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In this document, we introduce the effects of the Protonics system in food and medical-related equipment. We include suggestions for surface treatments based on functional characteristics and introductions to various surface treatment technologies. We also provide detailed explanations of the "Protonics System NPW" and "Protonics System NPS." Please feel free to download and take a look. [Contents] ■1. Overview of Japan Proton Co., Ltd. ■2. Suggestions for surface treatments based on functional characteristics ■3. Introduction to various surface treatment technologies ■4. Introduction to other characteristics *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document provides a detailed introduction to "The Effects of the Protronics System in Injection Molding," accompanied by photos and diagrams. We solve various issues in injection molding through surface treatment. We have numerous processing achievements with proposals for coatings tailored to specific situations, addressing material flowability, release properties, corrosion resistance, mold sliding properties, wear resistance, and more. This document includes evaluations of the physical properties of each surface treatment, various surface treatment technologies, improvements in release properties, flowability, and more. Additionally, we have included many processing achievements. Please feel free to download and review it. [Contents (excerpt)] ■ Overview of Protron Company, Inc. ・Protronics Research Institute ■ Proposals for surface treatments by functional characteristics ・Evaluation of the physical properties of each surface treatment *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Protonics System" is a collective term for the functional surface treatment technologies we possess. We offer over 100 variations. Our functional coatings, with surface thicknesses in micrometers, solve various problems in molding processes. Additionally, our coatings are specified in numerous drawings by major manufacturers, and we also provide after-sales services such as film thickness measurement. 【We solve the following issues】 ■ Release issues and molding defects with resin, rubber materials, and elastomers ■ Galling, conductivity issues, and seal leaks in mechanical parts ■ Poor sliding, friction resistance, wear, and corrosion in metal parts, etc. *For more details, please refer to the materials. Feel free to contact us as well.
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Free membership registrationThe "Protonics System Processing NPW" is a functional coating made from a ternary alloy of Ni, P, and W, featuring the highest level of lubricity (dynamic friction coefficient: 0.045) and excellent wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【For customers like these!】 ◎ Struggling with poor sliding… ◎ Wanting to avoid using lubricants… ◎ Having issues with parts wearing down… ◎ Wanting to make movements smoother… ◎ Wanting to harden surfaces…
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Free membership registrationA seal is a mechanism used in machines and devices to prevent liquids or gases from leaking to the outside. It also serves to prevent external debris or foreign objects from entering the interior. Various materials are used for seals, and the choice of material and shape is determined by the shape of the part that requires sealing and the usage environment. There are also methods of sealing through coatings. This collection of case studies includes examples such as the adoption of the "Protonics System," which is suitable for improving sealing performance, along with problem-solving examples. 【Published Examples】 <before> ■ A ball valve was frequently used in piping for resin materials, but material leakage occurred due to wear on the ball. <after> ■ The durability and sealing performance of the ball section improved, reducing the frequency of valve replacements to about one-third. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn various metal components used at high temperatures, degradation of properties due to surface alteration is inevitable. As a current countermeasure, ceramics may be used to prevent surface oxidation, but there are issues such as component costs. This case study collection includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving the alteration of various metal components used at high temperatures. 【Published Examples】 <before> ■ In SUS sliding parts used at high temperatures, operational failures due to surface oxidation were a problem. <after> ■ Heat resistance improved, surface oxidation due to heat became nonexistent, and operational failures were reduced. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationStainless steel, while resistant to rust, has the drawback of being prone to "galling" (seizing). Similarly, the phenomenon of "galling" inevitably occurs in sliding components made of the same metal materials. Current countermeasures include applying large amounts of oil or grease, but once the oil film is lost, "galling" occurs immediately, and there are issues such as being unusable in oil-free environments. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for preventing galling. [Published Examples] <before> ■ In precision plastic molding, wear of the guide pins and bushes in the mold was causing issues with mold accuracy. <after> ■ Sliding properties improved, wear due to galling was reduced, and high-precision continuous molding became possible. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationConductivity, as the name suggests, refers to the property of conducting electricity. Materials that easily conduct electricity are termed conductive, while those that do not are termed insulating. Depending on the application, considerations for conductivity and insulation may be necessary. There are methods to control these properties based on the material, as well as solutions that involve controlling the surface conductivity through coatings. This case study collection includes examples of problem-solving, such as the use of the "Protonics System," which is suitable for improving conductivity. [Published Examples] <before> ■ In a handheld device used in a humid environment, poor charging due to contamination of the gold-plated part was a problem. <after> ■ Contamination on the terminal surface was eliminated, and improved slipperiness also enhanced durability. