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addressOsaka/Kita-ku, Osaka-shi/1-1-4 Shitaya, 12th Floor Hankyu Terminal Building
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生産管理システム 生産管理システム
在庫管理システム 在庫管理システム
工程管理 工程管理
原価管理システム 原価管理システム
品質管理システム 品質管理システム
食品業界向け生産管理システム 食品業界向け生産管理システム
金属加工業界向け生産管理システム 金属加工業界向け生産管理システム
化粧品業界向け生産管理システム 化粧品業界向け生産管理システム
自動車部品業界向け生産管理システム 自動車部品業界向け生産管理システム
化学品業界向け生産管理システム 化学品業界向け生産管理システム
医薬品業界向け生産管理システム 医薬品業界向け生産管理システム
産業機械装置・組立品業界向け生産管理システム 産業機械装置・組立品業界向け生産管理システム
基盤実装業界向け生産管理システム 基盤実装業界向け生産管理システム
生産管理システムを活用した製造業DX事例 生産管理システムを活用した製造業DX事例
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What is inventory days? A basic indicator to enhance the accuracy of inventory management.

Understanding the difference from inventory turnover rate, achieving optimal inventory and reducing inventory costs.

Inventory days is an indicator that represents how many days of sales the current inventory corresponds to. It is more intuitive to understand than inventory turnover rate and helps in grasping the status of inventory stagnation and appropriate levels. Calculations can be made on a monthly or weekly basis, and by having benchmarks that align with the characteristics of the products and seasonal fluctuations, the risks of excess inventory or stockouts can be mitigated. Let's utilize inventory days to visualize inventory and optimize costs. 【What you can learn from this explanatory article】 - The difference between inventory days and inventory turnover rate - The basic calculation method for inventory days - Criteria for determining optimal inventory levels - Ways to reduce inventory costs >> You can view the continuation in the article linked below【▶ Click here for the full article】! <<

  • Production Management System
  • Other production management systems
  • Cost Management System

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What are the "3Ms" improvements that the manufacturing industry should first tackle?

Why isn't the efficiency on-site improving? The hint lies within the "3Ms."

In the manufacturing industry, reducing the 3Ms (Muda - waste, Mura - unevenness, Muri - overburden) has a positive impact on productivity, quality, and customer satisfaction. The 3Ms lurk in every process, including the effort required for each step, the load on machines and people, and uneven work distribution. By implementing specific reduction methods tailored to each issue, it becomes possible to create a competitive workplace. Improvement activities also benefit from reviewing production planning and inventory management. 【What you can learn from this explanatory article】 - Definition and importance of the 3Ms in manufacturing - Common causes of the 3Ms - Steps for reducing waste, unevenness, and overburden - Specific effects of improvements - Directions for improvement utilizing systems >> You can view the continuation in the article linked below【▶ Click here for the full text】! <<

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What is "Kaizen"? How to promote improvement activities that yield results led by the workplace.

Don't struggle with improvement proposals! Knowing the approach will accelerate on-site reforms.

The essence of Kaizen is to not ignore the discomfort felt on-site, but to incorporate it into the system. This article introduces specific steps to smoothly advance "Kaizen" activities, including how to identify improvement themes, set priorities, thoroughly implement 5S, use the ECRS principles, and validate and re-execute through the PDCA cycle. It supports taking the first step from "I don't know where to start." 【What you can learn from this explanatory article】 - Selection of targets for "Kaizen" activities and considerations for prioritization - Methods for on-site analysis from the perspectives of 5S, 3M, and ECRS - How to approach generating improvement proposals - Ideas for continuous reform efforts as a team, and more >> You can view the continuation in the article linked below【▶ Click here for the full article】! <<

  • Production Management System
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  • Production Scheduler

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Production Management System Selection Guide [with Checklist] Available for Free Distribution

Packed with tips to solve common challenges during implementation and find the best production management system for your company!

This is a guide on how to choose a production management system for those selecting one for the first time, aimed at ensuring a successful implementation. It includes a system selection checklist and common failure examples that we hope you will find helpful. 【This document provides insights on the following】 - What a production management system is - Feedback from companies that failed to implement a production management system - How to choose a production management system without making mistakes *This document can be downloaded from the "Catalog" section at the bottom of the page.

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Textbook on Cost Reduction: 5 Selected Ideas for Improvement Activities

[With Case Studies] Reduce Labor Costs That Squeeze Profits! "Cost Reduction Textbook" for Small and Medium Manufacturing Businesses - 5 Improvement Ideas to Drive Change on the Shop Floor.

This is a practical guide to solving the burden of labor costs and the shortage of personnel in small and medium-sized manufacturing industries. It explains specific measures for "standardization" to eliminate the "personalization" at the workplace and enhance productivity. 【Five Improvement Ideas Introduced in This Document】 ✅ Mistake Prevention: Utilize barcodes to prevent incorrect inputs and the use of expired items ✅ Elimination of Paper/Excel: Eliminate redundant data entry and search time with real-time input ✅ Elimination of Waste in Movement: Reduce round-trip time to the office by utilizing on-site terminals ✅ Standardization of Parts: Achieve cost reduction and improved accuracy through centralized inventory management ✅ Automation of Administrative Tasks: Reduce labor hours with shared delivery date responses and automatic output of invoices You can find hints for solutions from numerous success stories, including a case of reducing 2,800 hours annually. Please use this document as the first step to visualize the "invisible costs" in your workplace and transform into a profit-oriented structure! ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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Paperless Success Cases & FAQ Volume 17 [With Readiness Checklist]

[Must-see for DX personnel] 17 paperless FAQs to resolve on-site questions. A readiness checklist clearly defines your company's current position!

