フジ産業 List of Products and Services

The gantry machining centers manufactured by Fuji Industries are capable of processing a wide range of materials, including aluminum, steel such as iron and SUS304, and resins. Each unit is custom-made, allowing us to provide tables, sizes, and tool counts tailored to our customers' requests. By equipping the machines with necessary functions and eliminating unnecessary features, we achieve a low price range. Our service department is available to assist with inquiries about the machines and any issues that may arise after delivery. **Features of Fuji Industries' Gantry Machining Centers** - **Versatile Material Processing**: Capable of processing a wide range of materials, including aluminum, steel, and resins. - **Customization Flexibility**: We provide options tailored to customer requests, such as table size and number of tools. - **Affordable Pricing**: Achieved by including only necessary functions and removing unnecessary ones. - **Robust Support System**: Our service department is available to assist with machine inquiries and troubleshooting after delivery. *For more details, please download the PDF or feel free to contact us.*

• Machining Center

We would like to introduce case studies of the processing machines we handle. A company specializing in aluminum sash processing faced the issue of low production efficiency due to manual drilling by workers. We proposed the "FB6000-12ATC-C," a machine that performs both machining and cutting processes in one unit. This reduced processing time to half compared to manual work. A steel material sales company expressed concerns that simply selling materials was no longer sufficient. We suggested the high-torque "FB-8000-20ATC-S," capable of handling long steel materials. This added value to their products and expanded their sales channels. [Case Overview: Aluminum Sash Processing Company] ■ Challenges - Reliance on individual manpower due to manual processes - Low productivity and variations in precision affecting quality ■ Results - Proposed a machine equipped with two spindles: one for drilling/milling and another for cutting with a pivoting saw - The pivoting saw allows for complex cuts at various angles on the material's ends - Achieved uniform quality without the need for marking *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

At Fuji Industries, we are always available to handle inquiries and maintenance related to our machines. If you have any concerns regarding machine troubles, breakdowns, or overhauls, please feel free to contact us. Additionally, please refer to the videos for simple maintenance methods. 【Self-Maintenance (Partial)】 ■ Cutting oil adjustment method (semi-dry) ■ Cutting oil adjustment method (oil mist) ■ Lubricating oil adjustment method ■ Turret internal timing belt and clutch position ■ Fuse replacement method *For more details, please refer to the PDF materials or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview following the introduction of long-length processing machines handled by Fuji Industries. We will share customer feedback in response to questions such as, "Can you tell us the background leading to the introduction of the long-length processing machine?" "Where did you learn about our machines?" and "Were you aware of the existence of such long-length processing machines before?" Please take a moment to read it. [Interview Content (Excerpt)] ■ Can you tell us the background leading to the introduction of the long-length processing machine? ■ Where did you learn about our machines? ■ Were you aware of the existence of such long-length processing machines before? ■ How is the processing accuracy? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview after the installation of a long-length processing machine handled by Fuji Sangyo. Starting with the question, "Why did you decide to introduce the NC long-length processing machine?" we will share the voices of our customers in response to questions such as, "What was the background for introducing the second and third machines?" Please take a moment to read it. [Interview Content (Excerpt)] ■ It has been about 30 years since you introduced the first unit, but why did you decide to introduce the NC long-length processing machine? ■ What was the background for introducing the second and third machines? ■ Your company has introduced a total of six of our processing machines; what do you think is the reason for such repeat purchases? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview after the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback on questions such as, "How did you come to know about Fuji Sangyo?" "What do you find most appealing about our products?" and "Has work efficiency improved after the installation?" Please take a moment to read it. 【Interview Content (Excerpt)】 ■ How did you come to know about Fuji Sangyo? ■ What do you find most appealing about our products? ■ You purchased the second machine for long-length processing; what was the reason for this purchase? ■ I believe that long-length processing machines are a significant investment; did you have any financial concerns when considering the installation? ■ Has work efficiency improved after the installation? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview after the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "What challenges did your company face before introducing our long-length processing machines?", "How did you come to know about Fuji Sangyo?", and "Was there a machine size that suited your company?" Please take a moment to read it. [Interview Content (Excerpt)] ■ What challenges did your company face before introducing our long-length processing machines? ■ How did you come to know about Fuji Sangyo? ■ Was there a machine size that suited your company? ■ Your company has since repeated orders for our processing machines; what made you decide to introduce the second and third machines? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview regarding the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "First, please tell us about your company's business," "Before introducing our machines, were you processing manually?" and "What prompted you to install our machines?" Please take a moment to read it. 【Interview Content (Excerpt)】 ■ First, please tell us about your company's business. ■ Before introducing our machines, were you processing manually? ■ What prompted you to install our machines? ■ Did you actually see our machines before installation? ■ After installation, did it help with processing new products? ■ How is the response of our service? ■ Is the machine fully operational? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview regarding the introduction of long-length processing machines handled by Fuji Sangyo. We will share customer feedback on questions such as, "How did you come to know about Fuji Sangyo?" and "Before the introduction of the long-length processing machine, were tasks done manually?" and "What was the most important point considered when introducing the long-length processing machine?" Please take a moment to read it. [Interview Content (Excerpt)] ■ How did you come to know about Fuji Sangyo? ■ Before the introduction of the long-length processing machine, were tasks done manually? ■ What was the most important point considered when introducing the long-length processing machine? ■ How much has your production volume increased since introducing our machines? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview following the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "How did you come to know about Fuji Sangyo?" "What aspect of this machine do you find most appealing?" and "What benefits have you experienced since the installation?" Please take a moment to read it. [Interview Content (Excerpt)] ■ How did you come to know about Fuji Sangyo? ■ What aspect of this machine do you find most appealing? ■ What benefits have you experienced since the installation? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