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationCorrosion refers to the state in which metal materials react with substances in their environment, resulting in damage to their appearance and functionality. Corrosion of machinery and equipment often leads to accidents, so applying corrosion-resistant coatings can provide protective effects. Current measures may include corrosion-resistant plating treatments; however, there are issues such as limitations in the selection of various platings depending on the environment. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for corrosion prevention. 【Published Examples】 <Before> ■ In SUS piping for chemical plants, corrosion due to chlorine gas occurred frequently, leading to increased costs from regular replacements. <After> ■ Corrosion resistance improved, and the lifespan was doubled. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include treatments such as Teflon coating, but they face issues such as durability problems (low film hardness). This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is resistant to dirt adhesion. [Published Examples] <before> ■ In the injection molding of ABS resin, material adhesion on the cutting tool for runner removal during extraction was a problem. <after> ■ Material adhesion on the tool surface has been eliminated, achieving complete automation. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high stickiness, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include treatments such as Teflon coating, but these have issues such as durability problems (low film hardness). This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonix System," which is also suitable for improving stickiness. [Published Examples] <before> ■ In a heat welding mold for office supplies, conventional Teflon tape was used, but it lacked durability, leading to adhesion and thread pulling issues. <after> ■ Non-stick properties improved significantly, and the defect rate drastically decreased. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include applying oils or greases, but these have issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving adhesion issues. [Published Examples] <before> ■ In urethane rubber molding, poor release properties led to frequent defects due to deformation during demolding. <after> ■ By improving release properties, the defect rate drastically decreased, and work efficiency was significantly improved. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include the use of release agents, but there are issues such as the excessive use of these agents. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving release properties. 【Published Examples】 <before> ■ The release properties of core pins for PP resin injection molding were poor, leading to frequent defects due to deformation. <after> ■ The release properties improved dramatically, and there were no defects due to deformation. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mechanical parts, there is a risk that metal-to-metal contact, such as with metal gears and bearings, can lead to reduced precision or even destruction due to wear and tear. Current countermeasures include using high-hardness materials; however, these solutions face challenges such as difficulty in processing and high costs. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for increasing hardness. [Published Examples] <before> ■ In gardening saw blades, where chrome plating has been the standard specification, the adhesion of tree resin has been a problem. <after> ■ The adhesion of tree resin has been reduced, and cutting performance has dramatically improved. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mechanical parts, there is a risk of decreased precision or destruction due to metal-to-metal friction and wear, such as with metal gears and bearings. Current countermeasures include treatments like chrome plating, but these face issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is suitable for improving the frequency of part replacements. 【Published Examples】 <before> ■ In precision resin molding, damage due to wear and seizure of the ejector pins was a problem. <after> ■ The sliding properties and durability were improved, leading to a dramatic improvement in replacement frequency. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mechanical parts, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current countermeasures include treatments like chrome plating; however, these come with issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving sliding properties. [Published Examples] <before> ■ A die for PE resin extrusion was conventionally chrome-plated, but there were frequent molding troubles such as poor fluidity and the occurrence of eye mucus. <after> ■ Fluidity improved, resulting in a significant reduction in eye mucus and a decrease in maintenance time. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mechanical parts, there is a risk of reduced precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current countermeasures include treatments like chrome plating; however, these have issues such as environmental concerns and uneven coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for wear improvement. [Published Examples] <before> ■ Wear and corrosion resistance were issues in the pulleys used for belt conveyance in food manufacturing equipment. <after> ■ Due to improved slip resistance, the belt operation became smoother, and the replacement lifespan increased threefold. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn mechanical parts, there is a risk that metal will rub against metal, such as in metal gears and bearings, leading to a decrease in precision or even destruction due to wear. Current measures include applying oil or grease, but these have issues such as being prone to dirt and hardening due to drying. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving lubrication. 【Published Examples】 <before> ■ In automotive sliding parts, conventional chrome plating was used, but due to environmental regulations, it was urgent to switch to alternative technologies with excellent wear resistance and sliding properties. <after> ■ Durability and sliding properties have dramatically improved, boasting a processing record of over 1 million units to date. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mechanical components, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current measures include applying oil or grease, but these methods have issues such as being prone to dirt and hardening due to drying. This case study collection includes examples of problem-solving, such as the adoption of the "Protonics System," which is suitable for improving poor sliding. 【Published Examples】 <before> ■ In the injection molding of fine resin parts for electronic components, the sliding of the shooter after knockout was poor, affecting automatic weighing. <after> ■ There was no accumulation of molded products on the shooter surface, enabling unmanned automatic weighing. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Protonics System Processing NPW" is a functional coating made from a ternary alloy of Ni, P, and W, featuring the highest level of slip properties (dynamic friction coefficient: 0.045) and excellent wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【For customers like these!】 ◎ Struggling with poor sliding… ◎ Want to avoid using lubricants… ◎ Having issues with parts wearing out… ◎ Want to make movements smoother… ◎ Want to harden surfaces…
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Free membership registrationOur company’s functional surface treatment technology, "Protonics System (R)," which encompasses over 100 types, obtained trademark rights in 1990. Here, we introduce coating, micro-blasting technology, coating properties, and representative improvement examples. 【Improvement Examples】 ○ Improvement of release properties and non-stickiness By applying it to mold product sections, gates, sprues, etc., release properties and fluidity are enhanced. ○ Improvement of sliding properties and wear resistance By applying it to mold sliding parts, ejector pins, sleeves, etc., the sliding properties and wear resistance between metals are improved. ○ Improvement of wear resistance and fluidity By applying it to gate sections, nozzle inner diameters, etc., wear resistance and fluidity due to filler-containing resins are enhanced. ○ Improvement of corrosion resistance By applying it to molds and related parts, corrosion resistance against gases generated from molding materials is improved, and applying it to cooling water holes stabilizes the cooling effect. ○ Improvement of corrosion resistance in mold cooling holes Surface treatment is applied only to the cooling water channels of the mold, contributing to increased mold lifespan and stabilization of molding conditions. ○ Build-up and dimensional adjustment Precise build-up adjustments of several tens of micrometers for burr prevention and dimensional adjustments can be performed with the coating. 【For more details, please refer to the download.】
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Free membership registrationBy applying a non-stick coating to metal surfaces, we can solve your problems all at once! When a coating with excellent release properties is applied to mold surfaces, there are various benefits such as significant reductions in maintenance time and improvements in production efficiency. 【For those struggling with the following issues!】 ◎ Having trouble with difficult-to-remove substances ◎ Sticking that won't come off ◎ Difficulty with easy-to-get-dirty surfaces ◎ Taking too much time for maintenance
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Free membership registrationThe cooling water channels of molds are very prone to corrosion due to temperature and water, and this has been one of the common concerns we have received inquiries about. In response to such feedback, we have developed a new technology that applies surface treatment specifically to the cooling water channels. 【Features】 - Improved corrosion resistance of cooling water channels increases mold lifespan - Reduced maintenance time - Treatment is possible even for complex channel structures - Surface treatment is applied only to the channels, so it does not affect the molding surface 【If you are struggling with corrosion in cooling water channels, please feel free to contact us!】
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Free membership registrationIf you are struggling with the following issues, this is a must-see! - Stainless steel parts (such as screws) getting stuck and unable to move (galling phenomenon) - Having trouble with galling of SUS materials - Wear and tear on drive components such as conveyors - Wanting to slide without lubrication For those facing these problems, we can solve your concerns all at once by applying a coating that prevents "galling"! 【Limited to catalog download! Prototype discount campaign ongoing】 【For more details, please download the catalog or feel free to contact us】
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Free membership registration【For such customers!】 ◎ Struggling with the stagnation of items on the food transport line... ◎ Taking too long to clean oil and other residues from equipment... etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE based on nickel metal ◆ Hard due to the metal film, making it resistant to scratches and long-lasting ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ It has passed tests for the Food Sanitation Act and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), so you can use it with confidence. ◎ You can view detailed specifications and more by downloading the catalog. If you are interested, please download the catalog to learn more.
