coating Product List and Ranking from 573 Manufacturers, Suppliers and Companies

Ceramic Coating: "The release effect of the heat fusion plate lasts three times longer."

It is a coating technology that maximizes "non-stick and release properties" through the combination of ceramics and fluororesin.

CHC (Ceramic Hard Coat) is a new type of fluoropolymer coating that achieves non-stick properties and high film hardness at elevated temperatures, comparable to standard fluoropolymer coatings. ■Features - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing ■Applications - Resin welding plates - Resin molding molds - Heater plates - Heat sealers *For case studies and product details, please see the link below.

Company：吉田ＳＫＴ
Price：Other

Resin mold
coating

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Fluororesin coating 'QCE-033M'

Explanation of Yoshida SKT's fluororesin coating 'QCE-033M'.

There are various types of resin for fluoropolymer coatings, depending on the application environment. At Yoshida SKT, we specify materials and processing according to the product number. 'QCE-033M' is a type of PFA coating. Among fluoropolymer coatings, it is characterized by excellent non-stick properties, smoothness, and minimal defects. 【What is PFA (Perfluoroalkoxy Alkane Polymer)?】 ■Features It is an improved resin of PTFE, having the same continuous use temperature of 260°C as PTFE. With a low thermal melt viscosity, it can achieve a continuous film with fewer pinholes than PTFE, making it the highest-performing fluoropolymer for corrosion-resistant coatings. Additionally, PFA is superior in non-stick properties compared to PTFE for certain applications, and is used as a high-temperature release coating. For more details, please download the materials or contact us.

Company：吉田ＳＫＴ
Price：Other

Secondary Cells/Batteries
coating

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Fluororesin coating 'ECK-033'

Explanation of Yoshida SKT's modified fluororesin coating 'ECK-033'.

There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing based on the product number. "ECK-033" is a type of modified fluoropolymer coating. It is characterized by excellent wear resistance and slip properties among fluoropolymer coatings. Modified fluoropolymer coatings form a coating film using engineering plastics or super engineering plastics combined with fluoropolymers. For more details, please download the materials or contact us.

Company：吉田ＳＫＴ
Price：Other

Secondary Cells/Batteries
coating

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Surface treatment example: Precision non-stick coating applicable to polyester.

We would like to introduce a case where a highly precise non-stick coating suitable for processing with a jig made of polyester mesh has been adopted.

This is a case of surface treatment to prevent adhesive from sticking to the jig used in an automatic machine for laminating films. ■Consultation When laminating films with adhesive, a polyester mesh for screen printing is fixed to a metal frame and used as a positioning jig. The consultation was to solve the issue of adhesive that overflows from the film sticking to the polyester mesh, which contaminates the product's film. ■Conditions for Choosing Treatment The surface treatment requires low-temperature processability that can be applied to polyester and precision that does not crush the mesh openings. 【Issues to be Resolved】 - Non-adhesiveness to prevent adhesive from sticking - Precision that does not crush the mesh openings - Low-temperature processability ■Adopted Coating 'NanoProcess(R)' ■Achieved Effects We proposed 'NanoProcess,' which has high non-adhesiveness that prevents adhesive from sticking, including tape adhesive, and can be processed at low temperatures without affecting the polyester mesh. With the adoption of this surface treatment, products that pass quality inspection can now be produced, and it has been officially adopted. *For more details on NanoProcess, please download the PDF or contact us.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service
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Case study of mold release for molten metal: Surface treatment to solve film sticking and stringing issues.

Prevent film adhesion even with fluororesin coatings! Solve the issues of welded molds with fluororesin coatings that reduce contact area.

We would like to introduce a case study that resolved film adhesion issues that could not be solved with fluororesin coating on fusion molds. ■Consultation Details In the fusion process where a film is used to cover a container, the fusion mold is heated to over 100°C, causing the surface of the film to melt. Initially, fluororesin coating was applied to the mold to prevent film adhesion. ■Background of Selection Due to the material of the film and the melting temperature, film adhesion to the fusion mold was causing product defects. The mold has small holes for vacuuming the film, and there were limitations on options due to conditions such as not blocking these holes. ■Coating Adopted 'TP Coating' ■Adoption Background and Effects To meet the customer's usage conditions, we proposed a coating that has better release properties than the current coating and does not block the mold's holes, reducing the contact area. The customer adopted the "TP Coating," which has excellent release properties and does not affect vacuuming. *For more details, please refer to the materials or contact us directly.