This is a guidebook that condenses 17 real questions received from manufacturing sites, such as "I don't know where to start with DX" and "I'm worried about whether we can proceed with only old equipment." It presents concrete solutions to alleviate concerns about costs and effort, and to support the "first step" on-site. 【Main contents of the document】 - Introduction and Basics: Explains how to start DX, the expected effects, and the concept of a small start to minimize initial investment. - Implementation and Technology: Introduces the necessary number of tablets, metrics for measuring effectiveness (KPI), and how to proceed if there is no IT personnel. - Challenges and Responses: Covers methods for data collection with old equipment, the safety of the cloud, common failures in other companies, and points for success. - Readiness Checklist: By answering 10 questions, you can self-assess your company's readiness for DX and paperless transformation in three stages. This is a practical diagnostic tool and Q&A collection ideal for those wondering, "Is it possible to go paperless in our situation?" ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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Production Management System Cost-Effectiveness Calculation Method [Including Sample Approval Document]

Production Management System "Cost-Effectiveness" Calculation and Internal Persuasion Guide [Includes Sample Approval Document]

This book summarizes specific methods for "waste reduction" and "productivity improvement" through the introduction of production management systems, set against the backdrop of the deepening labor shortage in manufacturing. It addresses concerns such as "cost" and "operational difficulties," which can be barriers to system implementation, using examples from the latest cloud-based packages. 【Main Contents】 - Labor Shortages and the Need for DX: The importance of labor-saving and efficiency from statistical perspectives, and moving away from paper and Excel management. - Cost Improvement through Waste Reduction: Visualization of "invisible costs" such as double entry and inventory checks. - Quantitative Examples of Implementation Effects: Success stories from companies that achieved a reduction of 3,000 hours of labor annually. - ROI Calculation Formula: Specific calculation methods that can be applied to your company's situation for estimation. - KPIs and Approval Documents for Internal Proposals: How to set indicators to measure effectiveness and a sample approval document that can be used as is. This practical guidebook is designed for those in charge who are struggling with "not knowing how to persuade the company" or "wanting to quantify the benefits of implementation," helping to advance on-site DX by one step. ▼▼ You can view it for free immediately by clicking the <Catalog Download> button below ▼▼

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Thorough Comparison of 22 Production Management Systems! How to Choose Without Making Mistakes

Compare 22 products from the perspectives of functionality, implementation type, and cost to identify the optimal solution.

"We will answer the question, 'How should I compare the many production management systems available?' This article organizes the comparison of 22 production management systems based on four perspectives: 'functions,' 'delivery methods,' 'costs,' and 'implementation steps.' Starting with a comparison of key functions such as order management, inventory management, process progress management, and cost management, we also introduce points for distinguishing between cloud-based, on-premises, and hybrid models, as well as assessing their suitability for your company's production methods and scale. Additionally, we include hidden costs to watch out for when comparing estimates and a 90-day roadmap for successfully implementing the system. 【What you can learn from this explanatory article】 Differences in key functions revealed by comparing 22 companies How to choose a delivery method and points to consider Hidden costs that can become pitfalls during estimation How to proceed from initial implementation to establishment >> You can read more in the article linked below 【▶ Click here for the full article】! <<

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Let's grasp the key to quality risk management: the "Control Plan."

Explaining the basics of document design to prevent quality "variations" from design to mass production.

The Control Plan (CP) is one of the core tools recommended by the IATF16949 standard. It is a QMS document that outlines an appropriate risk management plan to maintain strict quality and prevent the occurrence of defective products. While the QC process chart lists management standards for specific processes, the CP is a comprehensive management method that includes characteristic management, responses to defects, inspection methods, and record-keeping. This article explains the role of the CP and its differences from the QC process chart. It provides insights into the concepts and practical points of CP that can be immediately applied to quality design. - 【What you can learn from this explanatory article】 - The basics and objectives of the Control Plan (CP) - Differences from the QC process chart - The concept of creating CP units - The flow of creating and updating CP at each stage - Key points for handling non-conformities and record management, etc. >> You can view the continuation of this article below 【▶ Click here for the full text】! <<

  • Other quality control systems
  • Traceability System
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What are the differences between MES and LIMS? Key selection points based on purpose.

Clarifying the differences between MES for manufacturing management and LIMS for quality management, two concepts that are often confused.

MES (Manufacturing Execution System) is a system specialized in the execution management of production sites, designed to grasp progress, achievements, and work instructions in real-time. On the other hand, LIMS (Laboratory Information Management System) plays a role in the integrated management of information related to testing, analysis, and inspection, enhancing the reliability of quality data. The decision on which system to implement depends on the management areas and challenges of the company, but recently there has been a trend towards integrating both systems. 【What you can learn from this explanatory article】 - Basic definitions and functions of MES and LIMS - Differences in their roles in manufacturing sites - Benefits gained from integration (e.g., automatic creation of EBR) - Points to consider and decision-making materials during implementation >> You can view the continuation in the article linked below! <<

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What is a production scheduler? A tool to enhance planning accuracy in the manufacturing field.

