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サーモニックENG

Establishment21th March 2025
capital300Ten thousand
addressChiba/Narashino-shi/8-31-16 Higashisharaku, Chiba
phone070-6596-0321
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last updated:Dec 25, 2025
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Compact Carbon furnace Compact Carbon furnace
Metal furnace Metal furnace
Multi-atmosphere furnace Multi-atmosphere furnace
Tube furnace Tube furnace
Compact chlorination furnace Compact chlorination furnace
Compact

Compact Carbon furnace

The compact carbon furnace features an all-graphite structure that maintains a low-oxygen atmosphere, enabling ultra-high-temperature processing at a continuous operating temperature of 2800°C and a maximum temperature of 3000°C. It is well suited for the high-degree graphitization of carbon materials and the sintering of ultra-high-melting-point materials.

Small Carbon Furnace | Achieving 3000°C-level processing while suppressing oxidation

A small carbon furnace that suppresses oxidation and property variation through high-temperature treatment at 2,000 to 3,000℃.

"Although the temperature is achieved, the targeted reaction site cannot be created." In high-temperature processing of carbon materials, ceramics, and high-melting-point materials, simply raising the temperature is not sufficient. Slight differences in furnace oxygen, heating rate, thermal history, and furnace atmosphere can lead to oxidation/re-oxidation, characteristic fluctuations, and reaction inconsistencies. This document explains the capabilities of the "small carbon furnace," which balances an ultra-low oxygen atmosphere with high-temperature processing in the range of 2,000 to 3,000°C, from a practical perspective. [For challenges like these] ■ Heating can be done, but the sample state and characteristics are unstable. ■ Large furnaces take time to start up, making it difficult to establish conditions. ■ We want to suppress oxidation/re-oxidation during high-temperature processing. ■ We want to align oxygen management and thermal history to reproduce crystallinity, conductivity, and microstructure. The small carbon furnace facilitates short trial runs, condition changes, oxygen management, and thermal history management, making it suitable for condition exploration in research and development or prototype stages. *For more details, please download the document or contact us.

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Small Carbon Furnace | Background of the Demand for Low Oxygen and Ultra-High Temperature Treatment

Explaining the background of the development of a small carbon furnace for dry reduction, graphitization, and carbonization treatment.

While the demand for dry and reduction-type heat treatment is increasing, there are challenges in research settings such as "insufficient temperature," "incompatible charge sizes," and "difficulty in maintaining low-oxygen atmospheres." In particular, for the graphitization of carbon materials, carbonization and nitridation of ceramics, and dry processing of battery materials and catalyst supports, conventional electric furnaces may lack the necessary temperature, atmosphere, and processing space. Our small carbon furnace aims to achieve short heating times, high-temperature uniformity, and low-oxygen atmospheres through the use of graphite heating elements, high insulation structures, vacuum replacement, and inert gas atmosphere control. **Main Challenges in Research Settings** - Limitations on maximum achievable temperature prevent the reproduction of high-temperature processing conditions. - The small amount of charge sample and effective heating area make scaling difficult. - Maintaining a low-oxygen atmosphere is challenging, leading to oxidation and re-oxidation. - There is a desire to investigate dry reduction, graphitization, carbonization, and nitridation conditions using a small furnace. *For more details, please download the materials or contact us.*

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Small Carbon Furnace | Why is ultra-low oxygen and 3000°C class possible?

Suppressing residual oxygen while reaching 3000°C. An explanation of the structure and principle of a small carbon furnace.

The small carbon furnace is characterized by its ability to achieve both an extremely low oxygen atmosphere and ultra-high temperature processing at around 3000°C. This document explains why it is possible to maintain a low oxygen environment and why high-temperature processing at around 3000°C is achievable, from the perspectives of furnace materials, vacuum replacement, inert gas purging, and thermal design. By constructing the interior of the furnace with graphite components, it becomes easier to suppress the influence of oxidative components such as residual O2, CO2, and H2O in high-temperature regions. Additionally, by combining vacuum pumping with inert gas replacement using Ar/N2, the air remaining inside the powder and the furnace is expelled, creating an atmosphere suitable for processing materials that are sensitive to oxidation. [Explanation Contents] ■ Why can an extremely low oxygen atmosphere be formed? ■ The role of vacuum replacement and inert gas purging ■ Reduction of oxygen influence through graphite furnace materials ■ Why is ultra-high temperature processing at around 3000°C possible? ■ Reasons suitable for graphitization, carbonization, and high-temperature sintering *For more details, please download the document or contact us.