The "FB-S Series" is a long steel processing machine that can be customized to your preferred stroke through made-to-order options. All models come standard with easy-to-use dialogue software. Even complex end mill processing, such as long holes, is included in the standard menu. All necessary functions for processing are included as standard, allowing for production to start the same day. 【Features】 ■ Ideal for processing steel materials (square pipes, H-beams, C-beams, etc.) ■ Convenient features that can be used from the day of installation are standard ■ Further customization available with a wide range of options ■ Easily processes 6-meter materials ■ Processing strokes can accommodate from 2 meters to over 8 meters! ■ User-friendly, easy-to-read processing pattern with an interactive touch panel *Exhibiting model at JIMTOF2024! Booth number E3031 *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

The "FB Series" is a long aluminum material processing machine equipped with convenient features that can be used from the day it is installed. It can be customized to your preferred stroke with made-to-order options. It easily processes materials up to 6 meters long. Additionally, all models come standard with easy dialogue software, and the labor-intensive fin cut is included in the standard menu. 【Features】 ■ Ideal for processing long aluminum materials ■ Customizable to your preferred stroke with made-to-order options ■ Easily processes materials up to 6 meters long ■ All models come standard with easy dialogue software ■ All necessary processing functions are standardly equipped upon installation *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

This document is a problem-solving book for high-rigidity, high-torque long-length processing machines. It includes case studies addressing issues such as: "I want to increase production efficiency to handle large orders" and "I want to improve production efficiency by reducing manual marking," as well as interviews conducted after the installation of the equipment. This is a must-read for those considering a review of their production equipment. Please take a look. [Contents] ■ Problem-solving case studies ■ Customer feedback: Interviews after equipment installation *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce an interview following the installation of long-length processing machines handled by Fuji Industries. Starting with the question, "How did you come to know about Fuji Industries?" we will present customer feedback on questions such as, "What was the deciding factor in purchasing Fuji Industries' long-length processing machine?" and "Have there been any changes in productivity or internal reputation since you started using it?" You can view the details in the PDF document, so please take a moment to read it. 【Interview Content】 ■ How did you come to know about Fuji Industries? ■ Why did you think that way? ■ What was the deciding factor in purchasing Fuji Industries' long-length processing machine? ■ If you call for help, will they come to assist you within a day or two? ■ Have there been any changes in productivity or internal reputation since you started using it? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a long-length processing machine that was implemented at a company manufacturing chassis and body boxes for commercial vehicles. The company was facing challenges such as difficulty in securing work area, aging equipment, and the normalization of heavy labor and overtime. In response, we proposed the "FB-10000-8ATC-C" model, which can complete the processes of the cutting department, processing department, and parts assembly department with just one machine. As a result, the processing space was reduced to one-third, the number of processing workers was halved, and the workers who were previously engaged in processing moved to the assembly department, leading to more than double the work efficiency. Additionally, this contributed to an improved workplace environment and a reduction in turnover rates. [Case Summary] ■ Issues: Difficulty in securing work area, aging equipment, and the normalization of heavy labor and overtime ■ Proposal: A model that can complete the processes of three departments with one machine ■ Effects: Processing space reduced to one-third, number of workers halved, work efficiency doubled, and reduced turnover rates *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a long-length processing machine introduced to a metal processing manufacturer in Tochigi Prefecture. The company only had high-spec processing machines, specifically a laser processing machine and a large five-sided processing machine. While these machines were over-spec for drilling holes for frames, they had no other options, so even simple processing was done using these expensive machines. Therefore, we proposed using the "FB-5000-20ATC-S" for simple processing such as drilling and tapping on square pipes. By performing simple processing with Fuji Sangyo's processing machine, work efficiency doubled, allowing personnel to be redirected to frame welding tasks, significantly improving productivity. 