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Free membership registrationOur company’s functional surface treatment technology, "Protonics System (R)," which encompasses over 100 types, obtained trademark rights in 1990. Here, we introduce coating, micro-blasting technology, coating properties, and representative improvement examples. 【Improvement Examples】 ○ Improvement of release properties and non-stickiness By applying it to mold product parts, gates, sprues, etc., release properties and fluidity are enhanced. ○ Improvement of sliding properties and wear resistance By applying it to mold sliding parts, ejector pins, sleeves, etc., the sliding properties and wear resistance between metals are improved. ○ Improvement of wear resistance and fluidity By applying it to gate sections, nozzle inner diameters, etc., wear resistance and fluidity against filler-containing resins are enhanced. ○ Improvement of corrosion resistance By applying it to molds and related parts, corrosion resistance against gases generated from molding materials is improved, and applying it to cooling water holes stabilizes the cooling effect. ○ Improvement of corrosion resistance in mold cooling holes Surface treatment is applied only to the cooling water channels of the mold, contributing to an increase in mold lifespan and stabilization of molding conditions. ○ Build-up and dimensional adjustment Precise build-up adjustments of several tens of micrometers for burr prevention and dimensional adjustments can be performed with the coating. 【For more details, please refer to the download.】
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Free membership registrationThe cooling water channels of molds are very prone to corrosion due to temperature and water, and this has been one of the common concerns we have received inquiries about. In response to such feedback, we have developed a new technology that applies surface treatment specifically to the cooling water channels. 【Features】 - Improved corrosion resistance of cooling water channels increases mold lifespan - Reduced maintenance time - Treatment is possible even for complex channel structures - Surface treatment is applied only to the channels, so it does not affect the molding surface 【If you are struggling with corrosion in your cooling water channels, please feel free to contact us!】
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Free membership registration【For Customers Like This】 ◎ Struggling with items stagnating on food transport lines… ◎ Taking too long to clean oil and other residues from equipment… etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE with a nickel metal base ◆ Hard and resistant to scratches due to the metal film, ensuring durability ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ Passed tests for food sanitation laws and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), allowing for safe use. 【Exclusive for Those Who Download the Catalog! Prototype Price Campaign until December 27, 2019】 If you are interested, please contact us.
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Free membership registrationAre you struggling with the following issues? - Stainless steel parts (such as screws) getting stuck and unable to move (galling phenomenon) - Having trouble with galling of SUS materials - Wear and tear on drive components like conveyors - Wanting to achieve sliding without lubrication If you are facing any of these problems, we can quickly resolve your concerns by applying a coating that prevents "galling"!! 【Limited to catalog downloads!! Currently running a prototype discount campaign】 【For more details, please download the catalog or feel free to contact us】
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Free membership registrationWe will provide free examples of improvements that solve issues such as deformation defects in connector molding! 【Features of the surface treatment technology "Protonics System"】 ◆ Improved release properties and fluidity of resin ◆ Enhanced slip properties ◆ Hardness of HRC 70, making it hard and excellent in wear resistance ◆ More than 5 times corrosion resistance against chlorine gas, acids, etc. compared to Ni-P coatings 【Ideal for customers like these!】 ◎ Experiencing lance elongation... ◎ Want to shorten cooling time... ◎ Want to reduce deformation defects... ◎ Using a large amount of release agent...