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Small Carbon Furnace | Examples of Applications at 3000°C Level in Low Oxygen Atmosphere

Introduction to the applications of small carbon furnaces, such as graphitization, carbonization, sintering, and high-temperature reaction evaluation.

Our "Small Carbon Furnace" is an electric furnace designed for high-temperature processing at around 3000°C in a low-oxygen atmosphere. By using graphite components inside the furnace and treating it in an inert gas atmosphere such as Ar or N2 after vacuum replacement, we create a stable heating environment that suppresses oxidation and re-oxidation at high temperatures. This document introduces the main applications of the small carbon furnace, including the synthesis and sintering of high-temperature materials, high crystallization of carbon materials, high-temperature processing and reduction reactions of metal materials, high-temperature gas reaction evaluations, and small-scale testing for research and development. 【Main Application Examples】 ■ Synthesis and sintering of high-temperature materials ■ Graphitization and high crystallization treatment of carbon materials ■ High-temperature processing and reduction reactions of metal materials ■ High-temperature gas reaction evaluations using N2, H2, Ar, etc. ■ Material process evaluations at research and development or prototype scales *For more details, please download the document or contact us.

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Small Carbon Furnace | Main Applications in 3000°C Class and Low Oxygen Atmosphere

Introduction of applications that can be examined using a small carbon furnace, such as graphitization, carbonization, sintering, and crystallization.

Our "Small Carbon Furnace" is an electric furnace designed for high-temperature processing at around 3000°C in a low-oxygen atmosphere. By using carbon materials inside the furnace and treating them in an inert gas atmosphere such as Ar or N2 after vacuum replacement, it creates a stable heating environment that suppresses oxidation and re-oxidation at high temperatures. This document introduces the main applications of the small carbon furnace, including the graphitization of carbon materials, carbonization and sintering of ceramics, high-temperature processing of high melting point materials, and small-scale testing for research and development. 【Main Specifications】 ■ Equipment dimensions: 1000W × 1000D × 2100H mm ■ Effective dimensions inside the furnace: 200W × 200D × 200H mm ■ Compatible atmospheres: Inert gases Ar, N2, and vacuum ■ Material inside the furnace: Graphite ■ Door structure: Hinged type ■ Vacuum pump: Rotary pump ■ Monitoring and recording: Temperature, flow rate, pressure, etc. *For more details, please download the document or contact us.

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Small Carbon Furnace | Design Structure Realizing Low Oxygen x 3000℃ Class

Vacuum replacement, high airtight structure, and graphite heating achieve both low oxygen and treatment at 3000°C level.

The "small carbon furnace" we handle is a heating furnace capable of achieving both a low oxygen atmosphere and ultra-high temperature processing at around 3000°C. In high-temperature processing, residual oxygen and minor leaks within the furnace can lead to oxidation, re-oxidation, and material degradation. This equipment enables ultra-high temperature processing while minimizing the effects of oxygen through vacuum pumping for replacement, a high airtight seal design, and efficient heating with graphite heaters. It is suitable for applications where conventional electric furnaces are insufficient in temperature or atmosphere, such as the graphitization of carbon materials, sintering of ceramics like SiC and B4C, and heat treatment of high melting point materials. 【Features】 ■ Reduction of residual oxygen in the furnace through vacuum replacement ■ Suppression of minor leaks with a high airtight seal design ■ Rapid heating to ultra-high temperature ranges with graphite heaters ■ Stable attainment up to the 3000°C class ■ Structure that easily maintains a low oxygen atmosphere even during long-term operation *For more details, please download the materials or contact us.

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Small Carbon Furnace | Compatible with ultra-low oxygen and high-temperature processing at 3000°C level

Stable processing of graphitization, carbonization, and ultra-high temperature sintering at extremely low oxygen levels and 3000°C grade.

The "carbon furnace" is a heating furnace designed for ultra-high temperature processing at around 3000°C, constructed with heaters, insulation materials, and furnace walls made of graphite. By maintaining a low oxygen concentration through vacuum replacement and an inert gas atmosphere, it suppresses oxidation and re-oxidation at high temperatures, allowing for processes such as graphitization, carbonization, sintering, crystallization, and high-temperature modification. It is suitable for high-temperature processing of materials that require higher temperatures or specific atmospheres than typical electric furnaces can provide, including carbon materials, C/C composites, SiC, B4C, ceramics, and metal powders. 【Features】 ■ Capable of ultra-high temperature processing at around 3000°C ■ Forms a low-oxygen atmosphere with vacuum replacement and inert gas ■ Applicable for improving graphitization and crystallinity of carbon materials ■ Supports high-temperature sintering of ceramics such as SiC and B4C ■ Compact design makes it easy to introduce for research and development or condition testing *For more details, please download the materials or contact us.