【Case Overview】 ■ Issue: Many simple processes, but only high-spec processing machines available, leading to mismatched work. ■ Proposal: We proposed the Fuji Sangyo long-length processing machine "FB-5000-20ATC-S." ■ Effects: - Work efficiency doubled. - The high-spec processing machine's operating rate increased further, boosting the company's profits. *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a long-length processing machine introduced to an aluminum building materials processing company. The company had concerns that their existing production capacity could not handle large orders. At one point, they learned about our machine capable of cutting and machining, and requested a consultation. We proposed the saw-equipped long-length processing machine "FB6000-12ATC-C." As a result, the automation of a series of work processes shortened the workflow, reducing processing time to half of what it was before. By transitioning from manual to machine work, processing accuracy improved, and variations in precision were eliminated. 【Case Overview】 ■ Concern: Existing production capacity could not handle large orders ■ Proposal: A machine that performs both machining and cutting in one unit ■ Effect: Processing time was halved and processing accuracy improved *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a long-length processing machine introduced to an aluminum sash processing company. The company faced the challenge of low production efficiency due to manual drilling by workers using a drill press. In response, we proposed the saw-equipped long-length processing machine "FB6000-12ATC-C." The effects of introducing the machine have been outstanding, including a reduction in processing time to half compared to manual work, the ability to complete processing automatically once set, and a reduction in labor costs, which translates into profits for the company. However, the most significant benefit they feel is the achievement of uniform quality without the need for marking work. [Case Overview] ■ Problem: Low production efficiency due to manual drilling by workers ■ Proposal: A machine that performs both machining and cutting processes in one ■ Effect: Achieved uniform quality without marking *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a company that processes aluminum sashes for building materials, which has implemented a long-length processing machine. The company was performing work processing and cutting in separate processes, and they expressed a desire to automate at least the cutting machine, as it was old, in order to improve production efficiency even slightly. Initially, they were only considering the automation of cutting, but we proposed a system that integrates three processes: "cutting, drilling, and mortising." As a result, the work that previously involved cutting with a cutting machine, transporting it to the processing area, and having a person drill holes with a drill press has now been made possible with a single chuck for cutting and processing due to the introduction of a multifunction machine, leading to a dramatic improvement in production efficiency. [Case Overview] ■ Issue: Processing and cutting are separate processes ■ Proposal: A processing machine that integrates automatic loading, cutting, and drilling ■ Effect: Significant improvement in productivity by compressing people, time, and space *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case study of a long-length processing machine that was implemented at a sheet metal fabrication company specializing in frame assembly for machinery. The company faced the challenge that drilling holes in frames is always necessary, but doing it manually is quite labor-intensive. They wanted to streamline this process to improve production efficiency and, consequently, profit margins. We proposed using the "FB-5000-20ATC-S" to perform simple operations such as drilling and tapping holes in square pipes. By mechanizing the tedious yet low-profit margin task of drilling holes, the efficiency of the work dramatically increased. This allowed the company to significantly boost both work efficiency and overall sales. 【Case Overview】 ■Challenge: Drilling holes in frames is always necessary, but doing it manually is difficult. ■Proposal: We proposed the Fuji Industry long-length processing machine "FB-5000-20ATC-S." ■Effect: The company was able to reassign two drill press operators to focus on their main welding tasks. *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

