東レ・プレシジョン List of Products and Services

◆Proposal for Masks Using our fine pore processing technology with a minimum hole diameter of φ0.1μm, we propose precision fine masks through continuous irradiation without cutting the beam, allowing for straight and curved slit processing. The thickness between slits can be made adjacent up to about 2μm, and by utilizing our available equipment, the slit width can be freely selected. However, there is a relationship of work thickness/slit width ≦ 5. ◆Proposal for Coded Masks By leveraging metal 3D printing technology, we propose collimators and coded masks that, while not in the ultra-fine area of beam processing, do not have the constraint of work thickness/slit width ≦ 5, allowing for free design of complex shapes.

• Processing Contract

Our company specializes in the production of precision molds and parts that require high precision quality, including light guide plates, reflectors, diffraction gratings, and spectroscopic components. With processing machines capable of nano-order level control, we can perform ultra-precision cutting processes such as mirror finishing and high aspect ratio groove machining. We propose the following applications based on the processing technologies below: * Groove depth: 0.2 mm, groove width: 0.05 mm, groove wall thickness: 0.015 mm, actual results * Groove depth: 0.3 mm, groove width: 0.04 mm, groove wall thickness: 0.01 mm, expandable 1. Cell Separation There are several methods for cell separation, including density centrifugation, flow cytometry, and magnetic cell separation, all of which require pre-treatment of the cells with markers. By utilizing the groove width precision of ±0.001 mm, we believe it can be used without pre-treatment. Additionally, by incorporating slopes and steps on the bottom surface, we expect an increase in flow rate and a reduction in processing time. 2. Micro Heat Sinks Heat sinks are required for power devices, and we believe they can be utilized for heat sinks with ultra-fine fins that are difficult to manufacture with conventional processing. * For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Processing Contract

◆Micro-Pore Processing ・Round holes, irregular holes, and apertures with curves ・Inkjet nozzles made using unique press processing ・Narrow pitch micro porous plates utilizing the characteristics of high-speed long pulse YAG lasers and high precision, high quality ultra-short pulse lasers ・Nozzles with a high aspect ratio of 100 times, featuring φ0.1mm, φ0.15mm, and thin-walled (0.02mm) nozzle tips ◆Metal 3D Printer Processing ・Available equipment and compatible materials (16 types) ・Modeling examples ※Supports lattice structures and gyroid structures ・Porous body modeling ※Controlled porous body modeling ◆Micro Beam Processing Examples ・Ultra-fine groove processing for leak tests ※Maskless processing ・Transparent conductive film processing ※Maskless processing ・Microstructure processing of glass materials ※Processing for transparent bodies ・Micro foreign object samples ◆Micro Processing ・Fine groove processing ・Thermal imprint processing ・Surface texturing processing ・Sub-micron needle processing ・High aspect ratio rectangular groove processing ※Cell separation, microreactors ・Adsorption plates ※Damage-free adsorption ◆Finishing Processing / Quality Assurance ・Finishing processing ・Quality assurance

• Other electronic parts

Since its establishment in 1955, we have been dedicated to accumulating experience and know-how in precision microfabrication technology. This precision microfabrication technology began with the production of spinnerets, a key technology in synthetic fiber manufacturing, and is now applied in many industrial fields, including semiconductors, measurement and inspection, aerospace, and medical devices. This time, we will introduce processing examples focusing on difficult-to-cut materials, including metal 3D printing, fine groove processing, laser processing, FIB processing, and high aspect ratio processing. 【Overview of Case Studies】 ◆ Metal 3D Printer * Integrated processing from shaping to finishing * Controlled porous body shaping ◆ Fine Groove Processing * Texturing processing * High aspect ratio (40 times) rectangular groove processing ◆ Laser Processing * High-speed processing for porous plate manufacturing * High-quality hole processing technology * Processing examples for glass and ceramics * Processing examples for high melting point materials (Nb, Ta, W) ◆ FIB Processing * Processing technology for minimum diameter of φ0.1 mm * Introduction of ultra-fine foreign matter samples ◆ High Aspect Ratio Processing * Introduction of fine hole processing examples with an aspect ratio of 100 times

• Other electronic parts

Our company began with the manufacturing of spinnerets, which are key technologies in synthetic fiber production. The most important aspect of spinneret manufacturing is the fine hole processing technology that ensures the discharge holes for synthetic resin are finished with high precision and high quality. The accuracy of the discharge hole diameter is ±2μm, and the inner walls of the discharge holes are finished to a uniform roughness, with sharp edges free of burrs. Based on fine hole processing technology, we have expanded our variations to include press processing, micro-drilling, electrical discharge machining, laser processing, and FIB processing. We offer tailored processing methods for dispenser nozzles, inkjet nozzles, orifices and apertures, transparent materials (glass, film), biological filters, as well as in the semiconductor, aerospace, and medical device fields. You can view a collection of processing examples focused on fine hole processing technology available for PDF download! [Contents of the Processing Example Collection] ■ Our proprietary small hole processing technology ■ Case studies - Dispenser nozzles - Inkjet nozzles - Orifices and apertures - Electron beam-related components - Nozzles for synthetic fiber spinning, and many more!