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Free membership registrationBy applying a non-stick coating to metal surfaces, we can solve your problems all at once! Applying a coating with excellent release properties to mold surfaces offers various benefits, such as significant reductions in maintenance time and improvements in production efficiency. 【For those struggling with the following issues!】 ◎ Having trouble with difficult-to-remove materials ◎ Sticking that won't come off ◎ Difficulty with easy-to-get-dirty surfaces ◎ Taking too much time for maintenance
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Free membership registrationThe "Protonics System Processing NPW" is a functional coating made of a ternary alloy consisting of Ni, P, and W, featuring unparalleled excellent sliding properties (dynamic friction coefficient: 0.045) and outstanding wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【Ideal for customers like these!】 ◎ Struggling with poor sliding... ◎ Want to avoid using lubricants... ◎ Having issues with parts wearing down... ◎ Want to make movements smoother... ◎ Want to harden surfaces...
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Free membership registrationBy applying a non-stick coating to metal surfaces, we can solve your problems all at once! Applying a coating with excellent release properties to mold surfaces offers various benefits, such as significant reductions in maintenance time and improvements in production efficiency. 【For those who are struggling with the following issues】 ◎ Having trouble with difficult-to-remove substances ◎ Sticking and unable to remove ◎ Struggling with adhesion ◎ Easily getting dirty ◎ Taking too much time for maintenance *For more details, please download the PDF document or feel free to contact us.
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Free membership registrationAre you struggling with the following issues? - Trouble with rust - Parts breaking due to corrosive gases - Corrosion on metal surfaces affecting product appearance - Wanting to extend the lifespan of screws - Alternative technologies to cadmium plating If you are facing any of these problems, applying a corrosion-resistant coating will solve your concerns all at once!! Corrosion of machinery and equipment often leads to accidents, so applying a corrosion-resistant coating provides protective effects. ◎ For more details, please download and view the catalog.
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Free membership registrationAre you struggling with the following issues? - Stainless steel parts (such as screws) getting stuck and unable to move (galling phenomenon) - Having trouble with galling of SUS materials - Having trouble with galling in mold sliding parts - Wanting to operate without lubrication If you are facing any of these problems, we can solve your concerns all at once by applying a coating that prevents "galling"!! ◎ For more details, please download and view the catalog.
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Free membership registrationIf you are struggling with the following issues: - Degradation due to use at high temperatures. - Problems with high-temperature seizure at sliding parts. - Issues with oxidation of parts' surfaces in high-temperature environments. We can solve your problems all at once by applying heat-resistant coatings!! ◎ For more details, please download and view the catalog.
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Free membership registrationIf you are struggling with the following issues: - Wanting to eliminate leaks from seal components - Having trouble with material leaks due to deterioration at pipe connections - Wanting to improve the durability of high-pressure gas seal components - Wanting to enhance lubrication in bearing areas We can solve your problems all at once by applying sealing properties through coating! ◎ For more details, please download and view the catalog.
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Free membership registrationSurface treatment technology: Examples of problem-solving case studies. In mechanical components, there are essential properties such as friction and wear resistance, heat resistance, and non-stick properties that are crucial for maintaining high productivity. By applying surface treatment technology (coating) to mechanical components, it is possible to maintain the aforementioned properties, which in turn significantly reduces costs and maintenance efforts. ◎ For more details, please download and view the catalog.
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Free membership registrationIf you are troubled by the following issues: - Having difficulty with poor sliding - Not wanting to use lubricants - Having problems with parts wearing down - Wanting to make movements smoother - Wanting to harden surfaces We can solve your problems all at once by applying a coating with excellent friction properties to metal surfaces!
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