Company：吉田ＳＫＴ
Price：Other

Food Packaging Machinery
coating

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Surface treatment "Non-Skew Coat"

Visible light transmittance 95% - Prevents scattering of glassware and scientific instruments! Advanced surface treatment that prevents the scattering of hazardous chemicals and expensive pharmaceutical raw materials.

Through a special fluororesin surface treatment, our unique technology prevents glass shattering in the event of a fall or drop, ensuring safety in laboratories using glassware such as beakers and flasks. Additionally, it minimizes the amount of hazardous chemicals or expensive pharmaceutical raw materials that may scatter, thereby reducing the risk of serious accidents or losses. With higher transparency than standard fluororesin coatings, visibility and measurement of contents remain unaffected! ■ Features - Excellent adhesion prevents glass shattering - Minimizes exposure and loss of contents - Allows for normal operations with overwhelming transparency ■ Main Applications - Medical institutions, welfare facilities, testing organizations, universities, research institutions, etc. *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

Other physicochemical equipment
coating

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What is melting? An explanation of one type of resin melting, heat plate melting, and non-adhesive surface treatment.

We will also introduce non-stick surface treatments that are essential for solving the disadvantages of various types and methods of melting and heat plate melting.

■What is Resin Welding Resin welding is one method of joining resins using heat. ■Types and Methods of Welding - Ultrasonic Welding A method that uses ultrasonic vibrations for joining. - Vibration Welding A method that uses frictional heat generated by vibrations for joining. - High-Frequency Welding A method that uses self-generated heat from high frequency for joining. - Laser Welding A method that generates heat using laser light for joining. - Heat Plate Welding A method that melts materials using a heated plate for joining. ■Advantages and Disadvantages of Heat Plate Welding Heat plate welding can accommodate a wide range of part sizes and can securely weld even three-dimensional shapes, making it suitable for joining components that require airtightness. On the other hand, it cannot be used if electronic components are present, and there are disadvantages such as excess material when welding, resin sticking to the heater, and stringing. ■Surface Treatment to Prevent Resin Sticking and Stringing to the Heat Plate One method to prevent resin sticking to the heat plate and stringing, which are among the disadvantages, is surface treatment. For more details on surface treatment, please download the materials or contact us.

Company：吉田ＳＫＴ
Price：Other

Resin mold
coating

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What is foldability? An explanation of materials with excellent slip properties and low friction.

[Presentation of Materials] An explanation of fluoropolymer PTFE, which is an excellent low-friction lubricant, and coatings that provide superior sliding properties.

■What is sliding property? Sliding property refers to the ease of sliding. To improve sliding property, materials with a low friction coefficient or lubricants are used. By reducing friction, a state of high sliding property and ease of sliding can be achieved. ■Materials with high low-friction properties A well-known material with low friction properties is fluoropolymer PTFE. PTFE is utilized as a material that enhances sliding property with a low friction coefficient, often described as having a slippery quality similar to ice. ■Methods to improve the sliding property of components 〇Fluoropolymer coating Fluoropolymer coating primarily forms a film of fluoropolymer on the surface of metals, achieving a low friction coefficient and a smooth, slippery surface. 〇Bicoat Bicoat is a coating that combines inorganic materials with high hardness and fluoropolymer, excelling in both sliding properties and wear resistance. 【Selected Coatings】 ■Sliding and low friction properties - Teflon(TM) fluoropolymer coating ■Sliding, wear resistance, and high hardness - Bicoat(R) *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

Processing Contract
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Here are some terms related to molds.

We will introduce terms related to molds, as well as surface treatments and case studies that can solve molding troubles.