How to Choose a Production Scheduler and Organize On-Site Issues: What You Should Know Before Implementation

The production scheduler is a tool for optimally allocating resources such as people and equipment to create efficient production plans. By managing work processes along a timeline, it prevents waiting times and achieves a reduction in lead times. The standard time settings for each item allow for flexible responses to sudden changes in plans. There are two types of products: those that are independent dedicated systems and those that are offered as a function of a production management system. 【What you can learn from this explanatory article】 - Basic functions and features of the production scheduler - Differences from production management systems - Common challenges and causes in planning tasks - How the scheduler can alleviate task dependency - Key points to confirm when selecting a system >> You can read more in the article linked below【▶ Click here for the full article】! <<

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How to create an inventory management sheet in Excel! 【Free template available】

"You can do this much with Excel!" Explanation of a simple and easy-to-use inventory management sheet.

To prevent stock shortages and over-ordering, accurate inventory management is essential. In this article, we will explain the steps to create a practical and simple inventory management sheet, utilizing our company's expertise gained from years of building systems in manufacturing environments. If you feel that "I want to graduate from paper management" or "the current management sheet is difficult to use," please use this as a reference. We also provide a free template that you can use right away! ▼ Four features of this sheet: - Simple and easy to understand: A straightforward design that only requires entering the item number and product name. - Visualization of inventory value: Automatically calculates the valuation amount from the inventory quantity. - Inventory adjustment: Allows management of discrepancies between the ledger and actual inventory in a dedicated section. - Order optimization: Provides information on the quantity of each product, enabling appropriate ordering. >> The template can be downloaded from the following 【▶ Click here for the full article】! <<

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Production management cloud system "SmartF"

Low-cost x small start production management cloud system.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting man-hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/man-hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot traceability) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficult to adjust production plans and delivery dates due to lack of process progress visibility - Unable to manage ordering and inventory of purchased parts - Want to visualize costs for each project <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

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Case Studies of the Production Management System 'SmartF' That Allows for Small Starts

"Annual losses of tens of millions of yen reduced to zero," "Zero instances of misuse and incorrect input," "Inventory workload reduced to one-tenth." Success stories of 19 companies that solved manufacturing challenges with SmartF.

This document summarizes various success stories from different industries that have implemented SmartF to achieve improved operational efficiency and productivity. It clearly presents the specific changes before and after implementation for 19 companies in a BEFORE/AFTER format, covering sectors such as cosmetics, metal processing, automotive parts, and food. How SmartF, which allows for a small start with necessary functions while keeping costs and implementation risks low, has solved the challenges faced by each company is detailed. We invite you to see the effects along with specific numerical data! 【Industries Featured in Case Studies】 Cosmetics / Chemicals / Pharmaceuticals / Regenerative Medicine / Food / Assembly Products / Metal Processing and Assembly Products / Molding Products / Automotive Parts / Circuit Board Assembly / Information and Communication / Wholesale, Logistics Warehousing, 3PL / Reuse \\ A PDF summarizing detailed case studies from each industry is available for free! // You can view it by downloading from the "Download Catalog" link below, so please feel free to download it.

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[Data] Production Schedule Template: Easily Create Work-Specific Gantt Charts

A production planning sheet by task that you can use right now! Free Excel template available.

We will provide a clear explanation, with images, of an Excel template for production planning that is easy to use even in manufacturing sites with many processes. By using this template, you can visualize the schedule of the person in charge and the production plan simply by entering the necessary items. The template we are offering is designed for those who want to start production management with Excel, allowing you to easily create production plans for each task. In sites with many work processes, you can visualize "who will do what and when" at a glance. With just a simple operation of entering minimal information such as product name, task details, and workers, you can immediately create a production plan. The input fields are limited to product name, delivery date, quantity, task name, start date, and end date. This allows for a level of detail and clarity that is difficult to achieve with paper or whiteboards. With a simple Excel format, you can easily experience an operational sense based on the template. ▶▶ Please download and use it from the link below: "Details of the template and free download here."

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[Information] How to Stop Using Paper and Excel in Production Management

How will production management operations change with systems? There are successful case studies of companies that have moved away from paper and Excel.

This document is a field improvement manual aimed at all manufacturing companies that want to solve the challenges of production management tasks that rely on paper and Excel. It introduces case studies of companies that have successfully transitioned away from paper and Excel, providing methods to eliminate inefficient management tasks. Additionally, it includes IoT tools that can be used in conjunction with production management systems, making it a valuable resource. We encourage you to read it. [Contents (partial)] ■ Introduction ■ Tasks that tend to remain reliant on paper and Excel ■ Systems that can replace paper and Excel ■ How analog tasks change with a production management system ■ IoT tools that can be used alongside production management systems *For more details, please download the PDF or feel free to contact us.

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[Data] How to Utilize Production Schedulers to Enhance Competitiveness in the Manufacturing Industry

Break away from Excel management and achieve a significant improvement in on-time delivery rates! An explanation of optimization strategies by production method and practical implementation steps.

