トクデン List of Products and Services

The high-precision heating roll (induction heating jacket roll) that uses neither water nor oil converts electricity into thermal energy without waste, achieving up to a 60% reduction in annual energy consumption. Thanks to our unique induction heating technology, the roll generates heat by itself, enabling high-precision thermal processing with a uniform surface temperature of less than 1°C. It is more energy-efficient than conventional heat transfer circulation rolls and can reduce greenhouse gas emissions, making it a popular choice among many companies. We have delivered over 400,000 units, including coating rolls (roll coaters), embossing rolls, and calendar rolls (press rolls). *For more details, please refer to the PDF or feel free to contact us.

• Heating device

The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 65% reduction in annual energy consumption! Thanks to its unique induction heating technology, it enables the roll to self-heat while maintaining a uniform surface temperature of below 1°C for high-precision thermal processing. **Four Benefits Leading to Decarbonization and Greenhouse Gas (GHG) Reduction:** (1) Over 99% thermal efficiency converts electricity into heat without waste, reducing running costs! (2) Electric system requires only a temperature control panel for utilities. (3) Uniform surface temperature distribution reduces defects and improves yield. (4) Clean and low maintenance with no use of water or oil. For more details, please refer to the catalog or feel free to contact us.

• Heating device

The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 65% reduction in annual energy consumption! Thanks to our unique induction heating technology, the roll generates heat on its own, enabling high-precision thermal processing with a uniform surface temperature of 1°C or lower. However, even if you understand its high performance, you might think that electric heating rolls are too expensive to consider… But we have achieved a cost reduction of up to 20% compared to our previous models through design improvements and streamlined manufacturing methods! If you are struggling with high running costs, frequent maintenance, or unstable temperature distribution, we encourage you to try our induction heating jacket rolls, now available at a new price. **Four Benefits Leading to Decarbonization and CO2 Reduction:** (1) Over 99% thermal efficiency converts electricity into heat without waste. (2) Electric system requires only a temperature control panel for utilities. (3) Uniform surface temperature distribution reduces defects and improves yield. (4) Clean and low maintenance with no use of water or oil. For more details, please refer to our catalog or feel free to contact us.

• Heating device

This document provides an easy-to-understand manga explanation of the features and case studies of the superheated steam generator "UPSS," suitable for beginners. The superheated steam generator "UPSS" can generate superheated steam at temperatures up to 1200°C. Additionally, it offers temperature control within ±1°C and achieves over 95% thermal efficiency, enabling improvements in productivity, stability of product quality, and reductions in running costs. 【Implementation Results】 - Waste reduction and carbonization treatment, sterilization, and disinfection - Gasification and fuel conversion of specific materials - Recycling applications - Tin plating reflow processing and binder removal treatment for ceramics - Booster for steam temperature - Heat treatment, surface modification, and melting of metals - Degreasing and drying of machine parts - Mold cleaning - Explosion-proof heat source Numerous applications have been recorded! 【Advantages of UPSS!】 - Only electricity and water are used - Safe and energy-efficient without using flammable materials like oil or gas - Low cost as it uses standard power supply (50/60Hz) - Easy operation for anyone, anywhere, without the need for a boiler technician license *You can view detailed product features and applications in the manga document. For more information, please contact us or download the catalog to see more.

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

The "Induction Heating Jacket Roll" has achieved a remarkable temperature of 800°C, significantly exceeding the conventional maximum temperature of 400°C, making it suitable for manufacturing lines that require heat treatment of steel plates, glass, ceramics, and more under high temperatures and uniform conditions. Roll dimensions: φ460 x 1200 mm. The temperature difference within the central 940 mm width at the effective length of the roll was 7°C at 800°C, 7°C at 700°C, and 8°C at 600°C. 【Features】 ■ Breaks through the 400°C barrier, achieving a maximum of 800°C ■ Expected applications for manufacturing lines requiring heat treatment under high temperatures and uniform conditions ■ Demonstrates a temperature distribution accuracy within 10 degrees across the entire effective length of the roll ■ Temperature difference at 800°C is 7°C *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 60% reduction in annual energy consumption! Thanks to our unique induction heating technology, the roll generates heat on its own, enabling high-precision thermal processing with a uniform roll surface temperature of less than 1°C. The auxiliary equipment is minimal, making it easy to introduce this electric roll. Not only does it provide high precision, but it also reduces running costs through energy savings and contributes to the reduction of greenhouse gases (GHG). We encourage you to consider the induction heating jacket roll, which offers many benefits with just one roll. Are you struggling with high running costs, frequent maintenance, or unstable temperature distribution? 【Features】 ■ Wide temperature range setting from 40°C to 400°C ■ Achieves uniform surface temperature distribution ■ Electric operation is simple and space-saving ■ Clean and maintenance-free We will be exhibiting at "CONVERTECH 2025," held at Tokyo Big Sight from January 29 (Wednesday) to 31 (Friday) (Booth number: 6U-12). We look forward to your visit. For more details, please refer to the catalog or feel free to contact us.