• Processing Contract

To achieve larger sizes for LCD monitors and LCD TV screens, it is necessary to apply liquid coatings such as resist with high precision and uniformity. Our ultra-finish grinding technology has solved this problem. With a slot die polished to the nanometer level, we have significantly contributed to the mass production of large LCD screens, which was previously thought to be impossible. Our ultra-precision grinding technology does not allow competitors to catch up. 【Slot Die Features】 - Processes long workpieces with micron-level flatness, surface roughness, straightness, and parallelism. - Capable of processing hard and brittle materials such as ceramics and glass. - High reproducibility of positional accuracy due to the assembly of coating dies, also accommodating repairs and maintenance. - Utilizes one of the world's leading ultra-precision large grinding machines to achieve the highest level of accuracy. - Maximum work size: up to 3700mm. - Materials: Stainless steel, carbide, ceramics. - Processing technology features: Surface roughness Ra0.03μm, straightness 0.002mm/m. ★ Capable of processing meter-sized items with sub-micron surface accuracy. *For more details, please download the catalog or feel free to contact us.

• Processing Contract

Our company specializes in the production of precision molds and parts that require high-precision quality, including light guide plates, reflectors, diffraction gratings, and spectral components. With processing machines capable of nano-order level control, we can perform ultra-precision cutting processes such as mirror finishing and high aspect ratio groove machining. * Groove depth: 0.2 mm, groove width: 0.05 mm, groove wall thickness: 0.015 mm - actual results * Groove depth: 0.4 mm, groove width: 0.05 mm, groove wall thickness: 0.01 mm - expandable We also undertake prototype production of thermal imprinting using molds that form fine grooves. 【Features】 ■ High-quality nano-processing is possible under thorough seismic, temperature, and humidity control ■ Capable of V-grooves, U-grooves, trapezoidal grooves, dimple processing, and high aspect ratio rectangular groove machining ■ Supports shaping and milling processes ■ Mirror finishing of processed surfaces is possible using diamond bits for tools ■ Groove processing of SUS series materials is also possible (actual results: SUS420J2, SUS304, SUS316L) * For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Processing Contract

The Micro FPS (Micro Fine Particle Sprayer) is a new device that can spray micro amounts of less than 5μL as ultra-fine particles (nasal delivery sprayer). It is primarily ideal for spraying drugs/solutions into the nasal cavities of small animals and can be utilized in non-clinical trials for drug development targeting central nervous system diseases and for the development of nasal absorption-type vaccines. Additionally, leveraging its narrow tip feature, it enables micro-spraying to hard-to-reach targets. Furthermore, with a minimum spray volume of 1μL, it allows for the efficient application of expensive and rare liquids without waste. We also offer a special version of the Micro FPS that can discharge high-viscosity liquids. Please feel free to contact us for more details. 【Features】 - Capable of spraying micro amounts of less than 5μL (customizable liquid volume settings within the range of 1 to 5μL) - Allows for setting while observing the desired liquid volume to be sprayed - Capable of repeatedly spraying a fixed quantity - Can be operated with one-handed extrusion - Can be reused by cleaning (reusable) - Capable of spraying micro amounts in hard-to-access areas - Repairable (for a fee) *For more details, please refer to the PDF materials or feel free to contact us.

• Other physicochemical equipment

A metal 3D printer is a device that uses metal powder materials to create 3D model shapes designed with CAD software and similar tools. Our "Metal 3D Printer Contract Manufacturing Service" offers a comprehensive solution that includes modeling, analysis, and surface and interior finishing processes. It is also possible to create parts with welded or segmented structures as a single unit, and we hope to discover new functions and performance in parts through the combination of our ultra-precision and fine processing technologies. The maximum build size has been expanded to φ1320×height 1150mm, enabling the production of large items. We also accommodate difficult-to-process materials. Through modeling analysis, we optimize the build process considering secondary processing, achieving high-quality results. We have a proven track record in the production of precision parts across a wide range of fields, including semiconductors, medical devices, electronics, energy, and aerospace. Please feel free to consult us regarding requests for small-scale prototypes aimed at mass production. *In addition to service introduction materials, we are also providing technical documents on 3D printers. Please check the "PDF download" section for more information.

