Kistler Japan G.K. List of Products and Services

maXYmos BL monitors and determines two measurement variables, such as displacement: load and rotation angle: torque, using an X-Y graph. Based on the shape of the measurement waveform, it is possible to quantitatively assess the quality of various manufacturing processes, such as machining and assembly, or the functionality of the product. Being able to determine the quality of parts during the process not only prevents defects from flowing into subsequent processes but also reduces the risk of quality issues in the market for that product, leading to improved production efficiency and cost savings.

• Assembly Machine

The wireless 4-component rotary dynamometer with crystal piezoelectric technology has four measurement ranges for each channel to ensure the best measurement quality, allowing adjustments to be made according to the settings during measurement to match the finishing and roughing processes. The analysis template can be adjusted as needed, enabling easy and rapid display and evaluation of large amounts of measurement data in batch analysis. 【Features】 ■ Accurately assesses the condition of tools, such as tool wear ■ Directly quantifies the mechanical load on the tools ■ Capable of measuring cutting forces and torque for complex and costly components, such as structural parts of aircraft and brisk components (parts that integrate blades and discs). *For more details, please download the PDF or contact us.

• Other measurement, recording and measuring instruments

There is a trend in the automotive semiconductor industry, particularly in power semiconductors, to quantify the internal conditions of molds, which can be considered a black box, during the resin encapsulation process. This trend is driven by the emergence of issues related to moldability due to the miniaturization and thinning of semiconductor packages and the fine pitch. As a countermeasure, there is a growing need to improve productivity and quality through actual measurements of resin filling pressure and temperature within the mold cavity during package molding. In response to this need, Kistler proposes a "visualization solution for the interior of the mold" using high-performance quartz piezoelectric in-mold pressure sensors to measure resin filling pressure and temperature.

• Pressure

The "maXYmos TL ML" is a monitoring system designed for medical device manufacturing processes that collects signals from sensors installed in manufacturing equipment to detect manufacturing defects and foreign matter contamination. Based on clear judgment criteria, management and evaluation for each manufacturing process can be conducted inline, contributing to the prevention of defective products from being released and reducing recall risks. It also includes features that assist with validation, such as the output of documents and audit trails necessary for IQ and OQ, achieving a reduction in project duration. 【Features】 ■ 21 CFR Part 11 certified equipment, widely adopted by overseas medical device manufacturers ■ Switch from visual inspection to detect defective products with higher precision and efficiency ■ Easy operation via a touch panel to set judgment conditions ■ Real-time analysis possible without the need for data organization or processing *In addition to the product catalog, we are currently offering materials that include case studies of overseas implementations. You can view them through "PDF Download." Please feel free to contact us for inquiries.

• Other security and surveillance systems

We introduce an example of how using Kissler's process monitoring monitor maXYmos and press force sensors allows for the measurement of the sliding resistance of syringes, making precise quality control possible by visualizing the load. With maXYmos, it is easy to operate from setting judgment criteria to determining pass or fail using a touch panel.

• Other industrial robots
• Other processing machines
• Other measurement, recording and measuring instruments

The advantages of force sensors utilizing the piezoelectric effect of crystals are their high natural frequency, excellent dynamic resolution, and wide measurement range. There are load washers that require preloading before use in the field, and force links and press force sensors that are shipped from the factory already preloaded, which are used for various applications.

• Other processing machines
• Other measurement, recording and measuring instruments
• Sensors

This document introduces numerous case studies that provide hints for IoT implementation. Starting with "Automotive parts manufacturer detects anomalies during press-fitting to achieve quality improvement!" it also includes "Easily realize measurement of screw axial force during fastening!" and "Measure electrode pressing force during spot welding without being affected by noise!" among others. Please make use of this information when implementing IoT. 【Contents (excerpt)】 ■ Automotive parts manufacturer detects anomalies during press-fitting to achieve quality improvement! ■ Easily realize measurement of screw axial force during fastening! ■ Measure electrode pressing force during spot welding without being affected by noise! ■ Establishment of a clinching quality monitoring system for smart factories ■ Connector mating monitoring system for smart factories utilizing IoT *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems
• Other security and surveillance systems
• Process Control System