The "2025 Cliff" problem, the intensification of demands for small-lot production and short delivery times, and other factors are increasing the challenges surrounding modern manufacturing. In particular, the personalization of production planning tasks and the dilemma of inventory risk versus delivery delay risk are significant issues. This document provides a detailed explanation of how to utilize "production schedulers" to address these challenges and promote the advancement of production planning and digital transformation (DX). A production scheduler is a system that automatically formulates and optimizes realistic plans while considering resource constraints such as personnel and equipment. Additionally, it presents case studies that have achieved significant improvements in delivery compliance rates and inventory reduction, along with numerical data. Practical implementation steps and success factors are also discussed. [Document Overview] ■ Current situation surrounding the manufacturing industry and challenges by production method (MTS/MTO/hybrid) ■ Basic functions of production schedulers compared to Excel management ■ Specific examples of implementation effects (improvement in delivery compliance rates, inventory reduction, etc.) ■ Key points and checklist for successful implementation aiming for early realization of return on investment *You can immediately view it for free by clicking the <Catalog Download> button below.

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[Information] Is a cost management system necessary? <Manufacturing Industry Problem-Solving Series>

Excel cost management "self" diagnosis sheet included! A guide to visualizing the current situation that is easy to understand even for beginners.

This document introduces the necessity of a cost management system. It provides a detailed explanation of the comparison of manufacturing cost trends between the world and Japan based on BCG data, differentiation strategies for manufacturers in an era of rising costs, and appropriate improvement steps through a 30-question self-assessment of company maturity. Additionally, it includes successful case studies of cost management system implementation, making it a valuable resource. We encourage you to read it. 【Contents (partial)】 ■ Heat map of manufacturing cost trends in the world and Japan ■ Why it is dangerous not to see costs now ■ Five limitations of Excel cost management ■ What is a cost management system? Full function map ■ 30-question self-diagnosis of company maturity *For more details, please download the PDF or feel free to contact us.

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[Data] 73% reduction in inventory counting time! Zero input errors in inventory management.

A Beginner's Guide to Digitalization Starting with a Single Barcode: What is Your Company's Inventory Management Maturity Level? (Includes Self-Diagnosis Checklist)

Many manufacturing companies are facing limitations with inventory management done through handwritten notes or Excel. The lack of real-time data leads to stockout errors, excessive inventory due to human input mistakes, and the risk of knowledge being confined to specific individuals... all of these are structural challenges that pressure the company's profits. This document provides tips for digitizing inventory management using barcodes. [Contents (partial)] - Data-driven explanation of a case where inventory work was reduced by 73%, completing a task that previously took two days in just a few hours. - How to eliminate human errors and achieve 99.9% reading accuracy to prevent input mistakes. - Inventory management maturity assessment [30-question checklist]. - A thorough explanation of how to choose a handheld terminal that meets the needs of the field in seven key points. *For more details, please download the PDF or feel free to contact us.

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Differences between ERP, MES, and Production Management Systems [with Diagnostic Chart]

Explaining the Differences Between ERP, MES, and Production Management Systems! - Includes a 'Diagnostic Flowchart' to Help You Choose the Best System for Your Company.

Download the guide with a "diagnostic flowchart" to help you choose the most suitable system for your company and solve the complexities of system selection! When considering digital transformation (DX) in manufacturing, do you face challenges such as "not knowing which system is best for our company" or "the distinctions between ERP, MES, and production management systems being unclear"? This guide clearly explains the roles and features of each system, helping you find the optimal options tailored to your company's challenges. 【Contents (partial)】 - Differences between ERP, MES, and production management systems (function and feature comparison table) - Key points to check when selecting a system - "Diagnostic flowchart" to find the most suitable system for your company ▶▶ You can view the materials by downloading the catalog below!

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SmartF Implementation Case Studies [Cosmetics, Chemicals, Pharmaceuticals, Food Industry]

Annual losses of several tens of millions of yen reduced to zero" and "Achieved a reduction of over 3,000 hours of labor annually!

In the cosmetics, chemicals, pharmaceuticals, and food industries, there are many common concerns such as the hassle of raw material management, the accuracy of lot tracing, and the lengthening of inventory periods. This document provides detailed success stories of companies that have solved these issues by implementing SmartF. It clearly explains the challenges each company faced and how they were improved through the introduction of SmartF, presented in a specific Before/After format! 【Industry Case Studies】 ■ Cosmetics: A case where annual losses of several tens of millions of yen were reduced to zero through accurate verification using handheld terminals. ■ Chemicals: A case where accurate first-in-first-out and expiration date management became possible through QR code verification. ■ Pharmaceuticals: A case where production plans and inventory were linked, reducing the burden of ordering tasks through automatic future inventory calculations. ■ Food: A case that achieved more precise management by accommodating expiration date management and irregularly weighted products. \\ A PDF summarizing the case details is available for free! // You can view it by downloading from the "Download Catalog" link below, so feel free to download it.

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SmartF Implementation Case Studies [Metal Processing Industry]

Achieved an annual inventory reduction of approximately 1 million yen and a reduction of 360 hours of manual input labor per year!