Terms related to molds include the following: [Mold-Related Terms] - Shot: The unit amount of molten resin injected from the injection port in injection molding. - Gate: The part within the mold where molten resin flows in during injection molding. - Ejector Pin: A pin that moves with the operation of the mold to remove the molded product from the mold. - Laminated Plate: An element that constitutes the mold, consisting of multiple stacked plates. - Drilling Process: One of the manufacturing processes for molds, involving creating holes in metal plates, etc. - Heat Treatment: A process of heating and rapidly cooling metal materials to extend the durability and lifespan of the mold. - Wear: Refers to the wear that occurs due to the use of the mold, which affects the mold's lifespan. - Casting Mold: A mold used in casting. - Design Drawing: A drawing created by the designer in the mold design process. - Assembly: The process of assembling the various components of the mold. - Mold Surface Treatment: A technique that can improve wear resistance or release properties on the surface of the mold. These are basic terms that people involved in mold manufacturing, operation, and maintenance should be familiar with. Below, we will introduce surface treatments.

Company：吉田ＳＫＴ
Price：Other

Other molds
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What is mold biting? Introducing methods to prevent biting.

[Presentation of Coating Materials] We will introduce "galling," which leads to a decline in the appearance quality and dimensional accuracy of molded products, resulting in a deterioration of product quality.

"Die biting" refers to the phenomenon where resin sticks to or gets caught in the mold, causing scratches or defects in the molded products. This can occur when resin adheres to the mold's gates or flash surfaces, or when the mold patterns do not transfer to the surface of the molded products. When die biting occurs, it can lead to a decline in the appearance quality and dimensional accuracy of the molded products, potentially worsening product quality. Additionally, it may necessitate repairs or maintenance of the mold, which can adversely affect productivity. **Methods to Prevent Die Biting:** Surface Treatment: Properly treating the surface of the mold makes it less likely for resin to stick to it. Improvement of Gate Design: By considering the flowability of the resin and the balance of forces during withdrawal, a gate design can be implemented that prevents die biting. Optimization of Molding Conditions: Optimizing molding conditions can make it less likely for resin to stick to the mold. For example, it is important to appropriately set molding conditions such as molding temperature, injection speed, injection pressure, and holding pressure. Mold Maintenance: Proper maintenance can prevent the occurrence of die biting. Effective measures include cleaning the surface, correcting gates and flash surfaces, and using air blow.

Company：吉田ＳＫＴ
Price：Other

Other molds
coating

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What is poor release type? Methods for improvement and ways to reduce the use of release agents.

What is release failure during molding? We will introduce useful information for when you want to reduce product release applications and adhesion.

"Release failure" refers to the situation where materials do not easily separate from the mold during the molding or processing of products, leading to defects or damage. Such failures can reduce product quality and potentially increase costs. **Ways to Improve Release Failure** - **Use of Release Agents** By selecting the appropriate release agent and using the right amount, materials can be made to separate easily from the mold. - **Design Improvements** Improving the design of the mold can make it easier for materials to release from it. - **Material Changes** Choosing suitable materials, such as those with good release properties, can help improve release failure. - **Improvement of Molding Conditions** Enhancing molding conditions can lead to improvements in release failure. - **Regular Maintenance** Conducting regular maintenance on molds and machines can prevent troubles during molding. - **Utilization of Surface Treatments** Applying non-stick (release) surface treatments to molds can improve molding troubles, reduce the use of release agents, and decrease the frequency of mold maintenance. By appropriately combining these methods, improvements in release failure can be expected.

Company：吉田ＳＫＴ
Price：Other

Processing Contract
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What is the semiconductor manufacturing process? An introduction to surface treatment that supports semiconductor manufacturing.

What is the semiconductor manufacturing process? This introduces the surface treatments used in semiconductor manufacturing equipment.

The semiconductor manufacturing process refers to a series of steps involved in designing, producing, and shipping semiconductor devices. Semiconductor devices are essential components used in various modern electronic devices such as computers, smartphones, automotive electronics, and LEDs. The semiconductor manufacturing process requires high purity and precision technology, and is often conducted in automated clean rooms. 1. Design → Photomask production Logic circuit design, layout design, photomask production 2. Front-end process (wafer processing) Procurement of silicon wafers → Cleaning → Film deposition → Photolithography → Ion implantation → Wiring → Inspection 3. Back-end process (assembly) Dicing → Die bonding → Wire bonding → Encapsulation → Solder ball mounting → Separation → Stamping → Inspection → Packaging and shipping In the semiconductor manufacturing process, especially in the front-end process, a high level of precision at the nano level is required, necessitating high purity and precision. Surface treatments, including fluororesin coating, support semiconductor manufacturing and play a significant role in semiconductor manufacturing equipment, an area in which Japan excels. Below, we will introduce surface treatments that are indispensable in semiconductor manufacturing.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service
coating

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What are the methods to prevent mold eye discharge? Introducing improvement cases through surface treatment.