• Heating device

■Examples of Environmental Load Reduction Uses■ - From chemical cleaning to superheated steam cleaning - Recycling of plastics and carbon fibers - Carbonization or volume reduction of waste - Gasification or fuel conversion of specific materials The superheated steam generator UPSS can produce superheated steam at temperatures ranging from 200 to 1200°C with precise temperature control of ±1°C. We can also accommodate large-capacity types with a steam output of around 6000 kg/h as needed. Superheated steam can be supplied to required locations or incorporated into customer equipment for use. In addition to superheated steam, various fluids such as air, nitrogen, and argon can also be heated.

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

The "saturable reactor" adjusts the amount of electric current flowing through it by electromagnetic induction. It functions similarly to a thyristor but has excellent constant current characteristics. Additionally, it has a low harmonic content, can handle larger currents, and possesses high mechanical strength. For this reason, it is actively used as a power control device in equipment that requires high reliability and experiences significant load fluctuations, such as melting furnaces for metals, silicon, glass, and ceramics. We also design and manufacture special transformers that can handle large currents and high voltages, tailored to individual specifications. *For more details, please refer to the PDF document or feel free to contact us.*

• Other machine elements

A new large model of the "UPSS-S series," which outputs boiler steam as high-temperature superheated steam, has arrived! It generates superheated steam with a maximum output of 6000 kg/h and a maximum temperature of 1200°C. ■ Superheated steam generation capacity 　500 to 6000 kg/h ■ Superheated steam temperature ・ R type: 200 to 700°C ・ h type: 200 to 950°C ・ H type: 200 to 1200°C We will propose options from our extensive lineup according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

Are you having trouble with the drying and degreasing process? - Do you want to shorten processing time? - Do you want to reduce the number of work steps? - Do you want to perform heat treatment with precise temperature control? - Do you want to prevent oxidation of the workpiece (de-nitrogenation)? We solve all your heat treatment concerns with superheated steam, which has overwhelmingly higher heat transfer and drying capabilities than hot air. We have a wealth of experience with ceramics, electronic components, food, metals, and more! Please try our equipment rental first. The superheated steam generator UPSS can generate superheated steam at temperatures from 200 to 1200°C with precise temperature control of ±1°C. We can also accommodate large-capacity types with a steam output of 6 tons/hour, depending on your needs. It can supply superheated steam to the necessary locations or be integrated into your equipment for use. Additionally, we can heat various fluids such as air, nitrogen, argon, oil, and resin, in addition to superheated steam.

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

The superheated steam generator can produce superheated steam at temperatures ranging from 200 to 1200°C with precise temperature control of ±1°C. It is an environmentally friendly, induction heating, energy-saving device that generates superheated steam from water (or saturated steam) with a single unit. We can also accommodate requests for types that generate large volumes of superheated steam, such as 6 tons/hour. Additionally, it is possible to heat gases such as air, nitrogen, and argon, as well as oils and resins. *Currently, we are offering a free manga that explains the applications of the superheated steam generator "UPSS"! [Are you having trouble with drying or degreasing processes?] - Do you want to shorten processing time? - Do you want to reduce the number of work processes? - Do you want to perform heat treatment with precise temperature control? - Do you want to prevent oxidation of the target object (de-nitrification)? ★ For more details, please contact us or download our catalog to view.