Are you struggling with the personalization of inventory management and manual data entry tasks using paper or Excel? This document summarizes case studies from the metal processing industry that successfully improved operations by implementing SmartF. It clearly explains how the challenges faced by existing systems and analog management were resolved with SmartF, using a specific Before/After format! 【Case Study Highlights (Partial)】 ■ Eliminated over 1,000 manual data entry tasks each month, achieving an annual reduction of 360 hours in labor. Centralized inventory and production information, speeding up delivery responses to customers. ■ Successfully systematized inventory management, compressing annual inventory costs by approximately 1 million yen. Reduced the time spent by purchasing staff on ordering tasks by 80 hours annually. ■ Implemented barcode inventory management for steel materials. Eliminated the need for handwritten entry and achieved a first-in, first-out system that does not rely on the operator's intuition. \\ A PDF summarizing the detailed case studies is available for free! // You can view it by clicking "Download Catalog" below, so feel free to download it.

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SmartF Implementation Case Studies [Automotive Parts Industry]

Achieved a reduction of 560 hours in inventory counting labor and 'visualization of inventory'! - Challenges in the automotive parts industry resolved with SmartF -

Are you facing challenges such as inventory management across multiple locations, input errors due to analog management, and increased burdens on the field? In this document, we will introduce successful case studies from the automotive parts industry that have resolved these issues by implementing SmartF. We will provide a detailed explanation of the specific methods used to unify inventory management systems at each location, achieving improved operational efficiency and productivity in a Before/After format! 【Case Study Highlights】 ■ Unified the inventory management system that was different at each location. By utilizing handheld devices, we reduced inventory counting labor by 560 hours and eliminated 420 hours of Excel input work annually. ■ Transitioned from paper and Excel-based inventory management, compressing inventory counting labor to one-tenth. Sales per person increased by 140%, and stockouts and shipping delays were reduced to zero. ■ Eliminated handwritten entries on shelf cards and manual inventory counting, successfully reducing labor by over 1,000 hours annually. Accurate inventory management enabled planned production, leading to improved customer satisfaction. \\ A PDF summarizing the case details is available for free! // You can view it by clicking "Download Catalog" below, so feel free to download it.

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SmartF Implementation Case Studies [Circuit Board Assembly Industry]

Reduction of inventory work hours by over 1,000 hours" and "Achieved an annual reduction of 1,210 hours!

Are you struggling with issues such as "the burden on the site due to analog inventory management" and "manual ordering tasks"? This document summarizes case studies from the circuit board assembly industry that successfully improved operational efficiency and productivity by implementing SmartF. It specifically explains how SmartF addressed the inefficiencies of increased component inventory due to business expansion and analog management through handwritten methods, in a Before/After format! 【Case Study Highlights (Partial)】 ■ A case where handwritten entries on shelf cards and manual inventory checks were eliminated, resulting in a total reduction of over 1,000 hours in labor. ■ A case that achieved a reduction of 1,210 hours in labor annually through paperless and efficient ordering processes. ■ A case where sending errors in ordering emails were eliminated, and the electronic storage of order data was automated. \\ A PDF summarizing the details of these case studies is available for free! // You can view it by downloading from the "Download Catalog" link below, so feel free to download it.

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SmartF Implementation Case Studies [Assembly Industry]

Achieved a reduction of 1,000 hours in inventory work and product-specific cost management! ~Challenges in the assembly industry resolved with SmartF~

Are you struggling with complex inventory management due to a wide variety of products in small quantities and order-based production, as well as tasks that have become dependent on specific individuals? This document summarizes case studies from the assembly industry that successfully implemented SmartF to improve operational efficiency and productivity. It provides a detailed explanation in a concrete Before/After format of how various companies addressed challenges such as reducing the burden of inventory management, preventing ordering mistakes, and achieving accurate cost management! 【Case Study Highlights (Partial)】 ■ Significantly reduced the burden of monthly inventory checks conducted with paper and Excel, achieving a reduction of approximately 1,000 hours of labor over six months. This case reduced inventory discrepancies through real-time inventory updates and resolved differences in inventory recognition between the manufacturing site and the production management department. ■ Successfully systematized inventory management, compressing annual inventory costs by about 1 million yen. This case eliminated the need for on-site and purchasing teams to confirm incoming goods, resulting in a labor reduction of 72 hours per year. ■ Unified management of inventory between in-house and external warehouses, improving the dependency on specific individuals for picking operations. Inventory tasks that involved handwritten notes and Excel transcription were completed by one person in just one hour. \\ A PDF summarizing the details of these case studies is available for free! // You can view it by clicking "Download Catalog" below, so feel free to download it.

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Four Utilization Types of QC Story: Understanding On-Site Quality Improvement Through Diagrams

Introducing four types of QC stories for different purposes. Clearly explaining on-site examples with illustrations.

To continue quality improvement, it is important to have a system where anyone can proceed with the same steps. This article concretely illustrates how to effectively implement the PDCA cycle using the QC story, with diagrams and examples. 【What you can learn from this explanatory article】 - The basic structure of the QC story and its relationship with PDCA - The purposes and selection methods for four types, including problem-solving types - How to proceed based on examples and tips for cause analysis - Goal setting and role division to prevent failures - Accelerating data analysis through system integration The article also explains the background of QC story implementation, its differences from TQM, and continuous monitoring methods, providing concrete strategies for teams to aim for quality improvement together. Additionally, through a case study that allows you to experience the steps taken to reduce foreign matter contamination in a food factory by half, you can confirm the flow from theme selection to standardization. Furthermore, points for mitigating future risks through proactive prevention methods are also introduced. >> You can read more in the article linked below【▶ Click here for the full article】! <<

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Is ISO 9001 necessary? Basic points you should know.