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Carbon furnace | Compatible with ultra-low oxygen and high-temperature firing at 3000°C level.

Reproducibly perform graphitization, carbonization, nitridation, and high-temperature modification in an extremely low oxygen atmosphere.

The "carbon furnace" we handle is an electric furnace designed for high-temperature processing at around 3000°C in an extremely low-oxygen atmosphere. By using vacuum replacement, the air inside the furnace is preemptively expelled, and the getter effect of the carbon material reduces residual oxygen and oxidizing components. It is structured to suppress oxidation, decarburization, and re-oxidation in high-temperature regions, making it easier to reproduce processing conditions such as graphitization, carbonization, nitridation, and high-temperature modification. It can be applied to high-temperature processing of carbon materials, carbon black, CNT, CNF, graphite sheets, ceramics, powder metallurgy materials, semiconductor fixtures, and more. 【Features】 ■ High-temperature sintering in an extremely low-oxygen atmosphere ■ Usable at a constant 2800°C, with a maximum of 3000°C ■ Reduction of residual air in the furnace through vacuum replacement ■ Oxygen getter effect from the carbon material ■ Design allows for simultaneous processing of multiple samples with a saya-tray configuration *For more details, please download the materials or contact us.

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Carbon furnace for aerospace heat-resistant components | Maximum 3000°C, compatible with vacuum atmosphere

Supports the development and manufacturing of heat-resistant components for aerospace applications through high-temperature firing at up to 3000℃ in a low-oxygen atmosphere.

In the aerospace field, the quality stability of heat-resistant components and composite materials used in high-temperature environments is crucial. For the firing of turbine parts, rocket-related components, C/C composites, and ceramic materials, not only temperature conditions but also vacuum and inert atmosphere control to suppress oxidation are required. Our carbon furnace supports high-temperature heating up to 3000°C and enables high-temperature firing in a low-oxygen atmosphere by replacing the environment with Ar, N2, etc., after vacuuming. We offer custom designs based on the material, size, temperature, and atmosphere of the items being processed, including firing, carbonization, graphitization, sintering, and heat treatment conditions for heat-resistant components. ■ I want to consider firing conditions for heat-resistant components for aerospace applications. ■ I want to perform high-temperature processing above 2000°C. ■ I want to process C/C composites and ceramic materials. ■ I want to fire in a vacuum or inert atmosphere that suppresses oxidation. ■ I would like to consult from research and development to prototype and pre-mass production evaluation.

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Carbon furnace for new material development | High-temperature sintering, carbonization, graphitization, and atmosphere control compatible

Supports new material development and prototype evaluation with high-temperature firing up to 3000℃ and atmosphere control.

In the development of new materials and research applications, a high-temperature furnace that can extensively examine the thermal treatment conditions of materials is essential. In particular, for high-temperature sintering above 2000°C, carbonization and graphitization, ceramic sintering, and thermal treatment of powder materials, atmosphere control such as vacuum, inert gas, and low-oxygen environments becomes crucial. Our carbon furnace supports high-temperature heating up to 3000°C and enables high-temperature processing with reduced oxidation by replacing the atmosphere with inert gases such as Ar and N2 after vacuum pumping. We offer custom designs based on the size, temperature, atmosphere, and processing volume of the materials, ranging from small furnaces for research and development to equipment for prototype evaluation and pre-mass production studies. We can accommodate research and development themes such as the following: ■ High-temperature sintering and thermal treatment of new materials ■ Examination of high-temperature processes above 2000°C ■ Carbonization and graphitization of carbon materials ■ Sintering of non-oxide ceramics such as SiC, AlN, and BN ■ Sintering of battery materials, negative electrode materials, and conductive materials ■ Evaluation of powder molded bodies, pellets, and sintered bodies ■ Sintering under atmosphere control with vacuum, Ar, N2, etc. ■ Scale-up studies from laboratory scale to pre-mass production evaluation

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Ceramics High-Density Carbon Furnace | Maximum 3000°C, Inert Atmosphere Compatible

Supports high-density and sintering of ceramics in a high-temperature firing of up to 3000℃ and low-oxygen atmosphere.