• Other cleaning machines

"Are you having trouble with the drying and degreasing process?" - "Do you want to shorten processing time?" - "Do you want to reduce the number of work processes?" - "Do you want to perform heat treatment with precise temperature control?" - "Do you want to prevent oxidation of the target object (de-nitrification)?" Superheated steam has heat transfer and drying capabilities several times greater than hot air, allowing for heat treatment that suppresses oxidation of the workpiece in a low-oxygen environment. The "Superheated Steam Generation Device UPSS" can generate superheated steam at temperatures from 200°C to a maximum of 1200°C with precise temperature control of ±1°C. It is an electric, energy-saving, environmentally friendly device that generates superheated steam from water with just one unit. We can also accommodate requests for large-capacity steam generation. ★ Please feel free to contact us. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

Here are three points to consider when selecting a steam generation device. When installing a new steam boiler, it is necessary to meet various conditions such as location, cost, and approval. First, check whether there is a steam boiler or surplus steam available. Additionally, it is important to choose a device that takes into account heat loss through piping. 【Three Points】 ■ Presence of a steam boiler (availability of surplus steam) ■ Length of piping ■ Quality of steam (purity, oxygen concentration) *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other physicochemical equipment

The "Polymer Cleaning Device" is a machine that removes polymer dirt using the power of superheated steam, without dissolving resin with chemicals or burning it with gas. It incorporates the "UPSS," a superheated steam generation device that supports precise temperature control within ±1°C. This device completes three cleaning processes—"resin melting and recovery," "resin decomposition and sublimation," and "burning treatment of residues"—in one unit, achieving safe and rapid polymer cleaning. ★If you are interested, please feel free to contact us through the [Contact Us] section. [Examples of Applications] ■ Cleaning of melt spinning nozzles ■ Cleaning of resin filters ■ Cleaning of breaker plates, etc. *For more details, please refer to the materials. Feel free to contact us as well.

• Other cleaning machines

The superheated steam generator "UPSS" can generate superheated steam at a maximum temperature of 1200°C. Additionally, with a temperature control accuracy of ±1°C and over 95% thermal efficiency, it enables improvements in productivity, stability of product quality, and reductions in running costs. In addition to waste volume reduction and carbonization treatment, sterilization and disinfection, and recycling applications, there are numerous proven uses for degreasing and drying of machine parts, as well as cleaning of molds! 【Features】 - Generates ultra-high temperature superheated steam, enabling processing and heat treatment that were not possible with conventional superheated steam. - Achieves steam temperature accuracy of ±1°C with precise temperature control. - Reduces running costs with a high thermal efficiency of 95%. - Lowers operational costs with easy maintenance. *If you would like a manga booklet, please view it from "PDF Download." Feel free to contact us.*

• Other cleaning machines
• Heating device

"Are you having trouble with the debinding process?" - Want to shorten processing time - Want to reduce work steps - Want to perform heat treatment with precise temperature control - Cracking occurs With the "UPSS Superheated Steam Generation Device," you can contribute to shortening the debinding process and improving quality with superheated steam at up to 1200°C. Tokuden has made it possible to generate superheated steam from 200°C to a maximum of 1200°C with precise temperature control of ±1°C using its unique technology. Superheated steam has several times the heat transfer and drying capacity of hot air and can be used for heat treatment in low-oxygen conditions. Please feel free to contact us. Kyoto Sales Department: 075-581-5691 Kanto Branch: 045-475-5120 "What's great about UPSS!" - Generates superheated steam over 1200°C instantly from water - Only electricity and water are used - Excellent temperature control within ±1°C - Electric system without combustible materials for safety and cleanliness - Low cost with commercial frequency specifications using a unique transformer method - No boiler engineer license required for handling as it is a simple boiler

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

Are you having any troubles? - It takes time to change the temperature of the roll. - Failures and worsening of the working environment due to water leaks and oil leaks. - Variability in surface temperature distribution. The "Air-Cooled Hybrid Roll" is a revolutionary roll that combines excellent heating performance through induction heating and cooling performance through air cooling in one unit. It flexibly accommodates small-batch production of various types with rapid heating and cooling. It significantly reduces line downtime to the extreme, contributing to increased productivity. 【Solved with 6 Features!】 ■ Reduces cooling time of the roll by up to 85.7% *Comparison of cooling time from 200°C to 50°C with our product's natural cooling. ■ No risk of failure due to water or oil leaks as it does not use water or oil. ■ Wide temperature settings possible from room temperature up to 400°C. ■ Maintains uniform surface temperature of the roll. ■ Achieves extremely high temperature control. ■ Controls roll temperature without being affected by the substrate inlet temperature through balanced operation. *For more details, please download the materials or contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

