions, which are the theme of this discussion, are widely used as dopants and as activators in solder paste, making them an essential component for electronic devices. Additionally, recent research is progressing on new types of semiconductors that use sodium and potassium as ionic materials as dopants, and new activators with enhanced reactivity are also being observed. *For more details, you can view the related links. *The PDF document is a technical material that explains the issues and analysis methods regarding ion residues.

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Verification of Residual Properties of Surfactant Cleaning Performance in Low Stand-off Areas [Joint Research]

Directly caused by the generation of leakage current and deterioration of insulation resistance! Introducing cleaning know-how.

In the soldering process, excellent no-clean technology has been established in the Japanese market; however, there is an increasing number of cases where various challenges arise, and the demand for cleaning is growing year by year. One of the backgrounds for the continuously increasing demand for cleaning is the response to ionic residues. Ionic residues are fundamentally difficult to see and may change into various forms over time, directly leading to the occurrence of leakage currents and deterioration of insulation resistance. *For more details, please refer to the related links. *The PDF document is a technical material that explains the challenges and analysis methods related to ionic residues.

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Verification of the cleaning effect of formic acid reflux devices [Joint Research]

A detailed explanation of formic acid reflow! We will introduce cleaning know-how.

Formic acid reflow is a revolutionary joining process that allows solder bonding without flux by using a corresponding dedicated solder. By substituting the reducing action, one of the functions of flux, with formic acid, the amount of flux components can be significantly reduced. In the field of power devices, soldering using the formic acid reflow method is becoming more widespread due to its significant advantages in suppressing the occurrence of voids and enabling bonding at low temperatures. *For more details, you can view the related links. *The PDF document is a technical material that explains the cleaning technology for advanced electronic components.

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The necessity of cleaning in 5G: Why is flux cleaning necessary?

A detailed explanation of why flux residue must be cleaned!

Last time, we introduced solutions to the technical challenges associated with 5G. We recommended using a spray method and water-based cleaning agents, but a question arose: is cleaning really necessary if coating is applied? Taking the above into consideration, I will explain why it is necessary to clean flux residues. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Examples of technical challenges related to 5G [Joint Research]

We will introduce an example of how to actually solve the technical challenges associated with 5G!

On this page, we will discuss how to solve the technical challenges associated with 5G, providing an example of a solution. In the previous discussion, we learned that there are cases in 5G-related work where failure can occur if cleaning is not performed. Now, regarding "how to clean," there are important points to consider in the case of 5G work. *For detailed information, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

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Examples of technical challenges related to 5G

Behind the scenes of 5G development by the responsible company! Introducing cleaning know-how.

"5G," which has gained even more attention due to the new coronavirus. In Japan, commercial services started in the spring of 2020, and it is said to have an impact not only on mobile phones but also in various fields such as automobiles, industrial equipment, and healthcare. Since it is a technology that has evolved further from 4G, it is easy to imagine that there were many challenges in its development. Curious about the background, I spoke with companies involved in the development of 5G. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Points to confirm for metal mask cleaning: How to choose cleaning agents and cleaning methods.

It is possible to carry out cleaning with consideration for the environment! Introducing cleaning know-how.

This page provides an explanation of the key points to consider in metal mask cleaning. By selecting the appropriate cleaning agents and methods, it is possible to improve cleaning efficiency and work productivity, as well as reduce running costs, ensure worker safety, and implement environmentally considerate cleaning practices. Please check again. *For more details, you can view them through the related links. For further information, please refer to the PDF materials or feel free to contact us.

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Why is cleaning necessary for sintering bonding? [Cleaning issues in sintering bonding]

Explaining why cleaning is necessary for sintering bonding! Introducing cleaning know-how.

The joining technology of silver sintering (silver sinter) has been attracting attention in recent years. With the increase in electrical capacity and the utilization of new materials, there is a need for "new joining technologies" that can withstand higher temperatures, higher voltages, and larger currents. The silver sintering process can form a high-density bonding layer through pressing and sintering, resulting in high bonding strength. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Ion residue analysis: From invisible residues to defects?