Should we acquire it or pass on it? - Organizing the purpose, benefits, and necessary measures for promoting implementation.

【What You Can Understand from This Explanatory Article】 - The purpose and mechanism of ISO 9001 - Three reasons for stagnation in acquisition rates - Four major benefits gained from certification - An overview of PDCA, risk thinking, and the seven principles - Key points for determining necessity The article also includes examples of partial acquisition strategies to minimize cost burdens and step-by-step education programs, providing tips that can be flexibly utilized according to your company's size and transaction environment. At the end of the article, six points for effectively promoting ISO 9001 are also organized. >> You can view the continuation in the [▶ article text here]! <<

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Fundamentals of Validation Important in the Pharmaceutical and Food Industries

A thorough explanation of validation, an important element that constitutes GMP!

From the perspective of quality assurance in the manufacturing industry, validation is extremely important. It is particularly emphasized in fields such as pharmaceuticals and the food industry, where strict regulations are required. This article will provide a detailed explanation of what validation means in the context of GMP. 【What you can learn from this explanatory article】 - Definition and purpose of validation - Types of validation - Steps for qualification assessment - Subjects of validation, etc. >> You can read more in the article below 【▶ Click here for the full text】! <<

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Towards a Zero Defect Factory! Introduction of a Poka-Yoke System Utilizing Barcodes

Explaining on-site improvement techniques that eliminated "process skipping" and "label misapplication" through barcode management (with examples).

Mistakes in label application are never-ending—Pokayoke is the fastest improvement measure for such situations. This article explains two methods: the "prevent from happening" approach that physically stops mistakes, and the "notify and stop" method that instantly detects errors using sensors and barcodes, illustrated with three case studies. It introduces low-cost procedures that can be started, such as utilizing jigs, color identification, and handheld device integration. 【What you can learn from this explanatory article】 - Pokayoke and Pokamisu - Software/hardware measures for Pokayoke - Specific countermeasures for skipping processes and mislabeling - Points to consider when implementing a barcode system, etc. >> You can read more in the article linked below 【▶ Click here for the full text】! <<

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Creating 'Visible Forecasts'! Forecasting Techniques in Manufacturing Sites

Take a step to improve sales and demand forecasting, and reduce waste in production and ordering.

Forecasting (demand forecasting) is an essential method for production, ordering, and inventory management in the manufacturing industry. This article organizes the basic concepts of forecasting and its differences from backcasting, while explaining how to maintain forecasting accuracy in manufacturing settings. Specifically, it introduces points such as how to analyze past performance data, labor data, and market trends, how to differentiate between ordering methods (quantitative ordering / periodic ordering), and how to collaborate with sales and supply chains. Furthermore, it presents efficiency methods through data automation using production management systems, incorporating successful case studies while considering the resource constraints and personalization challenges that small and medium-sized enterprises often face. 【What you can learn from this explanatory article】 - The basics and significance of forecasting (demand forecasting) - Differences from backcasting and how to differentiate their use - Application methods in production and ordering operations - Tips for improving forecasting accuracy through data automation - Challenges unique to medium-sized enterprises and perspectives for solutions, etc. >> You can read more in the article linked below【▶ Click here for the full article】! <<

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Production Management System 'SmartF' for the Food Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the food industry!

"SmartF" is a cloud-based production management system that allows for low-cost, small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF - Easily record work without mistakes using barcodes - Reduce paper on-site with a paperless approach, preventing foreign material contamination - Achieve real-time and accurate raw material inventory management by utilizing barcodes - Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations - Cut disposal costs by ensuring first-in, first-out practices and pre-expiration warnings - Automatically aggregate and visualize defective items and disposal costs - Visualize actual costs from various perspectives, such as by item number or lot - Manage budget versus actual costs for standard and actual costs, among other features ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual disposal losses of several million yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Production Management System 'SmartF' for the Cosmetics Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the cosmetics industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What SmartF can do - Record work (weighing) effortlessly and without errors using barcodes - Eliminate input mistakes through item number checks and input tank checks - Achieve real-time and accurate raw material inventory management by utilizing barcodes - Significantly reduce ordering effort through required quantity calculations and bulk ordering/order linkage - Gate function using barcodes (checking expiration dates and inspection statuses) - Data traceability for all raw material lots, inspection results, and production information - Visualization of actual costs from various perspectives, such as by item number or lot number, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced waste losses from several tens of millions of yen annually to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! A free "Production Management System Selection Guide" is available! / Please check it out by downloading the catalog.