The "Air-Cooled Hybrid Roll" is a groundbreaking roll that combines both heating and cooling functions, without using water or oil. It features excellent heating performance through induction heating and cooling performance via a blower, reducing cooling time during frequent temperature setting changes in small-batch production of various products and during regular roll surface cleaning, thereby increasing production line operating rates. It prevents roll temperature rise when the substrate inlet temperature, such as for films, is higher than the roll surface temperature, making it suitable for balanced operation. Since it does not use water or oil, it eliminates the risk of failure due to leaks, providing a clean working environment. ★ We will be exhibiting at the 10th High-Function Film Exhibition ★ Please refer to the basic information for details. 【Six Features】 ■ Cooling time of the roll reduced by up to 85.7% * Comparison of cooling time from 200°C to 50°C with our product's natural cooling ■ No water or oil used, eliminating the risk of failure due to leaks ■ Wide temperature settings possible from room temperature to a maximum of 400°C ■ Uniform maintenance of roll surface temperature ■ Extremely high temperature control capability ■ Control of roll surface temperature unaffected by substrate inlet temperature through balanced operation * Information about this product can be found in the materials available for download.

• Heating device
• Other processing machines
• Food Packaging Machinery

The newly developed "Air-Cooled Hybrid Roll" is a revolutionary heating and cooling roll that combines the functions of a heat roll and a cooling roll, without using water or oil. It features excellent heating performance through induction heating and cooling performance via a blower, achieving reduced cooling times during frequent temperature settings for small-batch production and regular roll surface cleaning. It is also suitable for balanced operation (temperature control operation) when the substrate inlet temperature is higher than the roll temperature. Furthermore, since it does not use water or oil, it eliminates the risk of failures due to water or oil leaks, providing a clean working environment. 【Features】 - Achieves heating and cooling using air without water or oil - Allows for a wide range of temperature settings from room temperature up to 400°C - Realizes extremely high temperature control - Maintains uniform surface temperature of the roll - Controls roll temperature independently of substrate inlet temperature through balanced operation *You can view the materials containing information about this product from the "Download" section.

• Heating device
• Other processing machines
• Food Packaging Machinery

Superheated steam is water vapor created by heating water to high temperatures. Superheated steam using water as a medium is harmless and safe. It serves as a heat source alternative to fire or hot air. ● Are you having trouble with superheated steam? - Want to achieve higher temperatures? - Want to improve product quality with precise temperature control? ● Also, are you facing issues with heat treatment? - Want to shorten the heat treatment time? - Want to perform heat treatment without using flammable materials like oil? - Want to heat at high temperatures in a low-oxygen environment? ~ The superheated steam generator UPSS will solve your problems! ~ - Generates superheated steam up to 1200°C from water with a temperature control accuracy of ±1°C. - Safe and energy-efficient electric system that does not use flammable materials like oil or gas. - Low cost by using commercial frequency (50/60Hz). - Easy operation for anyone, anywhere, without the need for a boiler technician license. ★ Superheated steam generator UPSS is available for rent ★ Feel free to contact us.

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

Superheated steam is water vapor produced by heating water to high temperatures. The UPSS superheated steam generator produces superheated steam at temperatures up to 1200°C. Being water-based, it is harmless and safe, and it also provides sterilization effects. 【Are you facing any of these cleaning or degreasing issues?】 - Cleaning resin adhered to molds - Clogging of nozzles and filters - Degreasing paper and other materials stained with oil - Environmental impact of chemicals used for cleaning You can verify the effectiveness of superheated steam through our product rental service! Please feel free to contact us. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120 【What’s amazing about UPSS!】 - Generates superheated steam up to 1200°C from water in one go - Only electricity and water are used - Excellent temperature control within ±1°C - Safe and clean electric type with no flammable materials used - Low cost due to commercial frequency specifications with a unique transformer method - No boiler technician license required for handling as it is a simple boiler