We would like to introduce a case where a long-length processing machine was introduced to a manufacturing and sheet metal company that produces machine frames and similar products. The company faced the challenge that handling large processing machines was difficult, and when the responsible operator left, there was no replacement available. To address this, we conducted a one-day training session on the operation of the "easy interactive touch panel" for the factory manager and 2 to 3 young employees. As a result, when an operator suddenly resigned, the employee who had recently received training was able to operate the processing machine as a backup for a while. Furthermore, at the same time, that employee successfully expanded the system by teaching the operation methods to new employees. 【Case Overview】 ■ Problem: Large processing machines are difficult to handle, and there is no replacement when the responsible operator leaves. ■ Proposal: Conducted a one-day training session on the easy interactive touch panel (FS-MAC). ■ Effects: - Although the responsible operator left, the successor employee was able to perform the same processing within a few days. - Additionally, part-time workers can also operate the machine, leading to an overall increase in productivity. *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

The "FB-5000-20ATC-S" is a high-torque, high-rigidity version of our flagship product, the NC long-length processing machine FB series. It enhances the rigidity of each axis, allowing for processing of up to a maximum drill size of 45φ and tapping of M24. We also accommodate custom manufacturing, such as changes in stroke. ★ We are currently offering materials that introduce case studies on work efficiency improvements using our long-length processing machines. 【Features】 ■ Suitable for processing square pipes, H-beams, channel steel, and more ■ Can be manufactured with coolant specifications ■ Easy operation with standard dialogue menu * You can view the product materials from "PDF Download." Please feel free to contact us with any inquiries.

• Special Processing Machinery
• Semiconductor inspection/test equipment
• Other processing machines

Two-axis installation of a saw head for cutting steel materials and a spindle head! This is a multi-cutting compound machine that can perform cutting, angle cutting, drilling, tapping, and milling of pipes all in one unit. Input work only requires numerical values from drawings! Easy operation is a delight. It comes standard with a dialogue menu for simple operation and is compatible with square and round pipes. 【Features】 - Capable of cutting, angle cutting, drilling, tapping, and milling pipes up to 100φ and 100×100 all in one machine. - Equipped with an indexing device, allowing for processing of four sides for square pipes and 360° processing at any position for round pipes with a single chuck. - Cutting with a chip saw allows for easy operation and cutting of materials like stainless decorative pipes that are difficult to process with lasers. - Standard dialogue menu for easy operation. - An automatic material feeding device can also be installed (optional). - Custom production based on full orders, accommodating customer requests such as stroke length. *For more details, please download the catalog or feel free to contact us.

• Special Processing Machinery

The customer expressed concerns that due to the variety and small quantities of processed materials, the current processing machine is not cost-effective, and they sought our advice on how to address this issue. Automation tailored to a cost-effective basis is one of our specialties. This time, we proposed an integrated processing machine called "FPC6000," which combines automatic loading, cutting, and drilling. However, since this was the first attempt, there were numerous adjustments needed on both the software and hardware sides. Additionally, there was a request to dock with the equipment currently being used by the customer, which posed some challenges, but we managed to complete a machine that met their satisfaction. After the installation, we received reports that they are now operating within the cost-effective processing time. [Case Study] ■ Before Installation - The current processing machine is not cost-effective. ■ After Installation - Operating within the cost-effective processing time. *For product details, please download the catalog. *Specifications may vary slightly.