• 3D Printer

Our company offers a contract manufacturing service that combines precision and fine processing technology cultivated over many years through the production of metal 3D printers and spinning nozzles, responding to various needs such as dimensional accuracy, fine hole processing, and surface roughness. We can provide a one-stop solution from modeling to additional processing, finishing, and quality control. In addition to nozzles, we have a proven track record in the production of precision parts across a wide range of fields, including semiconductors, medical devices, electronics, energy, and aerospace. Please feel free to consult us regarding requests for small-scale prototypes aimed at mass production. 【We can solve the following concerns】 ■ It's difficult to manage because the outsourcing varies by process... ■ I'm worried about the roughness of the surface of the molded product... ■ Thermal distortion occurs in the molded product... ■ I have concerns about quality aspects such as composition, fluidity, and strength... ■ I can't find a supplier for small-scale prototypes or mass production... *You can view six documents, including a collection of modeling examples, from the <PDF Download>. Please feel free to contact us.

• Contract manufacturing

◆ Micro-Pore Processing Technology Micro drilling, ultra-fine discharge, pressing, laser, ultra-short pulse laser, FIB ◆ Synthetic Fiber Spinning Nozzles Manufacturing high-precision and high-quality spinning nozzles for over half a century ◆ Dispenser Nozzles Advanced technology in spinning nozzle manufacturing meets the demand for high-precision and high-quality nozzles ◆ Fine Particle Sprayers Ideal for precision coating, pulmonary administration in animal experiments, and thin film application in small areas ◆ Inkjet Nozzles Contributing to the production of inkjet nozzles that address challenges by accommodating nozzle hole shapes as requested ◆ Orifices and Apertures Responding to the quality of holes, providing smooth surfaces that do not cause beam disturbances due to charging, and ensuring a clean finish ◆ Electron Beam Related Components Providing high-precision electron beam related components that converge and emit electron beams with high accuracy ◆ Suction Jigs Capable of uniformly adsorbing thin film materials with high precision micro-holes, positional accuracy, freely designed suction areas, and high flatness; washable and excellent in maintenance ◆ Various Support Services Supporting manufacturing through various nozzle design, analysis support, and thorough quality control based on extensive experience *For more details, please refer to the PDF document or feel free to contact us.*

• nozzle

This case study collection is a precision machining technology handbook that addresses issues related to microfabrication, featuring examples such as "ultra-fine mesh processing" and "glass material microstructure processing." Our company accepts special specifications that cannot be obtained from commercially available standard products, including micro foreign matter samples, pinholes for leak testing, and ultra-fine meshes. For beam processing contract services, trust Toray Precision Co., Ltd. for total support from prototype consideration to finishing processing. 【Featured Cases (Excerpt)】 ■ Ultra-fine mesh processing ■ Pinhole and slit processing for leak testing ■ Groove processing for ultra-fine leak testing ■ Transparent conductive film processing ■ Glass material microstructure processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Toray Precision, we offer a contract manufacturing service for tungsten 3D printing. Tungsten is a highly attractive material due to its high density, high melting point, low thermal expansion, and high thermal conductivity, yet it is difficult to process. With the recent capability of 3D printing tungsten using metal printers, the freedom of shape design has expanded, allowing for direct creation of desired shapes. Shapes that were previously impossible to achieve can now be realized. For example, the following are product examples of tungsten 3D printed items: - Collimator for biomolecular imaging - Collimator for gamma cameras - Crucibles - Anti-scatter grids, etc. This document introduces new applications and product examples made possible by the collaboration of difficult-to-machine tungsten and metal 3D printing. We mainly present information on metal additive manufacturing and tungsten, along with examples of processed products. Additionally, we include not only metal 3D printing but also our long-cultivated precision machining technology and examples of fine processing of difficult materials. *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing
• Rare metals

This document is a technical handbook on "precision microfabrication" conducted by Toray Precision, which specializes in precision microprocessing and accepts contract processing. Our company manufactures nozzles that require high precision, utilizing the fine hole processing techniques developed over many years with Toray's synthetic fiber spinning nozzles. Recently, inkjet methods have been widely adopted for coating in industrial applications. We manufacture inkjet nozzles with high precision, which are equipped within inkjet heads. The key points required for processing inkjet nozzles include the following: - Minimal variation in hole diameter, with high positional and pitch accuracy - Sharp finishing of hole edges - Smooth finishing of hole inner walls In addition to the above points, we respond to many requests such as handling difficult-to-machine materials and customizing cross-sectional shapes. We also introduce many products that utilize hole processing, in addition to inkjet nozzles. 【Contents (excerpt)】 ■ Introduction ■ Inkjet Nozzles ■ Orifices and Apertures ■ Other Small Hole Application Examples ■ New Topics in Small Hole Processing Technology ■ Our Proprietary Small Hole Processing Technology ■ We Help Solve Customer Challenges ■ Company Introduction