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

The superheated steam generation device "UPSS W Series" can generate superheated steam at temperatures up to 1200°C. (Note: Conventional superheated steam generators are limited to a maximum temperature of 500°C.) Furthermore, it achieves temperature control with an accuracy of ±1°C through an induction heating method using a transformer. Only electricity and water are used, requiring no special equipment and not limiting installation locations. In addition to the above applications, there are numerous proven uses for heat treatment of metals, debinding of ceramics, drying and disinfection of mechanical parts, and cleaning of molds. ★ Rental available! Please give it a try! If you are interested in renting, feel free to contact us using the inquiry form below. 【Contact by phone】 Kyoto Sales Department: 075-581-5691 Kanto Branch: 045-475-5120 【Features】 - Generates ultra-high temperature superheated steam, enabling processing and heat treatment that conventional superheated steam could not achieve. - Achieves steam temperature accuracy of ±1°C with precise temperature control. - Reduces running costs with a high thermal efficiency of 95%. - Lowers operational costs with simple maintenance. *For more details, please contact us or refer to the catalog.

• Other cleaning machines
• Heating device

The superheated steam generation device "UPSS W Series" can generate superheated steam at temperatures up to 1200°C. (Note: Conventional superheated steam generators are limited to a maximum temperature of 500°C.) Furthermore, it achieves a temperature control accuracy of ±1°C through an induction heating method using a transformer. It only requires electricity and water for operation, without the need for special equipment, making it suitable for various installation locations. In addition to the aforementioned applications, it has numerous proven uses in metal heat treatment, binder removal from ceramics, drying and sterilization of mechanical parts, and aluminum melting. ★ Rental available! Please give it a try! If you are interested in renting, feel free to contact us using the inquiry form below. 【Contact by phone】 Kyoto Sales Division: 075-581-5691 Kanto Branch: 045-475-5120 【Features】 - Generates ultra-high temperature superheated steam, enabling processing and heat treatment that was not possible with conventional superheated steam. - Achieves steam temperature accuracy of ±1°C with precise temperature control. - Reduces running costs with a high thermal efficiency of 95%. - Lowers operational costs with simple maintenance. *For more details, please contact us or refer to the catalog.

• Other cleaning machines
• Heating device

The superheated steam generation device "UPSS" can generate superheated steam at a maximum temperature of 1200°C. Additionally, with a temperature control accuracy of ±1°C and over 95% thermal efficiency, it enables improvements in productivity, stability of product quality, and reductions in running costs. In addition to waste reduction and carbonization treatment, sterilization, and recycling applications, it has numerous proven uses such as tin plating flow treatment, binder removal treatment for ceramics, steam temperature boosting, metal heat treatment, surface modification, melting, degreasing and drying of machine parts, and cleaning of molds! 【Advantages of UPSS!】 - Only electricity and water are used - Safe and energy-efficient without using flammable materials like oil or gas - Low cost as it uses standard power supply (50/60Hz) - Easy operation for anyone, anywhere, without the need for a boiler technician license *You can view detailed product features and applications in the manga materials. For more information, please contact us or download the catalog to view.

• Other cleaning machines
• Wastewater/wastewater treatment equipment
• Other processing machines

The "Hybrid Roll" equipped with a mist generation device is an induction heating jacket roll with a cooling function that enables rapid cooling after heating. In addition to reducing equipment costs, downtime, and working hours, it significantly improves operational efficiency. 【Features】 ■ Electric type, no need for large auxiliary equipment ■ Cooling time drastically reduced to 1/4 of natural cooling time (cooling time from 200°C to 100°C) ■ Ideal for small-lot production of various types due to rapid temperature changes ■ Minimal auxiliary equipment and easy maintenance compared to heating and cooling rolls that circulate fluids ■ Maintains a constant temperature unaffected by external heat or load ★ Exhibition information is provided below. For more details, please contact us or visit the exhibition.