Preventing eye discharge that occurs during extrusion molding. Successfully stabilizing product quality through surface treatment of molds!

Mold release residue refers to foreign substances that adhere to the surface of molded products when forming thermoplastic materials such as resins and rubber. To prevent this residue, it is necessary to avoid material retention in the mold. When appropriate material selection and molding conditions cannot resolve the issue, adopting a surface treatment with excellent release properties is effective. Here are examples of improvements in mold release residue through surface treatment. ■ Concern We received an inquiry from a customer who was prototyping a new elastomer extrusion product. They wanted to resolve issues related to product stability due to adhesion in the extrusion mold. ■ Background for Coating Adoption Initially, the adhesion was so severe that it was impossible to form the product, but after adopting our surface treatment, we were able to prevent adhesion to a level that allowed for production. However, during continued mass production, it became apparent that defects due to residue adhesion occurred after about a month of use. ■ Selected Surface Treatment 'MRS Coating MRS-102' *For details on 'MRS-102', please download the PDF or contact us. The effects of the surface treatment are listed below.

Company：吉田ＳＫＴ
Price：Other

Processing Contract
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Fluororesin coating "Method of reprocessing"

What is the method for reprocessing fluororesin coatings?

Fluororesin coating can experience wear and peeling depending on the application, environment, and conditions. In such cases, it is possible to strip the coating and reprocess it. Reprocessing places a greater burden on the substrate compared to the initial processing, so consultation according to the application is necessary. 【Overview of Processing Steps】 ■Receiving the Substrate ○ Inspection of the substrate is conducted. ■Preheating ○ The substrate is heated in a furnace to thermally decompose oils, dirt, and fluororesin. ■Surface Preparation ・Blasting ○ The processing surface is blasted to remove rust and dirt, and to create a moderately rough surface. ■Primer Coating ○ A primer that enhances adhesion between the substrate and fluororesin is applied. ■Baking ○ The primer is cured. ■Coating ・Powder Coating ○ Fluororesin powder is applied using a special coating machine. ・Enamel Coating ○ Fluororesin enamel is applied either by machine or manually. ■Baking ○ The fluororesin is heated and melted to form a coating. ■Inspection ○ After processing is complete, an inspection is conducted to ensure that the processing meets specifications and agreements. For inquiries regarding reprocessing, please contact Yoshida SKT.

Company：吉田ＳＫＴ
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Surface treatment contract service
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[Example] Surface treatment to prevent eye mucus in elastomer extrusion molding.

We will introduce examples of surface treatments to prevent eye discharge that occurs during the extrusion molding of elastomers.

An elastomer is a type of synthetic resin that possesses elasticity and can change shape, being a polymer compound that has both rubber and plastic properties. This time, we received a consultation regarding the inability to produce stable products due to the occurrence of eye mucus in the mold during the extrusion molding of elastomers. ■ Background for Coating Adoption - Without surface treatment, the elastomer adhered to the mold to the extent that almost no products could be manufactured. - By adopting our Bi-Coat, we were able to prevent adhesion to a level that allowed for production. - It was found that after about a month of mass production, defects due to the adhesion of eye mucus occurred. ■ Effects of Surface Treatment Adoption - After adopting our 'MRS-102' and starting tests, eye mucus did occur, but it did not adhere to the mold and could be easily removed, which helped suppress the occurrence of defects, allowing for continuous use for six months. *For details on the adopted 'MRS-102', please refer to the materials or contact us.

Company：吉田ＳＫＴ
Price：Other

Processing Contract
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Non-PFAS, excellent abrasion resistance release and sliding coating

We will introduce coatings that do not use PFAS.

"Bycoat Exceed HR↑" achieves improved non-stick properties, slip resistance, and heat resistance without the use of PFAS. It provides reliable release properties and durability even with molds that use strong adhesive resins. Additionally, like conventional Bycoat, it offers excellent dimensional accuracy, making it suitable for areas that require micron-level precision. 【Features of Bycoat Exceed HR↑】 - High hardness, long lifespan, dimensional stability of Bycoat × enhanced heat resistance grade *For more details, please refer to the PDF document or feel free to contact us. For coatings considering PFAS regulations, please contact our company.