• Processing Contract
• Vehicle body parts
• nozzle

Our company offers contract processing services for high-precision and high-quality surface micro-machining. We are currently providing a handbook that introduces our "grinding processing technology," which achieves high precision in surface roughness, flatness, and straightness, as well as our "ultra-precision cutting technology," which performs high-precision mirror finishing, micron-order fine groove patterns, sub-micro needles, surface textures, and other shape processing. We can also handle fine machining of difficult-to-cut materials, ceramics, and brittle materials like glass. Furthermore, we have included examples of products utilizing the processing technologies introduced here. 【Product Processing Examples】 - Products using grinding processing technology ■ Slit die Surface roughness: Ra 0.03 μm, Flatness: 2 μm, Straightness: 3 μm Grinding machine owned: Nagase Integrex (SGC series) ■ Adsorption stage Free design of adsorption area, washable, excellent adsorption and release properties, control of adsorption marks - Products using ultra-precision cutting technology ■ Mirror finishing Surface roughness: Ra 0.02 μm or less ■ Sub-micro needle Achieves sharp tips and high aspect ratios ■ Surface texture High-precision tool shape transfer through relative motion between the tool and workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Technical and Reference Books

The "Fine Particle Sprayer" is a micro-sprayer that can atomize liquids into ultrafine particles for spraying. It is suitable for situations where access to the spraying area is poor and when a small specified amount needs to be sprayed, achieving a favorable spray distribution. It allows for a minimum spray volume of 25μL, enabling the spraying of small amounts, and has minimal variation in spray distribution, achieving uniform spraying. Additionally, our company manufactures and sells high-precision spray devices for pulmonary administration used in animal experiments such as pharmacological efficacy tests, pharmacokinetic tests, and toxicity tests using mice and rats. We also offer a special version of the Fine Particle Sprayer that can spray suspensions. Please feel free to contact us for more details. 【Features】 ■ Uniform spraying with minimal bias ■ Ability to apply thin films to hard-to-reach areas ■ Sterilizable and reusable ■ Customizable spray angle ■ Customizable overall weight ■ Customizable needle length *For more details, please refer to the PDF document or feel free to contact us.

• Other physicochemical equipment
• Other laboratory equipment and containers
• others

The vibration-free parts feeder "Trefeeder," developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. The main concept of "Trefeeder" is to perform the entire process from product input to supply without causing damage, eliminating the "vibration" that was previously effectively used in conventional devices. 【Must-See! Videos】 1. Appearance inspection of inductor components (ferrite drum work) and damage-free good product recovery 2. Workpiece transport and supply (MLCC 1005) https://www.ipros.jp/product/detail/2000520191 3. Workpiece transport and supply (disk work with front and back) https://www.ipros.jp/product/detail/2000520189 4. Workpiece alignment supply to inspection table (MLCC 1005) https://www.ipros.jp/product/detail/2000520184 5. Appearance inspection of the back side of a Φ15mm notched drum (AI image processing) and damage-free good product recovery https://www.ipros.jp/product/detail/2000520179

• Capacitor
• Inductor Coil
• Automotive Connectors

The air levitation unit created by our ultra-precision micro-hole processing technology enables the vibration-free loading, transport, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, we achieve excellent features such as damage-free workpieces and low static charge on the workpieces. Air levitation slope: By controlling the friction between the workpiece and the slope surface with air ON/OFF from the levitation surface, we can recover and store workpieces while applying brakes. [Related unit] Air chute hopper: By controlling the friction between the workpiece and the hopper surface with air ON/OFF from the levitation surface, workpieces are quantitatively fed into the rectifying mechanism by their own weight. [Related unit] Air levitation linear feeder: By blowing air from the levitation surface to lift the workpieces, we supply one workpiece at a time to the downstream process without vibrations. 【Must-see! Video】 1. Brake recovery of ferrite drums (inductor components for automotive use) using the air levitation slope. 2. Flat stacking recovery of ferrite drums from the air levitation slope to a tray.

• Capacitor
• Inductor Coil
• Automotive Connectors

The air levitation unit created by our ultra-precision micro-hole processing technology enables vibration-free loading, transportation, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, we achieve excellent features such as damage-free workpieces and low static charge on the workpieces. Air levitation linear feeder: By blowing air from the levitation surface, workpieces are lifted and supplied downstream one by one without vibration. [Related unit] Air chute hopper: By turning the air ON/OFF from the levitation surface, we control the friction on the workpiece/hopper surface and quantitatively feed workpieces into the rectifying mechanism by their own weight. [Related unit] Air levitation slope: By turning the air ON/OFF from the levitation surface, we control the friction on the workpiece/slope surface and collect and store workpieces while applying brakes. 【Must-see! Video】 1. Workpiece transportation and supply (MLCC1005) 2. High-speed video of chip component transportation at the exit of the linear feeder (vibrating type vs. non-vibrating type) https://www.ipros.jp/product/detail/2000520287

• Capacitor
• Inductor Coil
• Automotive Connectors

The air levitation unit created by our ultra-precision micro-hole processing technology enables the non-vibrational loading, transport, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, it demonstrates features such as workpiece damage resistance and low electrostatic charge. *The characteristics of each unit are described in the basic information section below. Please take a look.* 【Must-See! Videos】 1. High-speed video of chip component transport at the linear feeder outlet (vibrating vs. non-vibrating) 2. Quantitative feeding of MLCCs using an air chute hopper https://www.ipros.jp/product/detail/2000520284 3. Workpiece transport and supply (MLCC1005) https://www.ipros.jp/product/detail/2000520293 4. Brake recovery of ferrite drums (inductor components for automotive use) using an air levitation slope https://www.ipros.jp/product/detail/2000520302