• Heating device
• Other processing machines
• Food Packaging Machinery

Developed a "Air-Cooled Hybrid Roll" that achieves short-term cooling of rolls through high-speed air flow! In addition to reducing equipment costs and downtime, it significantly improves operational efficiency. 【Features】 ■ Reduces cooling time by up to 86% compared to natural cooling ■ Electric operation minimizes auxiliary equipment and maintenance without the use of water or oil ■ Suitable for quick cooling and small-lot production of various products ■ Capable of maintaining a constant temperature unaffected by external heat input For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

Superheated steam refers to high-temperature steam that is generated by further heating saturated steam produced by boiling water. Due to its characteristics compared to saturated steam and hot air, superheated steam is gaining attention in various fields such as manufacturing, the food industry, and the medical industry for applications that require cleaning, sterilization, and drying. ★If you wish to rent, please feel free to contact us using the inquiry form below. 【Features】 - Can achieve high temperatures at room temperature - Extremely high thermal conductivity - Very strong drying power - Low oxygen conditions *For more details, please contact us or refer to the catalog.

• Other cleaning machines
• Heating device

The "Kyoto Small and Medium Enterprises Technology Award," the most prestigious honor awarded to small and medium-sized enterprises in Kyoto that develop excellent new products and technologies by the Public Interest Incorporated Foundation Kyoto Sangyo 21, has selected the superheated steam generator "UPSS." Developed and commercialized in 2012, the "UPSS" has steadily increased its sales and has received this award as a unique product that embodies the core technology rooted in our company. We will continue to strive for technological advancement and work hard to create even better products. *For more details, please refer to the catalog or feel free to contact us.

• Heating device

The superheated steam generator "UPSS W Series" can generate superheated steam at temperatures up to 1200°C. (Note: Conventional superheated steam generators are rated for a maximum temperature of 500°C.) Furthermore, it achieves temperature control with an accuracy of ±1°C through an induction heating method using a transformer. It only requires electricity and water for operation, does not need special equipment, and can be installed in various locations. In addition to the aforementioned applications, it has a proven track record in metal heat treatment, binder removal from ceramics, mold cleaning, and aluminum melting. ★ Rental available! Please give it a try! If you are interested in renting, feel free to contact us using the inquiry form below. 【Contact by phone】 Kyoto Sales Division: 075-581-5691 Kanto Branch: 045-475-5120 【Features】 - Generates ultra-high temperature superheated steam, enabling processing and heat treatment that was not possible with conventional superheated steam. - Achieves steam temperature accuracy of ±1°C with precise temperature control. - Reduces running costs with a high thermal efficiency of 95%. - Lowers operational costs with simple maintenance. *For more details, please contact us or refer to the catalog.

• Other cleaning machines
• Heating device

Conventional superheated steam generators require high-frequency inverters, which are expensive, and the maximum temperature of the generated superheated steam was around 500°C. Tokuden Co., Ltd.'s superheated steam generator "UPSS" adopts a transformer method, reducing costs to half compared to conventional high-frequency types, while generating superheated steam at an industry-leading temperature of 1200°C, with temperature control accurate to ±1°C. Additionally, it can generate high-temperature superheated steam from room temperature water using a commercial frequency transformer. 【Features】 - As it is electric, it does not use combustible materials such as oil or gas. - Excellent in terms of environmental friendliness and safety. - Easy maintenance. - As it is a simple boiler, no operating license is required. - Not subject to radio wave law regulations as it does not use high-frequency inverters. For more details, please contact us or download the catalog.

• Drying Equipment

The superheated steam generation device "UPSS" achieves a high thermal efficiency of 95%, realizing energy and resource savings, and is capable of reducing operational costs. The "UPSS S series" generates superheated steam using existing boilers. Since it utilizes existing equipment, there are no additional costs. Additionally, the "UPSS D series" generates superheated steam at the required locations by heating the piping for steam ejection nozzles and supplying saturated steam. This results in minimal heat loss and extremely high efficiency. 【Features of UPSS】 ■ Generates ultra-high temperature superheated steam exceeding 1000°C ■ Allows precise steam temperature control with an accuracy of ±1°C ■ Reduces running costs with a high thermal efficiency of 95% ■ Not subject to radio wave law regulations due to its induction heating method using a unique transformer ■ Reduces operational costs with simple maintenance For more details, please feel free to contact us.