The 3-component force sensor, ForceLink, incorporates three pairs of quartz piezoelectric elements, assembled between two upper and lower steel plates. Out of the three pairs, two pairs measure shear forces Fx and Fy, while the other pair measures the compressive force Fz. The 90x7C and 90x8C of the 3-component force sensor have their x and y coordinates inverted with respect to the direction of the output connector. The 90x6C4 is a set that includes two each of the 90x7C and 90x8C, totaling four units. The force sensor comes in two types: one that requires preloading before use on-site and another, the ForceLink, that is shipped from the factory already preloaded. Kistler's 3-component force sensor, ForceLink, is used in the automotive field and the automotive parts industry for monitoring, control, and optimization. 【Main Applications】 • Measurement of cutting forces in machining • Measurement of impact forces in crash tests • Measurement of reaction forces in rocket engines • Measurement of vibration forces in aerospace components • Measurement of vibrations and friction forces • Measurement of reaction forces in biomechanics • Measurement of forces acting on axles • Measurement of forces in wind tunnel experiments For a list of the series, please refer to the "Lineup" below, and for the features of each, please see "Detailed Information."

• Other processing machines
• Other measurement, recording and measuring instruments
• Sensors

1-component force sensors utilize the piezoelectric effect, which has a high natural frequency, excellent dynamic resolution, and a wide measurement range. Force sensors include load washers that are preloaded and incorporated on-site before use, as well as force links and press force sensors that are shipped from the factory already in a preloaded state. 1-component force sensors measure compression, compression/tension, or shear directions. **Main Applications** Automotive Industry • Safety engineering, monitoring of collision forces • Mechanical shocks to the chassis • Force measurement in balancing machines Material Testing • Impact testing, tensile and compressive strength testing Machine Tool Industry • Monitoring: presses, punching machines, embossing machines, welding machines • Force measurement on longitudinal track surfaces General Machinery Manufacturing • Support force monitoring on machines mounted on dampers • Gripping force (used in combination with hydraulic cylinders) • Insertion and pressure input of parts during fastening Quality Control • Operating force inspection of switches • Monitoring of automatic assembly machines For a list of the series, please refer to the "Lineup" below, and for the features of each, please refer to "Detailed Information."

• Other assembly machines
• Other measurement, recording and measuring instruments
• Sensors

Kistler's servo presses contribute to the easy monitoring, control, and optimization of joining and pressing processes in the automotive field and the automotive parts industry by measuring load and displacement. Their high precision and reproducibility also lead to improved quality assurance and process reliability in mass production. Additionally, they require little effort for maintenance and management. Please refer to the "Product Lineup" below for a list of the series, and for the features of each, please see "Detailed Information."

• Other measurement, recording and measuring instruments
• Servo

- Composed of two portable force plates, capable of individually measuring the vertical ground reaction force of each leg. - High-speed video recording allows for capturing the movements of athletes and patients simultaneously with force measurements. - The analysis software processes the data and displays the analysis in graph form, providing immediate insights into related parameters and performance trends.

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

All forces and torques detected as piezoelectric signals require no calculations! Thanks to its very small and compact design, 3D dynamic and quasi-static measurements are possible even in limited installation spaces!

• Other industrial robots
• Other assembly machines
• Other measurement, recording and measuring instruments

Among the lineup of "accelerometers" prepared for various applications, this product boasts exceptional sensitivity stability to temperature, making it suitable for temperature stress environmental testing related to space! 【Features】 - Measurement range: ±50g, ±100g, ±250g, ±500g, ±1000g - Frequency response ±5%: 1–12000Hz (for 1000g) - TDES option compatible

• Other inspection equipment and devices
• Other measurement, recording and measuring instruments

The sensor-integrated spark plug (measurement spark plug) model 6113C... can perform in-cylinder pressure measurement without the need for a separate measurement hole. This plug incorporates the world's smallest high-temperature piezoelectric in-cylinder pressure sensor. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Modular design: Sensor cable and ceramic are replaceable • High insulation resistance – maximum ignition voltage of 40 kV • Highest precision sensor with flash mount • Long-lasting ignition type using platinum for both electrodes • Options for heat value and spark position selection

• Testing Equipment and Devices
• Other measurement, recording and measuring instruments
• Engine parts