• Capacitor
• Inductor Coil
• Automotive Connectors

The air floating unit created by our ultra-precision fine hole processing technology enables the non-vibrational loading, transport, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, it exhibits excellent features such as damage-free workpieces due to vibration and low static electricity of the workpieces. Air chute hopper: By controlling the friction between the workpiece and the hopper surface with air ON/OFF from the floating surface, it quantitatively feeds the workpiece into the rectifying mechanism using its own weight. [Related unit] Air floating linear feeder: By blowing air from the floating surface, it lifts the workpiece and supplies it downstream one by one without vibration. [Related unit] Air floating slope: By controlling the friction between the workpiece and the slope surface with air ON/OFF from the floating surface, it collects and stores the workpiece while applying brakes. 【Features of the air floating unit】 1. Significantly reduces damage and static electricity to aligned components. 2. Can be directly connected to the next process (device) (air floating linear feeder). 3. Quiet operation. 4. Easy maintenance. 【Must-see! Video】 Quantitative feeding of MLCCs using the air chute hopper.

• Capacitor
• Inductor Coil
• Automotive Connectors

The parts feeder "Trefeeder S" is a basic parts feeder equipped with a simple work length and short direction alignment function. In conventional vibrating parts feeders, there was a problem of damaging the workpieces during transport. However, the Trefeeder eliminates vibrations from all processes, including workpiece loading, posture control and alignment (single-file arrangement), and supply to the next process, making it possible to ultimately minimize workpiece damage. Additionally, due to its vibration-free operation, it features a new concept parts feeder that exhibits several unique characteristics such as compatibility with various types, static electricity suppression, in-device inspection, and quiet operation. If you are troubled by product damage caused by parts feeders, static electricity, or the complexity of setup changes, please feel free to consult us. 【Features】 1. Damage-free transport (alignment of long and short sides, and inverted direction) 2. Compatibility with various types 3. Static electricity suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-see! Video】 Workpiece transport and supply (MLCC 1005)

• Capacitor

The high-performance parts feeder "Trefeeder V" adds front-back and top-bottom alignment functions to the S-type features (long-short side and inverted posture control). It recognizes the current posture of the workpiece inside the device, and if the posture is incorrect, it corrects it using a combination of air blow, guide formation, and a surface-facing unit utilizing magnets. Additionally, posture confirmation of the workpiece is performed using cameras or optical sensors, allowing for the recognition and elimination of foreign objects that are not the feeding target, as well as accurately counting the number of workpieces supplied from this machine. 【Features】 1. Damage-free transport (long-short side, inverted, front-back, top-bottom alignment) 2. Compatible with a variety of products 3. Static electricity suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-see! Video】 1. Workpiece transport and supply (top-bottom and front-back alignment required for 2012 chip resistors) 2. Workpiece transport and supply (disk workpieces with top-bottom orientation) https://www.ipros.jp/product/detail/2000520167

• Capacitor

The Trefida IT is an inspection table equipped with alignment functionality that seamlessly transfers workpieces from the rectification function section to the inspection table without vibration, and sorts and discharges the workpieces as OK/NG based on inspection results, while covering the basic features of Trefida. It is possible to mount customer-specified measurement and inspection heads, so please consider applying it for modifications to existing inspection equipment. 【Features】 1. Damage-free transport (long and short sides, inverted, front and back, surface alignment) 2. In-machine inspection of parts feeders 3. Compatible with a variety of products 4. Static electricity suppression structure 5. Quiet operation 【Must-see! Videos】 1. Workpiece alignment supply to the inspection table (resin connector) *Version with six-sided appearance inspection head mounted 2. Workpiece alignment supply to the inspection table (ferrite drum) *Version with six-sided appearance inspection head mounted https://www.ipros.jp/product/detail/2000520179

• Capacitor
• Inductor Coil
• Automotive Connectors

The Trefeeder IS is an autonomous measurement and inspection device that incorporates our proven measurement and inspection devices from Trefeeder IT. After the workpiece is loaded, it automatically inspects the quality of the workpiece and performs automatic NG discharge and OK collection. By eliminating the vibration-type parts feeder, we have developed and commercialized an inspection device that does not damage the inspected products (workpieces), which, while seemingly obvious, did not exist in the world. 【Features】 1. Damage-free transport (long and short sides, inverted, front and back alignment) 2. In-machine inspection of parts feeders 3. Compatible with multiple varieties 4. Static electricity suppression structure 5. Quiet operation 【Must-see! Videos】 1. Inspection of both sides of a Φ10mm ferrite drum, damage-free good product collection, and automatic tray transfer 2. Six-sided appearance inspection of MLCC3225 and damage-free good product collection https://www.ipros.jp/product/detail/2000520152 3. Six-sided appearance inspection of resin connectors https://www.ipros.jp/product/detail/2000520158