• Heating device
• Other cleaning machines
• Food environmental hygiene/contamination prevention equipment

The "Induction Heating Jacket Roll" utilizes a unique induction heating technology to heat the roll itself, while the jacket provided on the roll shell enables ultra-high precision thermal processing that maintains the surface temperature of the roll within ±0.5℃. This technology allows for the production of uniformly consistent products. The induction heating method heats the roll itself through the action of the magnetic field created by electricity. High-temperature thermal energy can be obtained with high precision in 1℃ increments, ranging from 40 to 420℃. 【Features】 ■ Wide range of temperature settings ■ Achieves uniform surface temperature distribution ■ Electric operation is simple and space-saving ■ Clean and maintenance-free For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

Super fibers with ultra-high strength and excellent heat resistance, featuring a unique texture, are new synthetic fibers. In the manufacturing process of these fibers, the "thermal stretching," which involves pulling the yarn while heating it after spinning, holds significant importance. In this process, the "jacket roll" thermally processes the fibers with high precision at a high-speed stretching of 400 kilometers per hour, aligning the molecular arrangement and allowing for uniform crystallization without inconsistencies. 【Features】 - Produces a consistently homogeneous and strong material quality - Main applications: synthetic fibers, carbon fiber, spandex For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Textile Processing Machinery

In dry lamination and solvent-free lamination, precise temperature control is required depending on the composite materials and adhesives used. The "jacket roll" maintains a uniform surface temperature with fine adjustments of 1°C across all temperature ranges, allowing for the seamless bonding of various materials such as polyester, polyethylene, polypropylene, resin films, aluminum foil, paper, and steel plates, resulting in a wide variety of composite materials. [Main Applications] - Containers for snacks and cup noodles - Food packaging materials for retort products - Electronic component materials (printed circuit boards, lead frames) - Agricultural and industrial materials such as vinyl houses - Beer and juice cans, among others For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

The thermal processing of plastic films and magnetic tapes, as well as the rapidly expanding applications of non-woven fabrics in recent years, such as in paper diapers and automotive interior materials, is where the "Jacket Roll" demonstrates its excellent functionality. Additionally, it thermally fuses synthetic fiber webs (a sheet-like mass of fibers aligned in one direction) at regular intervals, creating materials with uniform strength suitable for fabric and a variety of textures appropriate for different applications. 【Main Applications】 ■ Non-woven fabric for paper diapers ■ Non-woven fabric for automotive seats, etc. ■ Magnetic tapes ■ Woven fabrics ■ PVC sheets, and more For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Textile Processing Machinery

Until now, the calendar rolls used in the paper manufacturing process, which relied on steam or oil heating, had the drawback of reducing the strength of the paper due to low-temperature, high-pressure nip processing. This issue has been resolved by the "Jacket Roll." With an induction heating mechanism that allows for flexible temperature settings by heating the roll itself, and a heat pipe mechanism that ensures uniform temperature across the entire surface of the roll, high-precision high-temperature calendering is achieved. This creates "ideal paper" that combines excellent printability, strength, and thickness. 【Main Applications】 ■ Soft Calendar ■ Hard Nip Calendar ■ Machine Calendar ■ Super Calendar For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Paper Converting Machinery

The "Battery and Press Rolls" have achieved thermal processing of ultra-thin materials in response to the miniaturization of products and components, including electrical devices. The jacket's temperature uniformity performance has been significantly improved, and by incorporating a sub-coil, a precise roll outer profile can be obtained. This technology demonstrates its power in processes that require micron-level mechanical precision. [Main Applications] ■ Lithium-ion batteries ■ Lithium-ion polymer batteries ■ Fuel cells ■ Printed circuit boards For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines

The "Ultra High Precision Induction Heating Jacket Roll" has made high-temperature precision processing in clean rooms, where the installation of oil rolls is difficult, possible. With a safe and clean electric control that does not use combustible materials, it exhibits excellent characteristics for processing optical films requiring nanometer-level thickness precision and food packaging materials. Additionally, it contributes to space-saving in the work environment as it does not require piping or ancillary equipment. 【Features】 ■ Machine accuracy within 0.003mm for both cylindricity and roundness at high temperatures of 250℃ ■ Achieves an ultimate cylindricity, roundness, and runout of 0.002mm at room temperature ■ Prevents minute deformations during calendering and coating ■ High precision temperature distribution within ±0.5℃ at a roll surface temperature of 250℃ For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Coater
• Food Packaging Machinery