The sensor-integrated spark plug (measurement spark plug) model 6118C... allows for in-cylinder pressure measurement without the need for a separate measurement hole. This plug is equipped with a piezoelectric in-cylinder pressure sensor that is among the smallest in the world for high-temperature applications. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Modular design: Sensor cable and ceramic are replaceable • High insulation resistance – Maximum ignition voltage of 40 kV • High-precision sensor with flash mount • Long-life ignition system using platinum for both electrodes • Options for heat value and spark position selection

• Testing Equipment and Devices
• Other measurement, recording and measuring instruments
• Engine parts

The sensor-integrated spark plug (measurement spark plug) model 6115C... allows for in-cylinder pressure measurement without the need for a separate measurement hole. This plug is equipped with a piezoelectric in-cylinder pressure sensor that is among the smallest in the world for high-temperature applications. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Modular design: Sensor cable and ceramic are replaceable • High insulation resistance – maximum ignition voltage of 40 kV • High-precision sensor with flash mount • Long-lasting ignition system using platinum for both electrodes • Options for heat value and spark position selection

• Engine parts
• Testing Equipment and Devices
• Other measurement, recording and measuring instruments

The Kistler KiBox To Go model 2893A visualizes the combustion characteristics within individual cylinders. The combustion parameters are integrated into the application system, allowing synchronization with other measurement data and ECU control parameters via a software interface. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • No external crank angle encoder required • Time-based combustion analysis system • Real-time calculation of combustion analysis parameters • Limit monitoring function (Automatically saves data before and after signals that exceed set values) • Long-duration measurements possible • Integration with ETAS INCA or measurement of CAN data supported in any environment

• Engine parts
• Testing Equipment and Devices
• Other measurement, recording and measuring instruments

The LabAmp model 5167Ax1 is an excellent charge amplifier for multi-component force measurement and also a device that directly outputs digitized measurement values to a host computer for analysis. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Direct connection to the dynamometer: Fischer plug • Connection to evaluation software DynoWare model 2825A • Processes up to 100kSps per channel with 24-bit resolution • Processes continuous digital signals with minimal delay • Flexible low-pass, high-pass, and notch filter adjustments • Low noise specifications • Flexible scaling of 4 or 8-channel analog outputs • Status display via LED • Configuration and control via standard web browser or evaluation software DynoWare • Compatible with LabVIEW • Two-port Ethernet interface with switching functionality

• Grinding Machine
• lathe
• Milling machine

This is a connector for connecting up to 8 single wires or coaxial cables to ComoNeo using a single cable. The 4-channel connector connects up to 4 sensors, while the 8-channel connector can connect up to 8 sensors. • Up to 8 internal pressure sensors can be used • Multi-connector for 4-channel or 8-channel • Use of extension cables for 4-channel or 8-channel

• Other measurement, recording and measuring instruments

• Optimal for low pressure, high temperature, and low viscosity resins • Long-term static pressure measurement possible due to piezoresistive design • Two independent channel outputs can be individually range set • High-resolution measurement of low pressure vacuum and minimal pressure changes • Simultaneous measurement of resin pressure and mold surface temperature • Automatic temperature compensation prevents thermal changes from affecting pressure signals during molding • Measurement element for high temperatures can measure up to 275°C

• Other measurement, recording and measuring instruments
• Pressure

The 6152A series crystal piezoelectric type internal pressure sensor measures the internal pressure of plastic injection molding up to a maximum of 2,000 bar. Since there is no diaphragm at the tip, it can be machined up to 0.5mm to fit the shape of the mold's inner surface. The connection cable is replaceable. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Ideal for industrial use • Machining at the tip is possible up to 0.5mm (except for tip-coated types) • Replaceable cable

• Pressure
• Other measurement, recording and measuring instruments

The crystal piezoelectric sensor 6157C series measures the in-mold pressure of plastic injection molding up to a maximum of 2.00 bar. Since there is no diaphragm at the tip, it can be processed up to 0.5 mm to match the shape of the mold's inner surface, and the connection cable is replaceable.

• Other molds
• Pressure

The 6183C series in-mold pressure sensor measures in-mold pressure during plastic injection molding up to 2,000 bar. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Uses single-wire cable • Capable of tip processing due to the absence of a diaphragm (standard type) • Tip coating (optional) • Replaceable cable

• Pressure

The 6184A series in-mold pressure sensor measures in-mold pressure for plastic injection molding up to 2,000 bar. Since there is no diaphragm at the tip, it can be machined up to a maximum of 0.3mm to fit the shape of the mold's inner surface. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Capable of measuring up to 2,000 bar • Machining at the tip is possible due to the absence of a diaphragm

• Pressure

The 6178A series in-mold pressure sensor measures in-mold pressure during plastic injection molding up to a maximum of 200 bar. Since there is no diaphragm at the tip, it can be processed up to 0.5 mm to match the shape of the mold's inner surface.