• Capacitor
• Inductor Coil
• Automotive Connectors

The "Trefeeder," a non-vibration parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) ranging in size from a few millimeters to about 20 mm, with features such as damage-free handling, compatibility with a variety of parts, and low electrostatic properties. In addition to being used as a simple parts feeder, it can be upgraded to an inspection system by installing measurement and inspection devices and a work recovery unit within the equipment. In recent years, there has been an increase in inquiries regarding the alignment supply and inspection of automotive electronic components, which require high reliability! 【Must-See! Videos】 1. Inspection of the front and back surfaces of a Φ10mm ferrite drum, damage-free good product recovery, and automatic tray transfer. 2. Work transportation and supply (1060 ferrite drum (inductor components)) https://www.ipros.jp/product/detail/2000520165/ 3. Work transportation and supply (2012 chip resistors requiring front-back and top-bottom alignment) https://www.ipros.jp/product/detail/2000520189/

• Capacitor
• Automotive Connectors
• Inductor Coil

The "Trefeeder," a non-vibrating parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) ranging in size from a few millimeters to about 20 millimeters, with features such as damage-free handling, compatibility with a variety of parts, and low electrostatic properties. Additionally, it can be used as a simple parts feeder, and by installing measurement and inspection devices along with a work retrieval unit within the equipment, it can be upgraded to function as an inspection system. 【Examples of Target Parts (Components)】 1. Cylindrical battery components (insulating plates, caps, etc.) 2. Automotive parts (washers, gaskets, seals, and sealing materials that require high reliability) 3. Other disc-shaped parts (components) ranging in size from a few millimeters to about 20 millimeters 【Features】 1. Damage-free transportation (long and short sides, inverted, front and back, surface alignment) 2. Compatibility with a variety of parts 3. Electrostatic suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-See! Video】 Work transportation and supply (disc work with front and back)

• power supply
• Other electronic parts
• Capacitor

The "Trefeeder," a non-vibrating parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibrations. It demonstrates excellent performance in damage-free alignment and transportation of parts (components) ranging from a few mm to about 20 mm, with capabilities for handling a variety of types and low electrostatic charge. In addition to being used as a simple parts feeder, it can also be upgraded into an inspection system by installing measurement and inspection devices and a work retrieval unit within the equipment. 【Examples of Target Parts (Components)】 1. Small to medium-sized ferrite components (such as inductor components, drum shapes, array shapes, sleeve shapes, ring shapes, plate shapes, disk shapes, etc.) 2. Small to medium-sized ceramic components (various electronic components, drum shapes, array shapes, sleeve shapes, ring shapes, plate shapes, disk shapes, etc.) 3. Other parts (components) with sizes ranging from a few mm to about 20 mm 【Must-See! Videos】 1. Inverted posture control supply of inductor components (ferrite drum work) 2. Inspection of both sides of a Φ10mm ferrite drum, damage-free good product retrieval, automatic tray transfer 3. Appearance inspection of the flange underside of a Φ15mm notched drum (AI image processing), damage-free good product retrieval

• Capacitor
• Inductor Coil
• Other electronic parts

The "Trefeeder," a non-vibration parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) sized from a few millimeters to about 20 millimeters, with features such as damage-free handling, compatibility with various types, and low electrostatic properties. Additionally, it can be used as a simple parts feeder, and by installing measurement and inspection devices along with a work retrieval unit within the equipment, it can be upgraded to a testing device system. 【Examples of Target Parts (Components)】 1. Small resin parts, resin connectors, etc. 2. Other parts (components) sized from a few millimeters to about 20 millimeters. 【Features】 1. Damage-free transportation (long and short sides, inverted, front and back, surface alignment) 2. Compatibility with various types 3. Electrostatic suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-See! Videos】 1. Six-sided appearance inspection of resin connectors 2. Work transportation and supply (discs with front and back) https://www.ipros.jp/product/detail/2000520167/

• Optical Connector
• Other Connectors
• Automotive Connectors

The "Trefeeder," a non-vibrating parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) with sizes of around a few millimeters, offering damage-free handling, compatibility with various types, and low electrostatic properties. Additionally, it can be used as a simple parts feeder, and by installing measurement and inspection devices along with a work recovery unit within the equipment, it can be upgraded to an inspection system. 【Examples of Target Parts (Components)】 1. Passive components and surface-mounted parts (automotive MLCCs, crystal oscillators, piezoelectric elements), etc. 2. Other parts (components) with sizes of around a few millimeters. 【Features】 1. Damage-free transportation (long and short sides, inverted, front and back, surface alignment) 2. Compatibility with various types 3. Electrostatic suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-See! Videos】 1. Work transportation and supply (MLCC 1005) 2. Six-sided appearance inspection of MLCC 3225 and damage-free good product recovery https://www.ipros.jp/product/detail/2000520191/