Company：吉田ＳＫＴ
Price：Other

Other surface treatment equipment
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[Information Presentation] A booklet summarizing the basic knowledge of lining is being offered for free.

We are currently providing materials that explain in detail the purpose and types of linings, particularly focusing on fluororesin linings that excel in chemical resistance.

Lining technology is an essential means to protect metals from the corrosive elements of "water, oxygen, and electricity" and to enhance durability. Metals are very convenient because they are easy to process and can be selected for various applications, but they have a significant drawback of being susceptible to corrosion. To solve this problem, processing linings allows metal products to be used in various environments. In particular, highly corrosion-resistant fluororesin linings are gaining attention in the field of heavy corrosion prevention due to their excellent properties. This document provides a detailed explanation of the various types of linings, especially the effects of fluororesin linings. Please take this opportunity to download and check it out.

Company：吉田ＳＫＴ
Price：Other

others
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What is a fluoropolymer?

Here are the features of fluoropolymer.

Fluoropolymer refers to a type of polymer that contains fluorine atoms as a major component. Fluorine is a very distinctive element, and its properties are prominently reflected in the polymer. Below, I will explain the main characteristics and common applications of fluoropolymers in detail. ■Characteristics Very low adhesion Fluoropolymers are generally very smooth and have almost no adhesion, which is why they are known as "non-stick" or "non-adhesive." High chemical resistance Fluoropolymers possess excellent chemical resistance. They show resistance to many corrosive substances and solvents, and have chemically stable properties. This makes them suitable for applications such as chemical containers, piping, and gaskets. High heat resistance Fluoropolymers have the ability to withstand high temperatures. In particular, PTFE can endure very high temperatures (around 260°C or 500°F). This property makes them suitable for applications that require use under high-temperature conditions. Electrical insulation Fluoropolymers have excellent electrical insulation properties. This is one of the reasons they are widely used as insulating materials for electronic components and cables.

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A detailed explanation about Teflon lining.

We are currently providing detailed materials explaining the fluororesin lining, which is particularly excellent in chemical resistance among linings.

■What is Teflon Lining? Teflon is a trademark of Chemours, and generally refers to fluororesin lining. Fluororesin is particularly excellent in chemical stability among various lining materials. Therefore, it is widely used in fields such as chemicals, semiconductors, and pharmaceuticals, where heavy corrosion resistance and purity are required. ■One Type of Resin Lining Fluororesin lining is one type of "resin lining." Resin lining includes those using "polyethylene" and "nylon" resins, as well as "FRP lining," which combines glass fibers and resin. Among these, "fluororesin" is a material that is less susceptible to chemicals in harsh environments. ■Types of Fluororesin Lining Types of fluororesin lining include PTFE lining, PFA lining, and ETFE lining. Each lining requires appropriate selection based on the usage environment, construction method, and application. ■Main Fluororesin Lining Methods There are three main methods: - "Sheet Lining" - "Baked Coating" - "Roto Lining" *When considering lining, please check the materials and contact us.

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[Surface Treatment Example] Prevention of Epoxy Adhesive Adhesion on Electronic Component Transport Plates

Introducing a case study of precision surface treatment that prevents adhesion of epoxy adhesives used for bonding electronic components.

■Problems We Wanted to Solve We received an inquiry from a customer who wanted to resolve the issue of epoxy adhesive used for bonding parts overflowing and sticking to the transport plate. ■Conditions for Choosing the Treatment - Heat resistance of 150°C that can withstand the curing process - A tolerance of warping of less than 1mm to maintain precision - Silicone-free - Durable and washable ■Adopted Treatment TLS-200 (Nano Process) ■Achieved Effects After testing with samples and confirming with prototypes, it was adopted for mass production processes. If you want to prevent adhesion of epoxy adhesive, want to know more about the nano process, or are struggling with surface treatment in the precision field, please download the materials or contact us directly.

Company：吉田ＳＫＴ
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Other semiconductors
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I will introduce the characteristics of different types of fluororesins.

I will explain nine types of fluororesins.