• Special Processing Machinery

The "Simultaneous 5-Axis Gantry-Type Long-Length Machining Center" handled by Fuji Sangyo Co., Ltd. allows for machining of end faces, side faces, and top faces using end mills and drills. Since our establishment in 1985, we have delivered over 2,000 long-length machining centers to the market. Our fully customized machining machines accurately respond to the needs of each individual company, strongly supporting the automation and labor-saving efforts of our customers' factories. Of course, we can process a variety of materials, including iron and stainless steel. Please contact us for more details. We will respond to your needs. 【Features】 ■ Machining of end faces, side faces, and top faces using end mills and drills ■ Complex machining made possible by simultaneous 5-axis processing ■ Taper machining is also possible *For more details on the product, please download and view the comprehensive catalog.

• Special Processing Machinery

We have uploaded a video of the long-length processing machine for square pipes, the 'FCP 6000 16ATC'. It automatically handles the arrangement, loading, cutting, drilling, and milling of square workpieces. With automatic workpiece rotation, processing from four directions is possible. It is equipped with a circular saw, allowing for angled cuts. *For product details, please download the catalog and take a look. *Specifications may vary slightly.

• Special Processing Machinery

The customer was performing acute angle cutting of aluminum profiles, but since they did not have a cutting machine suitable for large workpieces, they were taking time to cut using a general-purpose cutting machine and manual processing. Therefore, we proposed the long-length processing machine with a saw, 'FB6000-12ATC-C', which can perform both cutting and processing. This machine is equipped with two spindles: one for drilling and milling, and another for cutting with a ±180° swiveling saw axis, allowing machining and cutting to be done with a single machine. However, the cross-section of the customer's material was large, and it could not be processed in one go with standard acute angle cutting. Thus, we customized our interactive processing menu to enable acute angle cutting of large aluminum profiles by gradually cutting off the material, similar to cutting noodles. As a result, the processing time for acute angle cutting was reduced to less than half compared to the previous general-purpose machine and manual processing, and the processing accuracy improved. [After Implementation] - The processing time for acute angle cutting was reduced to less than half compared to the previous general-purpose machine and manual processing. - Processing accuracy improved. - Since machining can be done immediately after cutting, it contributed to shortening the process. *For product details, please download the catalog and take a look. *Specifications may vary slightly.

• Special Processing Machinery

The "FBH-20AL-6T" is a compact, low-cost, caster-equipped simple NC turret processing machine that matches the times. It comes standard with a dialogue menu, making operation easy on the touch panel. Additionally, it adopts the FANUC 0i-MF control specification and is available in two sizes: 2000mm or 2500mm. 【Features】 ■ Simple and lightweight model of the FB series ■ Standard equipped with a dialogue menu ■ Easy operation on the touch panel ■ Available in two sizes: 2000mm/2500mm ■ Control specification adopts FANUC 0i-MF ■ Standard equipped with a dedicated 6-axis turret *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

This explains how to operate the "interactive touch panel" standard equipment on Fuji Sangyo's long-length processing machine. Even complex processing can be done simply by touching along the guide. Many machine tools require inputting EIA programs (G-code) to create processing programs, but this is not necessary. By simply entering the dimensions of the workpiece and the processing pattern according to the on-screen guide, the settings are completed. You can also check the processing program set on the screen, allowing you to confirm the image before actual operation. The video below demonstrates a simple processing pattern, but complex processing is certainly possible as well! *For more details, please feel free to contact us.

• Special Processing Machinery

The NC long-length processing machine 'FB5000-16ATC' from Fuji Industry is designed for those who want to easily process long items. It processes long items fully automatically. This improves cost performance and further ensures product uniformity. Additionally, it helps prevent human errors, which contributes to gaining trust from clients. The stroke can be customized for users with an X-axis range of 2,000 to 8,000 mm. 【Features】 ■ For processing over 5,000 mm, a central stopper is included, allowing for efficient left and right processing. ■ It comes standard with a "dialog menu," making operation on the panel very simple. ■ The number of tools and vices can be changed according to user specifications. ■ The stroke can be customized for users with an X-axis range of 2,000 to 8,000 mm. *For more details, please feel free to contact us.