• Pressure

This is a tester for checking the insulation resistance and sensor sensitivity of the built-in pressure sensor, surface temperature sensor, and pressure/temperature sensor that are already installed in the mold. This tester can also be used to confirm the input of the charge amplifier. • For on-site verification of the installed pressure and temperature sensors • User-friendly design with wireless connection test pins • Digital display of measurement results in pC/bar, pC/N, and °C • Capable of checking pressure sensors, temperature sensors, and pressure/temperature sensors • Charge generation function allows for testing of the charge amplifier, enabling testing of the entire measurement chain • Touch screen operation

• Pressure

Our in-mold pressure sensor, which has primarily been used for measuring and monitoring in-mold pressure of automotive-related molded parts, along with our monitoring system "ComoNeo," is now also being adopted in the home appliance industry. Efforts to improve productivity through in-mold pressure monitoring of products such as air conditioners and washing machines are expanding. The 6182D series in-mold pressure sensor measures in-mold pressure for plastic injection molding up to 2,000 bar, making it suitable for various molded products. Additionally, using the monitoring system "ComoNeo" allows for the quantification of the molding process. (Please refer to the catalog below for more information on "ComoNeo.") Currently, we are also accepting applications for online meetings. If you are interested, please feel free to contact us via the inquiry button. 【Features】 • Uses single wire cable • No diaphragm, allowing for tip processing (standard type) • Tip coating (optional) • Cable replacement available

• Pressure

The in-mold pressure sensor 6162AA measures in-mold pressure during plastic injection molding up to a maximum of 200 bar. It is suitable for low-viscosity plastics and resins. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Ideal for industrial applications such as high-pressure RTM, LSR, and SMC • Structure with a diaphragm • Cable is replaceable

• Pressure

The in-mold pressure sensor 6163A measures in-mold pressure during plastic injection molding up to a maximum of 1,000 bar. It is suitable for low-viscosity plastics and resins. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Ideal for industrial applications such as high-pressure RTM, LSR, and SMC • Structure with a diaphragm • Cable is replaceable

• Pressure

The in-mold pressure sensor 6161AA measures in-mold pressure during plastic injection molding up to a maximum of 200 bar. It is suitable for low-viscosity plastics and resins. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Ideal for industrial applications such as high-pressure RTM molding • Structure with a diaphragm • Seals the gap between the mounting hole and the sensor using an O-ring • Integrated screw-type structure • Cable is replaceable

• Pressure

The mold surface temperature sensor 6192B can share the mounting hole with the in-mold pressure sensor 6157B due to having the same tip diameter. The thermocouple integrated into the sensor features a very small thermal mass due to its special structure. As a result, it has superior responsiveness compared to standard sheath thermocouples. The robust steel mesh cable is designed for high temperatures. Please note that the tip of the standard type sensor cannot be processed. The F type can be processed down to a tip of 0.5mm. (Note: This is made to order.)

• Pressure

The mold surface temperature sensor 6192B can share the mounting hole with the in-mold pressure sensor 6157B due to having the same tip diameter. The thermocouple integrated into the sensor features a very small thermal mass due to its special structure, which results in superior responsiveness compared to standard sheath thermocouples. The robust steel mesh cable is designed for high temperatures. Please note that the tip of the standard type sensor cannot be processed. The F type can be processed down to a tip of 0.5mm. (Note: This is made to order.)

• Pressure

The mold surface temperature sensor 6194B can share the mounting hole with the in-mold pressure sensor 6159A due to having the same tip diameter. The thermocouple integrated into the sensor features a very small thermal mass due to its special structure. As a result, it has superior responsiveness compared to standard sheath thermocouples. The robust steel mesh cable, which is integrated, is designed for high temperatures. Please note that the tip of the standard type sensor cannot be processed. The F type can be processed down to a tip of 0.5mm. (Note: This will be made to order.)