List of 9 Representative Fluororesins ■PTFE Also known as polytetrafluoroethylene or tetrafluoroethylene, it is a white fluororesin with excellent sliding properties, non-stick characteristics, chemical resistance, and electrical properties. ■FEP A melt-processable perfluoropolymer developed after PTFE, it is a copolymer of TFE and hexafluoropropylene (HFP). Although its continuous use temperature is inferior to that of PTFE, it excels in moldability and non-stick properties. ■PFA A fluororesin developed to lower the melt viscosity while maintaining heat resistance equivalent to PTFE. It is a copolymer of tetrafluoroethylene (TFE) and perfluorovinyl ether (PFVE). ■ETFE A copolymer of TFE and ethylene, it is partially fluorinated. While it has excellent processability, its heat resistance and chemical resistance are lower compared to the above three types since it is not a perfluoropolymer.

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What non-stick (non-stick) coating is

Things won't stick! What is non-stick coating?

Non-stick means that things do not stick in English. Non-stick coatings, such as fluoropolymer coatings, can be referred to as non-stick coatings. In addition to fluoropolymers, coatings like silicone are also one type of non-stick treatment. In particular, silicone coatings may be appropriate for the release of sticky substances. MRS coating is a non-stick silicone coating that exhibits excellent release properties against sticky substances and adhesive tapes. <Features> - Smooth surface that demonstrates release properties even with sticky substances - Maintains water-repellent, oil-repellent, and slip properties even after wiping with solvents* *Varies by series Yoshida SKT offers a variety of non-stick coatings. For more details, please refer to the PDF materials or feel free to contact us.

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Explanation of the molecular structures and properties of PTFE, PFA, FEP, and ETFE.

[Presentation of Materials] A detailed explanation of the differences between PTFE and PFA, which are surprisingly not well known, including molecular structure and properties!

The technical document "Differences Between PTFE and PFA" provides a detailed explanation of PTFE, PFA, FEP, and ETFE, covering everything from molecular structure to properties. Fluoropolymers are well-known for their functionality, such as being non-stick and slippery, but many people may not be aware of their various types and differences. This single book allows you to thoroughly understand the differences and characteristics of each. If you are interested, please feel free to download it. [Contents (excerpt)] ■ Types and properties of fluoropolymers ■ Differences between PTFE and PFA / Overview of FEP and ETFE ■ Differences among four types of fluoropolymer coatings

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Switching from cutting processing of receiving jigs is now possible! Urethane coating.

[Data Presentation] All are room temperature curing types, so they can be coated on 3D printed products. It will be possible to switch from machined products.

"Urethane coating" is a room temperature curing type of coating material that can be processed onto any material except for liquids and gases. 3D printer parts may have low strength or poor wear resistance, making them suitable for prototyping but not for use as production jigs. By applying urethane coating to 3D printer parts, it is expected to achieve strength and wear resistance suitable for mass production. [Features] - Excellent wear resistance and soundproofing - Can be applied in various locations - Protects materials and equipment with coating - Cures at room temperature, making it suitable for various materials *For more details, please refer to the PDF document or feel free to contact us.

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Coating Agent
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PFAS-free abrasion-resistant resin coating

PFAS-free abrasion-resistant resin coating! All types are processed at room temperature, and they can be applied not only to metals but also to chemical wood and plastics.

"Urethane coating" is a resin coating that does not use PFAS. It excels in abrasion resistance and soundproofing, and is a room temperature curing type that can be processed onto any material except for liquids and gases. The usable temperature range is -30°C to 100°C, and depending on the grade, there are types that can be used for surface treatment of various transport equipment, as well as types that enhance slip performance and include measures against static electricity. Additionally, if you require a specific color, we are open to consultations. 【Features】 ■ Excellent abrasion resistance and soundproofing ■ Can be processed in various locations ■ Protects materials and equipment with coating ■ Cures at room temperature, making it suitable for various materials *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

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[Pharmaceutical Industry Case] Non-stick Coating to Improve the Productivity of Topical Medications

Introduction of a case that prevented the adhesion of analgesic and anti-inflammatory drugs and improved productivity.