• Special Processing Machinery

The "FC-400NC" from Fuji Sangyo is an NC mortising machine suitable for complex mortise cuts with a 180-degree rotating saw. You can leave the intricate processing of aluminum edges to this machine. With the saw rotating 180°, complex mortise cuts at the edges can be easily achieved. This is the first mortising machine to feature an "illustrated interactive programming method," making it easy for beginners to operate. If you are facing issues such as "wanting to shorten processing tact time" or "aiming for uniform quality," please feel free to consult us! 【Features】 ■ The saw rotates 180° ■ Easily enables complex mortise cuts at edges ■ Accommodates a wide range of sizes from 1.2mm to 15mm in thickness ■ Fully covered to prevent the scattering of chips *For more details, please feel free to contact us.

• Special Processing Machinery

At Fuji Industries, we handle the cutting machine 'FC-500A' designed for long materials. The standard length is set at 6,000mm, but it can be customized according to customer requests. Customers who wish to process aluminum sashes longer than 6,000mm are welcome to contact us. Our product is equipped with the NC device "FANUC 35-iB." It also features an automatic feed function for fixed dimensions, allowing for automatic cutting once the settings are configured. If you are looking to perform not only simple cutting but also other processing tasks, please feel free to consult with us. We will provide you with an original long material processing machine! 【Features】 ■ Compatible with long materials ■ Customizable according to customer requests ■ Equipped with the NC device "FANUC 35-iB" ■ Automatic feed function for fixed dimensions, allowing for automatic cutting after initial setup *For more details, please feel free to contact us.

• Special Processing Machinery

Fuji Industry's unique "Interactive Touch Panel" does not require programming G-code from scratch. Dozens of processing patterns are built in by default, so you only need to select the processing pattern for your work from among them. There are no complicated or difficult operations; you can control the processing simply by entering the numerical values from the drawings according to the guide. We have prepared programs that match various types of processing. Please experience this operability for yourself. 【Features】 ■ No need to program G-code from scratch ■ Processing control is possible just by entering the numerical values from the drawings according to the guide ■ It is possible to give a title to the program ■ Processing patterns set for each workpiece are clearly visible ■ Once data entry is complete, a process chart appears with drawings *For more details, please feel free to contact us.

• Special Processing Machinery

We would like to share an episode where the introduction of a multifunction machine dramatically improved production efficiency. We received an inquiry from a company that processes aluminum sashes for building materials, stating, "Our cutting machine is old, so we want to automate at least the cutting process." In response, we proposed the "FB3000-16ATC-C." This machine is equipped with a spindle for processing (such as drilling and tapping) and a saw that can pivot ±180°, allowing cutting and processing to be done with a single machine. Everything is automated, and the pivoting saw can also perform complex mortise processing, enabling the consolidation of cutting, processing, and mortise cutting into one machine. After the introduction, we received the delightful feedback: "Previously, we would cut with a cutting machine, take it to the processing area, and have someone drill holes with a drill press. Thanks to the introduction of this multifunction machine, we can now perform everything from cutting to processing with one chuck, resulting in a dramatic improvement in production efficiency!" Furthermore, since we were able to consolidate the mortise cutting process that was previously done separately, we can now operate at a production efficiency level beyond what we initially anticipated. *For more details, please feel free to contact us.*

• Special Processing Machinery

We would like to introduce an episode from a manufacturer that produces cargo beds and body boxes for commercial vehicles, which achieved "reduced overtime and lower turnover rates" using our long-length composite machine. In the factory, the cutting, processing, and parts assembly departments occupy more than half of the factory area, and the aging of the equipment has progressed, leading to frequent issues with internal collaboration. Since the main focus is on processing heavy materials of various types, it is not only very labor-intensive but also difficult to leave work on time. As a result, the recruitment and departure of employees have become routine every month, leading to staff shortages and poor work efficiency. We proposed the new machine "FB-10000-8ATC-C," which can handle the processes of the three departments mentioned above with just one unit. After its introduction, we received feedback stating, "The processing space has been reduced to one-third, the number of processing workers has decreased to half, and those who were previously engaged in processing have moved to the assembly department, resulting in more than double the work efficiency." Additionally, a workplace that previously made it impossible to leave on time has seen a reduction in overtime, allowing for designated on-time departure days during the week, which has also contributed to a decrease in turnover rates. *For more details, please feel free to contact us.*