The "Fluid Circulation Jacket Roll" is a jacket roll equipped with a jacket chamber for fluid circulation. Thanks to the high-precision uniform temperature effect of the jacket chamber, it reduces fluid flow by 25% compared to conventional methods, while achieving a temperature distribution accuracy of ±1°C on the roll surface, thus balancing "energy saving" and "ultra-high precision." Furthermore, the reduction in fluid flow significantly lowers equipment costs. It can operate for both heating and cooling. 【Features】 ■ Reduction of equipment costs ■ Choice of heat source ■ Prevention of condensation on cooling rolls ■ Energy-saving effect ■ Operable with set roll surface temperature For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Food Packaging Machinery

The "High-Temperature Induction Heating Roll" enables use in high-temperature ranges that were difficult with conventional thermal contact circulation or electric heater types, achieving a temperature control accuracy of ±3°C at a maximum roll temperature of 700°C. By using a special heat-resistant wire and dividing the internal coils into multiple segments, we demonstrate excellent performance in temperature distribution control for processes such as steel plate and metal plate thermal processing by individually controlling the power supplied to each coil. 【Features】 ■ High-speed response unique to induction heaters, swiftly adapting to sudden changes in rotation speed and set temperature, regardless of load or no-load conditions. ■ Maintains high precision temperature characteristics. ■ Clean and safe design that does not use combustible materials. ■ Reduction of maintenance time and adoption of self-heating rolls. ■ Achieves high production efficiency and energy savings. For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Paper Converting Machinery

The "Sleeve Jacket Roll" is a groundbreaking product that allows for the replacement of only the outer cylinder (sleeve) of the embossing roll during the changeover of production varieties such as non-woven fabrics. There is no need to completely replace the expensive embossing rolls for each pattern, which helps reduce equipment costs. By introducing this sleeve roll along with various embossing sleeves, equipment costs are lowered, contributing to the production of a wide variety of materials and improving production efficiency. 【Features】 ■ Excellent cost performance ■ Quick replacement operation For more details, please refer to the catalog or feel free to contact us.

• Heating device
• Other processing machines
• Textile Processing Machinery

Tokuden can design and manufacture a total system for all electrical aspects of the main circuit, including receiving panels and reactor control panels. With our know-how in special power supply technology and a development and production system that accommodates custom production, we provide optimal systems quickly. 【Product Introduction】 ■ Saturable Reactors ■ Special Transformers ■ Special Melting Furnace Power Supply Systems ■ Transformers for Large Motors ■ Reactors for Vehicles Please feel free to contact us for more details.

• Transformers
• power supply

The "Medium Frequency Induction Heating Device" utilizes an induction heating method with a medium frequency magnetic field that has high current penetration, allowing for precise heating of metals at a stable temperature, improving yield, and achieving the production of high-quality products. The rapid temperature rise to the set temperature also contributes to production efficiency and energy savings. Since it does not use heat sources other than electricity, it is safe and reduces CO2 emissions. Additionally, it minimizes heat release to the outside, providing a safer working environment. 【Features】 ■ Heating coils are manufactured in various shapes and capacities to match the heated object. ■ Cooling methods can be selected from self-cooling, air cooling, or water cooling. ■ Capacity ranges from 1 to 350 kVA, with frequencies up to 1000 Hz, accommodating a wide range of specifications. ■ Output frequency can be adjusted within the specification range. ■ Matching transformers are also produced in-house, compatible with any voltage or current. For more details, please refer to the catalog or feel free to contact us.

• Heating device

The induction heating jacket roll operates without the need for piping, boilers, or circulation pumps, achieving operation with minimal energy. By eliminating heat loss from piping and the energy consumption of circulation pumps, we have received reports of achieving 60% energy savings compared to oil rolls. (Based on our company's case studies) 【Reduced energy consumption (compared to oil rolls)】 ■ Heat loss energy from piping for heat medium supply ■ Heat loss energy from the boiler itself ■ Heat efficiency loss of the boiler ■ Energy consumption of circulation pumps for oil supply Please feel free to contact us for more details.

• Heating device
• Other processing machines
• Food Packaging Machinery