We will introduce a case where a problem that occurred in the production process of topical ointments was resolved. ■Issue A problem arose where the ointment components of the topical medication were sticking to the equipment. The cause of the problem was the adhesive nature of the ointment components. ■Background To resolve this issue, a highly non-adhesive coating was adopted. Specifically, a silicone-based MRS coating was used. ■Adopted Coating The MRS coating is so non-adhesive that it does not stick even to adhesives like tape. ■Effect of Adoption By adopting this coating, the sticking problem was resolved, leading to a reduction in defective products, an increase in the good product rate, and a decrease in maintenance time associated with line stoppages.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service
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[Surface Treatment Case] MRS Coating Solves Challenges in Adhesive Tape Transport

We will introduce examples of how it has become possible to prevent the adhesion of paste and the wrapping of tape.

■Issues to be Resolved The adhesive from the packing tape was adhering and accumulating on the tape transport rollers, causing tape entanglement. As a result, manual cleaning was necessary, leading to unavoidable line stoppages. ■Solution MRS coating was applied to the surface of the rollers to improve their non-stick properties. ■Effects Adhesion of the adhesive and tape sticking were eliminated, resolving the line stoppages. The effort required for cleaning was significantly reduced, leading to improved production efficiency. ■Summary of the Case MRS coating is a coating technology that excels in non-stick properties for adhesive tapes. In this case, by applying MRS coating to the packing tape transport rollers, we successfully prevented adhesive accumulation and tape sticking, resolving line stoppages and improving production efficiency.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service
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Fluororesin lining for stainless steel tanks

This explains the benefits of fluororesin lining that enhance the convenience and durability of stainless steel tanks.

Benefits of Fluororesin Lining for Stainless Steel Tanks ■ Chemical Resistance Fluororesin has strong resistance to chemicals such as acids and alkalis. It prevents corrosion and deterioration of the tank, allowing for safe use when handling chemicals and substances. ■ Non-Stick Properties Fluororesin has a property that makes it difficult for liquids like water and oil to adhere. This facilitates the cleaning and discharge of liquids within the tank. Additionally, the reduced contact area between the liquid and the tank can also help prevent corrosion and deterioration. ■ Durability Fluororesin has excellent heat resistance. The lining film is thick, providing the advantage of maintaining performance even after long-term use. 【Applications】 - Food Processing Safely store acidic and alkaline foods. - Chemical Industry Safely store highly corrosive chemicals. - Medical Field Hygienically store liquids such as blood and pharmaceuticals. In this way, fluororesin lining for stainless steel tanks demonstrates high effectiveness across various fields. *Please download the document summarizing the details of the lining for your reference.

Company：吉田ＳＫＴ
Price：Other

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Increase Production Efficiency: Solve the Problems of Automatic Tape Application Devices!

[Presentation of Materials] Solving the Problems of Automatic Tape Application Devices! Achieving Zero Line Stops with Non-Stick Coating.

■Customer Issues - Adhesive from the tape adheres to and accumulates on the rollers, causing entanglement. - Manual cleaning becomes necessary, forcing line stoppages. - Decrease in production efficiency. ■Solution - Apply "MRS Coating" to the surface of the feed rollers to enhance non-stick properties. - Enhance effectiveness by processing the already adopted knurled rollers. ■Implementation Effects - Suppress adhesive attachment and tape sticking, achieving zero line stoppages. - Eliminate the need for cleaning, significantly improving production efficiency. - Considering implementation in other lines as well. For details on the adopted MRS Coating, please download the materials for confirmation.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service
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Innovation in the manufacturing line! Measures to improve slip properties and enhance work efficiency.

Challenges in the manufacturing site: Improving the slip resistance of external medication containers!

In the manufacturing process of tear-shaped laxatives, when sending the products to the next stage by hand after filling, the sliding of the trays and containers was poor, requiring significant force and time. Therefore, a new surface treatment technology called "Super TP Hemisphere Graphic" was introduced. As a result, it became possible to slide the products with much less force. The workload was significantly reduced, allowing even workers with less strength to easily send out the products. This technology has already been adopted for improving the sliding properties of eye drop bottles, and its effectiveness has been confirmed. For those aiming to enhance efficiency in manufacturing sites, we encourage you to consider this. *For more details, please refer to the catalog or contact us directly.*

Company：吉田ＳＫＴ
Price：Other

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