• Capacitor
• Oscillator
• Piezoelectric Devices

Our company offers contract processing services for high-precision and high-quality hole processing, cutting, and micro-processing using laser processing technology. We are currently providing a "Laser Processing Technology Handbook" that includes basic knowledge about "laser processing," introductions to technologies, and examples of processing. We introduce ultra-short pulse laser processing technology that can finely process brittle materials such as hard-to-cut metals, ceramics, glass, and transparent materials like films with high quality. We also present examples of processing using laser technology, including the processing of irregular nozzles, examples of processing on ceramics, and products such as "adsorption plates" that can adsorb thin film sheets, as well as "micro-porous sheets," which are metal filters with a high opening ratio. *The materials can be viewed immediately via "PDF Download." Please feel free to contact us for inquiries.

• Other processing machines
• Technical and Reference Books
• Processing Contract

Ultrafast pulse laser processing is a method of fine machining using lasers with short pulse widths (such as picoseconds and femtoseconds). Ultrafast pulse lasers have minimal thermal effects and result in high-quality finishes. They achieve high-quality results even on brittle materials such as ceramics, glass, silicon, and films. Additionally, with a unique taper angle control feature, it is possible to process arbitrary hole shapes with high precision, allowing for customization according to customer requirements. Features: Our ultrafast pulse laser processing has the following features: - Non-thermal processing using femtosecond lasers reduces burrs and microcracks, enabling high-speed machining. - High-quality processing of difficult-to-machine materials such as hard metals, ceramics, glass, and silicon. - Processing with taper angle control allows for the realization of arbitrary shapes, including straight holes, reverse taper machining, and holes of shapes other than round. - Large stage capability for processing large workpieces (maximum work size: 500mm square) can meet demands for fine and precise machining on large workpieces, such as applications requiring adhesion to the stage. *You can view service introduction materials that showcase processing examples by downloading the PDF.

• Processing Contract

We manufacture calibration micro foreign object samples for X-ray inspection devices used in foreign object inspection of lithium-ion batteries, pharmaceuticals, food, and more. We produce foreign object samples (test pieces) with a minimum size of Φ10μm. The size can be customized to the specifications provided by the customer, and we guarantee dimensional accuracy of ±1µm* (*1: for sample sizes of Φ50µm or smaller). Additionally, the samples can be picked up, enhancing convenience during calibration work. Our company produces high-precision and stable quality products through precision machining. We accommodate not only customization of shapes but also prototyping and mass production. Please contact us for more details. 【Features】 ■ High-precision and stable quality products manufactured through precision machining ■ Customization available *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Toray Precision Co., Ltd. is a contract processing company that solves customer problems with ultra-precision microfabrication technology. We have been manufacturing spinning nozzles for Toray's fibers for many years. Additionally, we process parts and molds that require precision and high accuracy for prototype and development purposes for many manufacturing companies (contract processing). We also produce a wide range of contract processing products for medical-related applications, particularly micro forceps, calibration micro foreign object samples for X-ray inspection, catheter molds, microchannels, and parts for high-precision inspection devices (such as apertures and dispensing nozzles). We have actual micro forceps on display and conduct demonstrations, so please visit our booth to see, touch, and experience them firsthand. Visitors will receive a precision processing technology handbook! (*Please note that the technical handbook will be given in exchange for a business card.) We look forward to your visit.

• Processing Contract

"The Precision Machining Technology Handbook Vol. 6" is a booklet aimed at the medical field. Toray Precision is involved in many medical-related components, engaging in the production of parts and molds for treatment and diagnostic devices, focusing on products that require high precision and high quality. This booklet introduces examples of processed products we have actually manufactured and the machining technologies used. [Contents (excerpt)] ◆ Examples of processed products - Catheter molds / Medical molds / Navigation wires / Micro forceps / Orifices / Dispensing nozzles ◆ Introduction to machining technologies - Micro-hole machining technology / Micro-groove machining technology / Finishing machining technology / Precision parts manufacturing using metal 3D printers / Calibration micro foreign matter samples * The technology handbook is available for free! For more details, please contact us or download the catalog to view it.