• Special Processing Machinery

We would like to share an episode where our machinery saved a construction material processing company from crisis. This company, rooted in the local community for 30 years, processes and assembles window and door frames for mid-rise buildings for major manufacturers. Like many manufacturing companies today, they were directly affected by labor shortages, significant market changes, and cost reductions imposed on subcontractors due to each company's efforts to cut costs. They were continuing their business with three used machines from 20 years ago and manual labor. Due to the aging workforce and declining popularity of the industry, the shortage of workers had become a norm, and they were at a loss as to how to improve productivity. The work processes were divided among three factories, with processing, parts assembly, and final assembly taking place separately. This meant that once one process was completed, the "delivery" process would come into play, resulting in increased time and costs. We proposed a redesign of the entire operation, including improvements in productivity through the introduction of our products, simplification of workspaces, and streamlining of delivery tasks. After implementation, we received feedback that "productivity has tripled with the current workforce." *For more details, please feel free to contact us.*

• Special Processing Machinery

The "FB-5000-12ATC" is a series of our flagship long-length processing machines that can be fully customized for processing lengths from 1m to 20m. You can choose between two types of spindles: ATC (Auto Tool Changer) type and turret type, which can be changed according to your processing needs. The turret type has a maximum of six tools compared to the ATC type, but it allows for tool changes in just one second, significantly increasing processing speed. Additionally, this model can process a variety of materials including iron, steel, aluminum, and plastics. 【Features】 ■ Ideal machine for long-length processing (drilling, tapping, milling) ■ X-axis rapid feed speed, the fastest in the industry at 80m/min ■ Easy operation with standard interactive menu ■ Stroke length can be customized based on customer requests ■ For processing over 5m, a central stopper is included for efficient left-right processing ■ Number of tools, vices, etc. can be changed! Please consult us *For more details, feel free to contact us.

• Special Processing Machinery

We would like to introduce a case where the pipe multi-cut processing compound machine 'FPC-5000-12ATC' was implemented for a company that manufactures doctor devices used in paper machines. The workpiece is 11 meters long, which is extremely long. We perform "drilling" and "tapping" processes on this long item, but due to the large number of operations required, we received a request asking, "Is there any way to automate this? And make it unmanned as well?" There were many challenges, and we considered and designed it almost as a dedicated original machine. We cleared all the requests, and once it was installed, we received the happy report that production efficiency improved and it became possible to produce about two pieces. [After Installation] ■ Production efficiency improved ■ It became possible to produce about two pieces *For product details, please download the comprehensive catalog and take a look.

• Special Processing Machinery

At Fuji Sangyo Co., Ltd., we handle the long-length pipe processing machine 'FPC-6000-12ATC-4'. Once you set the workpiece, clamping, transport, and feeding can all be done automatically. Drilling, end milling, and cutting with a saw are also automatically processed through program control, so there is no human intervention in the entire series of operations. Scrap materials (front end, rear end) are also automatically discharged via conveyor or clamp. 【Features】 ■ Clamping, transport, and feeding are all possible automatically once the workpiece is set. ■ Drilling, end milling, and cutting with a saw are also automatically processed through program control. ■ There is no human intervention in the entire series of operations. ■ Scrap materials (front end, rear end) can also be automatically discharged via conveyor or clamp. *For more details about the product, please download and view the catalog.