• Pressure

The p-T sensor 6188AA series for measuring internal pressure and mold surface temperature can simultaneously measure resin pressure up to 2,000 bar and mold surface temperature in plastic injection molding.

• Other temperature and humidity measuring instruments
• Pressure

The 6189A series internal pressure and mold surface temperature measurement sensor (p-T sensor) can simultaneously measure resin pressure up to 2,000 bar and mold surface temperature in plastic injection molding.

• Pressure

The 6190CA series internal pressure and mold surface temperature measurement sensor (p-T sensor) can simultaneously measure resin pressure up to 2,000 bar and mold surface temperature in plastic injection molding.

• Pressure

The Kissler ComoNeo is a process monitoring system designed to optimize, monitor, and document the plastic injection molding process. In addition to mold cavity pressure, it collects and evaluates signals from the injection molding machine (e.g., injection pressure, injection speed, screw position, etc.) as well as the mold surface temperature (connected via thermocouple temperature amplifier model 2205A...). －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • A "dashboard" screen displays relevant processing data consolidated into one screen. • The "EO Assistant" software allows for automatic creation and definition of monitoring boxes. • Simple and efficient hardware and software design due to a process-oriented operational concept. • Rapid mold changes and short setup times are possible with the automatic mold identification feature. • The built-in cycle history (data memory) can store up to 50,000 cycles. • Key process parameters necessary for monitoring and evaluating process stability are automatically calculated.

• Other process controls
• Other processing machines
• Other measurement, recording and measuring instruments

A force plate equipped with anti-corrosion and waterproof measures measures forces and moments acting in any direction. It features a wide measurement range and a high natural frequency. －＊　Features　＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ ・Top plate material: Aluminum or steel ・Top plate shape: Smooth, with screw holes or T-slots ・Easy to install ・Excellent stability and high reliability ・Waterproof (IP68)

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

The sandwich structure of the aluminum plate achieves weight reduction and is optimal for measuring the center of pressure (COP) in floor reaction, moment, walking, and balance analysis. －＊　Features　＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ ・Achieves excellent center of pressure (COP) accuracy ・Significantly reduces installation costs as no installation frame is required ・Portable and allows for layout adjustments according to use ・Threshold: Fz<250mN

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

A multi-component force plate with a wide measurement range, suitable for measuring ground reaction forces, moments, and center of pressure in biomechanics. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Extremely wide measurement range • Excellent measurement accuracy • High natural frequency • Versatile applications • Threshold Fz <250 mN

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

This multi-component force plate, which uses a glass top plate, is suitable for measuring ground reaction forces, moments, and center of pressure (COP). －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊ - The use of a glass top plate allows for recording of contact surfaces - Wide measurement range (0 to 10 kN) - Excellent measurement accuracy - High-precision measurement of center of pressure (COP) - Threshold: Fz < 250 mN

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

This is a portable multi-component force plate made of aluminum, suitable for measuring ground reaction forces, moments, and center of pressure in biomechanics. －＊　Features　＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ ・Excellent center of pressure (COP) accuracy ・Extremely wide measurement range (0 to 10 kN) ・Easy to install ・Portable for versatile use ・Threshold: Fx < 250 mN

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

A multi-component force plate with a wide measurement range, suitable for measuring ground reaction forces, moments, and center of pressure in biomechanics. • Extremely wide measurement range • Excellent measurement accuracy • High natural frequency • Built-in charge amplifier and digital output • PTP synchronized force plate system (up to 16 units) • Variety of sizes

• Other measurement, recording and measuring instruments

A multi-component force plate with a wide measurement range, suitable for measuring ground reaction forces, moments, and center of pressure (COP). －＊　Features　＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ ・Extremely wide measurement range (-10...20kN) ・Excellent measurement accuracy ・High natural frequency ・Versatile applications ・Threshold: Fz<250mN ・Large size (900×600mm)

• Other measurement, recording and measuring instruments
• Other weight measuring instruments

The DAQ system is a data collection system that controls a multi-component force plate with a built-in charge amplifier. The system connects to a PC's USB 2.0 port and is controlled by BioWare or Kistler MARS software. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Easy installation using USB 2.0 port • Remote control of the built-in charge amplifier • Data collection and signal processing • Comprehensive data analysis and filtering functions • Can be triggered by external signals

• Other measurement, recording and measuring instruments
• Analytical Equipment and Devices