How to check for the presence of invisible ion residues! Introducing cleaning know-how.

We are performing flux cleaning, and although no residues are visible after cleaning, reliability assessments show localized migration and corrosion of metal parts. The likely cause of this defect is the presence of invisible residues (ionic residues). If left unaddressed, various issues may arise, and in the worst case, it could lead to a fire. On this page, we will introduce how to check for the presence of invisible ionic residues. *For detailed information, please refer to the related links. For more information, please consult the PDF materials or feel free to contact us.*

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High-resolution analysis [Analysis support after flux cleaning]

With our company's microscope, residues that are not visible at first glance can be clearly seen!

With the high-resolution analysis using the microscopes we possess, the range of residues that can be observed has expanded. Residues that are not easily visible at a glance can be clearly seen with our microscopes. Additionally, we also accept analysis and imaging of substrates cleaned by other companies. 【Features】 ■ The range of residues that can be observed has expanded ■ Results can be provided in as little as 2 days from sample receipt *For more details, please refer to the PDF document or feel free to contact us.

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What is spray (shower) cleaning? The importance and benefits of spray cleaning.

Explaining the principles and features of spray cleaning! Introducing cleaning know-how.

Spray cleaning is a method of cleaning that involves spraying a liquid in a fine mist onto specific objects or surfaces. In this cleaning method, a certain physical force is generated by the flow of liquid ejected at high speed from the nozzle, effectively removing dirt and impurities from the target object. Spray cleaning is easy to adjust in terms of physical force and also excels in liquid replaceability. *For more details, please refer to the related links. For further information, please check the PDF materials or feel free to contact us.*

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Pitfalls of Flux Cleaning with Solvent-Based Cleaners

Are you overlooking ion residues? An explanation of the pitfalls of flux cleaning.

Organic solvents, which are used in various fields, are currently an indispensable part of the chemical industry, and it is difficult to completely stop their use. In recent years, due to technological advancements and corporate efforts in various industries, the amount of organic solvents used and their atmospheric emissions have been significantly reduced. However, in the flux cleaning of electronic devices in Japan, cleaning agents primarily based on organic solvents are widely used. However, flux cleaning has essentially transformed into "complex residue cleaning," and while solvent-based cleaning agents are very effective against organic components such as rosin, they are almost unable to dissolve ionic substances or insoluble metal salts, making removal by "dissolution" methods difficult. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

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Differences between aqueous, semi-aqueous, and solvent-based systems [Types and selection methods of flux cleaning agents]

Introduction to the types of cleaning agents (water-based cleaning agents/solvent-based cleaning agents) and selection methods!

Cleaning agents can be broadly classified into "water-based," "semi-water-based," and "solvent-based." Water-based cleaning agents have overwhelming safety considerations for the working environment. Solvent-based cleaning agents are available on the market either as single components for direct use or as blends with organic solvents and other substances. *For more details, please refer to the related links. For further information, please check the PDF materials or feel free to contact us.*

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What is a water-based cleaning agent? An explanation of the types of cleaning agents and the characteristics of water-based cleaning agents.

An explanation focusing on the percentage of water content in aqueous cleaning agents!

Cleaning agents can be broadly classified into "solvent-based," "semi-aqueous," and "aqueous." At Zestron, we define "aqueous cleaning agents" as those where water is the primary component (with a water content of 50% or more). Even if they are referred to as aqueous cleaning agents domestically, there are specifications where organic components are the primary component, and even in cases referred to as semi-aqueous, many of the components may consist of solvent ingredients. While definitions and expressions vary, when discussing aqueous cleaning agents, we would like you to focus on the percentage of water content in the cleaning agent and understand its characteristics. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

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Why is flux cleaning necessary?

Here are some points to consider when contemplating flux cleaning!