• Special Processing Machinery

We would like to introduce a case study of the gantry-type machining center "FZ-B 3000×1000-20ATC." While the customer had become capable of processing long materials, they expressed a desire to automate the processing of wide workpieces as well. This inquiry came from a customer who had previously adopted our machinery. We proposed our product, customizing it to enhance rigidity according to the workpiece and enabling drilling, tapping, and milling for wide slots up to 3000mm×1000mm. While we were able to cover the X and Y directions, the Z-axis stroke was insufficient. Therefore, we decided to equip the front of the machining center with a table that allows for vertical setup of materials, making processing of the end faces possible. Productivity has dramatically improved. Furthermore, the ability to handle wide workpieces has expanded the range of work, leading to an influx of additional projects, as reported by the customer. [Case Study After Adoption] - Productivity has dramatically improved. - Capability to handle wide workpieces has been achieved. - The range of work has expanded, allowing for the acquisition of more projects. *For more details about the product, please download and view the comprehensive catalog.*

• Special Processing Machinery

The "FB Series" is an NC long material processing machine that efficiently performs drilling, tapping, and milling on long materials such as aluminum sashes and square pipes. Thanks to the head's rapid feed speed of 80m/min, it reduces unnecessary positioning time and enables efficient processing. We can provide custom-made machines tailored to meet our customers' needs. 【Features】 ■ As it is completely made to order, each unit can be customized to fit the customer's requirements. ■ We have a track record of producing processing machines with strokes ranging from 2m to over 10m. ■ Equipped with interactive software as standard, allowing anyone to easily create programs. ■ The head's rapid feed speed of 80m/min reduces unnecessary positioning time and allows for efficient processing. *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

This catalog is a comprehensive catalog featuring processing machines handled by Fuji Sangyo Co., Ltd. It includes the NC long-length processing machine "FB-5000-12ATC," suitable for long-length processing with user-specified strokes, as well as the NC mortising machine "FC-200NC," which can swivel ±180°, and the angle cutting machine "FC-500A," which uses servo motors for angle and fixed-length cutting. [Contents] ■ NC Long-Length Processing Machine Series ■ Long-Length Composite Machine Series ■ NC Mortising Machine Series ■ Cutting Machine Series ■ Special Machines (Custom Specifications) Series *For more details, please refer to the PDF materials or feel free to contact us.

• Special Processing Machinery

Fuji Sangyo Co., Ltd. is a comprehensive production manufacturer that handles everything from the design and development of various processing machines to processing and assembly. We provide machines that cover a wide range of processing, targeting diverse materials such as aluminum, steel, and resin, including long-length processing machines, aluminum sash processing machines, machining centers, 5-axis processing machines, and various industrial machines, contributing to labor-saving in various industries such as construction materials, vehicles, and aircraft. 【Sales Items】 ■ Design and production of long-length NC processing machines, gantry panel processing machines, various dedicated machines, plastic processing machines, aluminum sash processing machines, NC stud welding machines, and various processing machines for wood, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

The "FB-5000-8ATC-C" is a multi-processing machine equipped with a machining head and a ±180° swiveling saw head, allowing for efficient drilling, tapping, milling, straight cutting, and angle cutting of long aluminum materials all at once. By mounting the saw head on the main spindle, we have achieved significant improvements in rigidity and durability compared to our conventional angle head structure. With a full cover design to prevent chip scattering and a front area sensor as standard equipment, safety is enhanced. 【Features】 ■ Custom-made production allows for changes in X-axis stroke, number of tools, and number of vices ■ Easy operation with a standard interactive menu ■ Suitable for processing long aluminum materials related to building materials like window frames, vehicle bodies such as trucks and buses, as well as in the aerospace and railway sectors. *For more details about the product, please download and view the catalog.

• Special Processing Machinery
• Other machine tools
• Plastic processing machines (cutting and rolling)

The "FB-5000-12ATC/FB-5000-DT" is an NC long-length processing machine equipped with an interactive program developed by our company, allowing anyone to easily create processing programs. Everything, including the stroke, is user-specified, making it ideal for long-length processing. We respond to customer requests regarding processing stroke, number of vices, number of tools, and more. 【Features】 ■ A machine suitable for long-length processing (drilling, tapping, milling) ■ X-axis rapid feed speed, the fastest in the industry at 80m/min ■ Easy operation with a standard interactive menu ■ We will consider customer requests regarding stroke ■ For processing over 5m, a central stopper is included, enabling efficient left and right processing ■ Number of tools, number of vices, etc. can be changed! Please consult us *For more details, please refer to the PDF materials or feel free to contact us.

• Special Processing Machinery