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Production Management System 'SmartF' for the Chemical Industry | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the chemical industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization" to reduce waste, man-hours, and costs. ◆ What you can do with SmartF - Easily and accurately record work (weighing) using QR codes and barcodes - Prevent incorrect input by checking item numbers, lots, and expiration dates - Achieve real-time and accurate raw material inventory management by utilizing QR codes and barcodes - Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations - Gate function using QR codes and barcodes (checking expiration dates and inspection statuses) - Data traceability for all raw material lots, inspection results, and production information - Visualization of actual costs from various perspectives such as item numbers and lots, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting man-hours by 560 hours annually - Reduced annual waste losses of several tens of millions of yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in selecting a system! A free "Production Management System Selection Guide" is currently available! / Please check it out by downloading the catalog.

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Pharmaceutical Industry Production Management System 'SmartF' | Compatible with IT Subsidies

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the pharmaceutical industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work (weighing) effortlessly and without errors using barcodes ✅ Eliminate input mistakes through item number checks and input tank checks ✅ Achieve real-time and accurate raw material inventory management by utilizing barcodes ✅ Significantly reduce ordering effort through bulk ordering and order linkage from required quantity calculations ✅ Gate function using barcodes (checking expiration dates and inspection statuses) ✅ Trace all data related to raw material lots, inspection results, and production information ✅ Visualize actual costs from various perspectives, such as by item number or lot number, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste loss of several tens of millions of yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main functions Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the "Production Management System Selection Guide"! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the industrial machinery and assembly industry.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the industrial machinery and assembly industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work effortlessly and without errors using barcodes ✅ Eliminate misuse through part number checks ✅ Achieve real-time and accurate parts inventory management by utilizing barcodes ✅ Significantly reduce ordering efforts through required quantity calculations and bulk ordering/order linkage ✅ Gate function using barcodes (checking expiration dates and inspection statuses) ✅ Trace all data related to part lots and production information ✅ Visualize actual costs from various perspectives, such as by part number or lot ✅ Manage standard costs and actual costs effectively, among other features ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste losses of several million yen to zero - Eliminated handwritten Excel tasks to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don’t fail in selecting a system! Free distribution of the 'Production Management System Selection Guide' is ongoing! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the metal processing industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the metal processing industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale starts. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What SmartF can do ✅ Work records can be made effortlessly and without errors using barcodes ✅ Elimination of misuse through part number checks ✅ Real-time and accurate parts inventory management achieved through barcode utilization ✅ Significant reduction in ordering effort through required quantity calculations and bulk ordering/order linkage ✅ Gate function via barcode (checking expiration dates and inspection statuses) ✅ All part lots and production information can be data-traced ✅ Visualization of actual costs from various perspectives, such as by part number or lot ✅ Management of standard costs versus actual costs, etc. ◆ Implementation effects (example) - Reduction of inventory costs by 1 million yen annually - Reduction of inventory counting labor by 560 hours annually - Annual waste loss of several tens of millions of yen → Zero - Handwritten Excel work → Zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the "Production Management System Selection Guide"! / Please check it out by downloading the catalog.

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Production management system 'SmartF' for the infrastructure implementation industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves the production management issues in the PCB assembly industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startups. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Record work effortlessly and accurately using QR codes and barcodes ✅ Eliminate misuse through part number checks ✅ Achieve real-time and accurate parts inventory management by utilizing QR codes and barcodes ✅ Significantly reduce ordering effort through required quantity calculations and bulk ordering/order linkage ✅ Gate function using QR codes and barcodes (preventing process skipping and checking inspection status) ✅ All part lots and production information can be data-traced ✅ Visualization of actual costs from various perspectives such as by part number or lot, etc. ◆ Implementation effects (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor by 560 hours annually - Reduced annual waste loss of several tens of millions of yen to zero - Handwritten Excel tasks reduced to zero ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in selecting a system! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Production management system "SmartF" for the automotive parts industry, compatible with IT subsidies.

A cloud-based production management system that allows you to select only the necessary features. With dedicated support for peace of mind, it solves production management issues in the automotive parts industry!

"SmartF" is a cloud-based production management system that allows for low-cost and small-scale startup. It consolidates operations such as inventory, processes, and costs into a "visualization," reducing waste, labor, and costs. ◆ What you can do with SmartF ✅ Work records can be made without hassle or mistakes using QR codes and barcodes. ✅ Prevents incorrect use of parts by checking part numbers and lot numbers. ✅ Achieves real-time and accurate parts inventory management by utilizing QR codes and barcodes. ✅ Significantly reduces ordering effort through required quantity calculations and bulk ordering/order linkage. ✅ Gate function using QR codes and barcodes (prevents skipping processes and checks inspection status). ✅ All part lots and production information can be traced through data. ✅ Visualization of actual costs from various perspectives such as by part number and lot number, etc. ◆ Examples of implementation effects - Reduced inventory costs by 1 million yen annually. - Reduced inventory counting labor by 560 hours annually. - Reduced annual waste losses of several tens of millions of yen to zero. - Handwritten Excel tasks reduced to zero. ◆ Main features Inventory management / Material management / Process management / Production planning / Order management / Cost management / Warehouse management / Quality management \ Don't fail in system selection! Free distribution of the 'Production Management System Selection Guide'! / Please check it out by downloading the catalog.

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Inventory Management Cloud System "SmartF"

Low-cost x small start inventory management cloud system.