• Processing Contract

The "dispensing nozzle" is essential for liquid sample analysis. The special shape of the blade tip requires both sharpness and minimal wear. Our company can manufacture various special shapes, even with thin-walled pipes, using the ultra-precision microfabrication technology we have cultivated over the years. We also accommodate shape customization and continue to meet our customers' needs. 【Features】 ■ Custom-made support ■ Surface treatment technologies such as NI-P are also available ■ Angle orders for decimal points are possible ■ We manufacture a wide range of materials, including stainless steel, hard and brittle materials, difficult-to-machine materials, and rare metals ■ We provide suitable design and shape proposals according to your requirements (also supporting mass production) *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract
• nozzle

Our company specializes in the production of "medical molds." Many medical products, such as catheters, are manufactured through molding using molds, which are key devices that determine product quality and require high processing precision, strength, and durability. We manufacture high-precision and high-quality molds using our long-developed micro-hole processing and finishing technology, supporting the product quality of our customers. 【Features】 ■ Customization of shapes according to products and applications ■ Suggestions for suitable materials, shapes, designs, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other molds

In microsurgery, which deals with extremely small affected areas, "micro forceps" are indispensable. Despite their small size, they require high gripping capability and durability to grasp thin membranes. Our company manufactures high-precision and stable quality products through precision machining. We accommodate customization of shapes as well as prototyping and mass production. For more details, please contact us. 【Features】 ■ High-precision and stable quality products manufactured through precision machining ■ Customization available * For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

In medical settings, it is common to pass wires through catheters for procedures. Especially when passing wires through very small inner diameters, a "navigation wire" is indispensable. By utilizing our ultra-precise microfabrication technology, we can create products that can be applied to fine catheters. Additionally, we respond to requests regarding processing difficulty and quality by employing a traceability system and state-of-the-art equipment. 【Features】 ■ Products that can be applied to fine catheters ■ Custom shape options available ■ Support for materials, design, shape, and prototype mass production *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

Our company accepts orders for the production of "catheter molds." The quality of catheters is influenced by factors such as the surface roughness of the mold and coaxiality. We achieve nano-order surface roughness and sub-micron coaxiality through precision micro-machining. We have mold processing technology that enables stable production of high-quality catheters. Additionally, we possess general-purpose lathes and CNC automatic lathes to accommodate precision parts processing. Inspections are conducted with high precision using image measuring machines, 3D measuring machines, SEM, microscopes, and visual inspections. 【Features】 ■ High precision ■ High quality ■ Achieves nano-order surface roughness and sub-micron coaxiality through precision micro-machining ■ Customization of shapes, materials, and designs is also available (capable of mass production) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other molds

The "orifice" used for flow control in diagnostic equipment requires precise control in small quantities, and the key points in processing are the accuracy of the hole diameter, shape, edge quality, and surface finish. Our company leverages the know-how gained from many years of experience in hole processing and finishing to meet various customer needs. 【Materials】 ■ In addition to stainless steel, we process a wide range of materials including rare metals such as molybdenum, tungsten, and tantalum. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Surface treatment contract service

At Toray Precision, which specializes in precision micro-machining, we manufacture components and products for the medical field. We possess high-level precision machining technologies, such as fine hole processing, along with extensive know-how, allowing us to handle processing, finishing, and quality inspection all in-house. Currently, we are offering a "Product Case Collection" that includes examples of our work, such as orifices and micro forceps. [Contents (excerpt)] - Examples of production (dispensing nozzles, catheter molds, etc.) - Ultra-precision fine hole processing technology - Ultra-precision fine groove processing technology - Precision parts manufacturing using metal 3D printers *For more detailed information, you can view it immediately via [PDF Download].

• Processing Contract

Toray Precision Corporation has been solving customer problems and contributing to society with ultra-precision microfabrication technology since its establishment in 1955. We also manufacture a large number of precision parts for semiconductor manufacturing equipment through contract processing. In particular, we handle a wide range of products, including precision parts for vacuum equipment, optical components, and transport fixtures such as suction plates. We invite you to visit our booth to see, touch, and experience our products firsthand. Visitors will receive a precision machining technology handbook! It includes key points on precision machining of parts for semiconductor manufacturing. Please stop by. (Please note that the technical handbook will be exchanged for a business card.)

• Processing Contract

Our company manufactures components and products for semiconductor manufacturing equipment through high-precision "micro-hole processing" and high-quality "mirror finishing." One of our major features is our ability to provide total support from processing to finishing, precision cleaning, quality inspection, packaging, and shipping. We also handle many components for vacuum devices, performing high-quality finishing that suppresses outgassing. Additionally, we conduct precision cleaning, inspection, and packaging in a clean room, delivering products vacuum-packed to enable direct installation into our customers' equipment. We also manufacture and sell the vibration-free parts feeder "Trefeeder," which reduces chipping, scratches, and static electricity in electronic components. Currently, we are offering "Precision Processing Technology Handbook Vol. 4," which introduces examples of our work. [Our Technology and Support] ■ Precision micro-hole processing ■ Ultra-fine finishing ■ Precision micro-component processing ■ Precision micro-groove processing ■ Metal 3D printing ■ Design/Manufacturing support *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other machine elements
• Contract manufacturing
• Processing Contract

Toray Precision Corporation has been solving customer problems and contributing to society with ultra-precision microfabrication technology since its establishment in 1955. We will be exhibiting at this exhibition a wide range of products, including not only samples created with metal 3D printers but also a collection of our long-cultivated ultra-precision microfabrication technology (processing samples). We invite you to visit our booth to see, touch, and experience them firsthand.

• Processing Contract