Flux cleaning refers to the act of selectively removing substances from the surface of a workpiece (the item being cleaned) that are intended to be eliminated. In other words, flux cleaning means removing flux residues (contaminants) while protecting components such as printed circuit boards, power modules, semiconductor packages, and lead frames. Incidentally, if the removal target includes the work surface and does not have selectivity, it is generally classified as "etching." *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

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Automatic Measurement of Cleaning Agent Concentration - ZESTRON EYE MOBILE

Intuitive software menu! Measurement values can be exported and saved via USB interface.

The "ZESTRON EYE MOBILE" is an ideal tool for monitoring the cleaning agent concentration of multiple board cleaning machines and metal mask cleaning machines with a single device. By using an intuitive software menu to set profiles according to each device, even novice operators can achieve quick and accurate concentration measurements. Furthermore, this product recommends the appropriate amount of cleaning agent or pure water to maintain the liquid concentration in the cleaning tank. 【Features】 ■ Long battery life independent mobile device ■ Quick and accurate concentration measurement ■ Easy to operate with an intuitive menu, no special knowledge of measurement techniques required ■ User-defined profiles tailored to specific situations ■ Usable with up to 10 types of cleaning machines ■ Recommended supply amounts for new cleaning solutions and pure water *For more details, please refer to the PDF document or feel free to contact us.

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Fully Automatic Cleaning Solution Concentration Measurement Management System ZESTRON EYE

Continuously accumulate data for the traceability of management process parameters!

The "ZESTRON EYE" is a digital monitoring system that allows for real-time measurement and management of cleaning solution concentration during the flux cleaning process, unaffected by flux contamination. It can be easily integrated regardless of the manufacturer or type of cleaning equipment commonly used. We provide automated process management, including data management and storage, for quality assurance. 【Features】 ■ Accurate automatic measurement of the concentration of new and used cleaning solutions ■ Quick response to cleaning agent concentration during operation, managing it in real-time ■ Easy to use with a touch panel interface ■ Integration with cleaning equipment PLCs and automatic replenishment systems ■ Reduction of operator burden through automatic measurement *Compatible only with Zestron cleaning agents. *For more details, please refer to the PDF document or feel free to contact us.

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Water-based flux cleaning agent for semiconductors HYDRON SE 230A

Low surface tension is a characteristic! It provides good cleaning results even in narrow spaces.

"HYDRON SE 230A" is a one-phase type water-based cleaning agent for immersion processes. It reliably removes flux residues generated during die attach from various semiconductors such as lead frames, discrete components, power modules, power LEDs, flip chips, and CMOS. Additionally, it excels in removing oxide films from copper substrates in post-processes such as wire bonding and molding. 【Features】 ■ Activates copper substrates without staining and maintains the activated surface for a certain period ■ Excellent material compatibility with highly sensitive materials ■ Superior flux removal after wafer bump formation ■ Easy process management due to its one-phase structure, demonstrating excellent performance in immersion processes ■ Good rinsing properties with ion-exchanged water, leaving no residues *For more details, please refer to the PDF document or feel free to contact us.

  • Cleaning agents

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Water-based cleaning agent for metal masks - HYDRON SC 300

Since the water-based cleaning agent has no flash point, explosion-proof specifications are not required for the cleaning equipment!

The "HYDRON SC 300" is a water-based cleaning agent developed for cleaning metal masks. It reliably removes cream solder and SMT adhesives at room temperature without leaving any residue on the surface of the metal mask. Additionally, it can be used in both the cleaning and rinsing processes, dries without leaving any cleaning agent residue, and can also be used for wiping the back of printing machines. 【Features】 ■ Exhibits excellent effectiveness in cleaning cream solder and adhesives, leaving no residue ■ Usable in both cleaning and rinsing processes ■ Dries without leaving residue on the metal mask ■ Does not foam even when using a spray cleaning machine ■ Contains less than 20% VOC, implementing environmental measures ■ Excellent material compatibility with metal masks *For more details, please refer to the PDF document or feel free to contact us.

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