"Smart F" is a cloud-based inventory management system that allows for a small start with low costs and low risks. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours to one-tenth - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks ◆ Main features (partial) Effective inventory (future inventory), reorder point management, outsourced inventory management, supplied parts management, lot management, area management, expiration date management, site inventory, ordering function integration, production management integration, quality management integration, cost management integration ◆ For customers facing these challenges - Handwritten and Excel management is cumbersome and prone to errors - Unable to know accurate inventory in real-time - Occurrence of stockouts or excess inventory - Desire for detailed inventory management such as lot management <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

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Engineering Management Cloud System "SmartF"

Low-cost x small start cloud-based project management system.

"Smart F" is a process management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Eliminating the aggregation of paper work reports, resulting in a reduction of 1,200 man-hours annually - Real-time progress management leading to a reduction of 100 man-hours annually - Achieving precise cost management through automatic man-hour aggregation ◆ Main features (partial) - Process progress/delivery management - Production planning optimization - Automatic aggregation of man-hours and defects - Integration of production management and cost management - Visualization of workload - Integration with external systems ◆ For customers facing these challenges - Delays in delivery or taking too long to respond to delivery inquiries - Uncertainty about process progress, requiring constant checks - The hassle of handwritten or Excel management

  • Production Management System
  • Process Control System
  • Production Scheduler

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Cost Management Cloud System "SmartF"

Low-cost x small start cloud-based cost management system.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/labor hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot trace) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficulties in production planning and deadline adjustments due to lack of process progress visibility - Unable to manage order and inventory of purchased parts - Want to visualize costs for each project <Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

  • Production Management System
  • Process Control System
  • Cost Management System

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Quality Management Cloud System "SmartF"

Quality management cloud system starting with low cost and small scale.

"Smart F" is a quality management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, loss, and man-hours, achieving a compression of management costs. ◆ Main Features (partial) - Raw material acceptance inspection / In-process inspection / Product inspection registration - Inspection settings for each product number - Lot management / Expiration management / Inspection checks - Issuance of inspection reports - Lot traceability / Reverse lot traceability - Tamper prevention - Integration with production management / inventory management / order management - Integration with external systems ◆ For customers facing these challenges - Double-checking through visual confirmation leads to effort and mistakes - Unable to manage lot management / serial management or expiration management / inspection management - Want to manage traceability and quality assurance systems through a system

  • Production Management System
  • Process Control System
  • Cost Management System

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Equipment Management Cloud System "SmartF"

Low-cost x small start cloud-based facility management system.

"Smart F" is a cloud-based facility management system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduces inventory work that takes one month to just one week. ◆ Main features (partial) - Equipment ledger management - Equipment operation monitoring/operation aggregation - Inspection management/maintenance planning management - Abnormality recording/manualization of procedures - Inventory management of maintenance parts - Preventive/predictive maintenance - Notification function to prevent parts shortages ◆ For customers facing these challenges - Want to minimize equipment troubles and downtime - Find handwritten or Excel input for equipment maintenance cumbersome - Unable to accumulate information and knowledge on equipment maintenance

  • Production Management System
  • Process Control System
  • Cost Management System

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[Pharmaceuticals/Inventory Management System Implementation Case] Pharmaceutical Raw Material Manufacturer

Reduction of 200 hours of work per year! The impact of eliminating Excel for shelf number management, making manual input for inventory and stock in/out unnecessary.

We would like to introduce a case study on the implementation of the pharmaceutical/inventory management system "SmartF" for pharmaceutical raw material manufacturers. At the company, Excel input for shelf number management was performed every time goods were received or shipped, requiring 1 hour of labor from 2 staff members (1 forklift operator and 1 Excel inputter) for warehouse organization. The introduction of handheld terminals eliminated the need for Excel input for inventory transactions. [Case Overview (Partial)] ■Challenges - Spent 30 hours on simple monthly inventory and 40 hours on quarterly inventory. - Discrepancies often occurred between actual inventory and system inventory, making it difficult to locate supposed stock. ■Effects - Successfully reduced annual inventory labor hours by approximately 200 hours. - Achieved accurate tracking of inventory and shelf numbers, virtually eliminating the effort needed to search for actual stock within the warehouse. *For more details, please refer to the related links or feel free to contact us.

  • Other production management systems

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[Case Study on Inventory Management System] Chemical Manufacturer

Stop managing with paper and Excel, reducing over 3,000 hours of work annually! Achieve enhanced quality control systems through refined first-in-first-out and expiration date management.

We would like to introduce a case study on the implementation of the inventory management system "SmartF" at Meihan Vacuum Industry Co., Ltd., a chemical manufacturer. The company faced challenges due to the continued operation of manually entering incoming, inventory movement, and stocktaking data into paper and Excel, which placed a significant burden on the staff. As a result of the implementation, by using handheld terminals and QR code operations, manual input was reduced to zero, saving over 3,000 hours of labor annually. [Challenges] ■ After daily incoming operations, the quantity received was manually entered into the Excel inventory management sheet. ■ Inventory movements were also manually entered into the Excel inventory management sheet, making it impossible to check the real-time inventory status on the manufacturing floor. ■ Stocktaking took a full day using shelf tags, and the subsequent stocktaking data took 5 business days to enter manually. ■ To know the accurate inventory, daily requests were made to the site to confirm the actual inventory numbers. *For more details, please refer to the related links or feel free to contact us.

  • Other production management systems

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