In the densification of ceramic materials, it is necessary to examine the optimal heat treatment conditions for each material, including debinding, pre-sintering, sintering, pressure sintering, and atmosphere control. In particular, when high-temperature processing is desired while suppressing oxidation, or when the temperature, atmosphere, and furnace dimensions of a conventional electric furnace do not meet requirements, the use of a carbon furnace is effective. Our carbon furnace supports high-temperature heating up to 3000°C and enables firing in a low-oxygen atmosphere by replacing the environment with inert gases such as Ar or N2 after vacuum pumping. Custom designs tailored to specific purposes are possible, ranging from research and development to mass production equipment, for applications such as densification of ceramics, promotion of sintering, phase formation, and high-temperature processing after debinding. We can address challenges such as the following: ■ I want to increase the density of ceramics. ■ I want to consider high sintering temperatures. ■ I want to consistently perform firing and densification after debinding. ■ I want to fire while suppressing oxidation and compositional changes. ■ I want to process in atmospheres such as Ar, N2, or vacuum. ■ The dimensions and temperature conditions of off-the-shelf furnaces do not meet my needs. ■ I want to consult from lab testing to mass production furnaces.

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Carbon furnace | Suitable for carbonization, graphitization, and high-temperature sintering up to 3000℃.

Supports high-temperature sintering up to 3000℃. Assists in carbonization, graphitization, and debinding processes in a low-oxygen atmosphere.

The carbon furnace is an electric furnace designed to handle high-temperature processes exceeding 2000°C, such as carbonization treatment, graphitization treatment, high-temperature sintering, debinding treatment, powder metallurgy, and ceramics sintering. By using carbon materials for the in-furnace heater, it can accommodate high-temperature treatments from atmospheric pressure up to a maximum of 3000°C. Additionally, after vacuuming, it can be replaced with inert gases such as Ar or N2, allowing for sintering while suppressing the oxidation of materials. It is particularly suitable for customers with the following challenges: ■ Wanting to perform high-temperature sintering above 2000°C ■ Wanting to sinter carbon materials, C/C composites, SiC, and ceramics ■ Wanting to carry out carbonization and graphitization treatment consistently after debinding ■ Wanting to process in atmospheres containing Ar, N2, vacuum, or H2 as needed ■ Wanting to sinter in a low-oxygen atmosphere that suppresses oxidation ■ Wanting to consider everything from lab tests to mass production equipment We design and manufacture custom carbon furnaces according to the size of the materials being processed, processing temperature, atmosphere gas, target oxygen concentration, heating patterns, and cooling conditions.

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Supports various firing tests such as Cl2, H2, NH3, O2, and humidification.

Confirm the feasibility of firing in a special atmosphere such as chlorine, reduction, oxidation, NH3, and humidification before equipment installation.

When introducing an electric furnace, it can be difficult to determine the equipment specifications if conditions such as temperature, atmosphere gas, processing time, pressure, sample amount, exhaust gas, and safety measures are still uncertain. Small-scale tests under special conditions that are difficult to accommodate in general electric furnaces, such as corrosive gases like Cl2/HCl, reducing atmospheres like H2, oxidizing atmospheres like O2/Air, NH3 atmospheres, humidified atmospheres, and vacuum/N2/Ar atmospheres, are possible. 【Examples of tests that can be conducted】 ■ Dry removal of metal impurities and selective chlorination using Cl2/HCl ■ Reduction firing and deoxidation treatment using H2 ■ Oxidation firing and surface oxidation treatment using O2/Air ■ Nitriding treatment and reactivity confirmation using NH3 You can consult us even at the stage where conditions are uncertain, such as "Can firing be done under these conditions?", "Can this gas atmosphere be accommodated?", and "Can we consider the generated gases and exhaust treatment?" Even if the material name, processing temperature, atmosphere gas, and processing purpose are not determined, we will support the examination of furnace types, test conditions, and safety configurations at our company. *For examples of tests that can be conducted and the approach, please download the materials or contact us.

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How to Choose a Atmosphere Furnace | Comparison Table by Furnace Type

Aren't you just choosing based on the maximum temperature? Comparison materials for furnace type selection.

Are you having trouble selecting a furnace or electric furnace? If you choose an electric furnace based solely on maximum temperature, mismatches may occur in terms of operating atmosphere, vacuum level, gas flow, sample size, safety measures, and exhaust gas treatment. This document compares multi-atmosphere furnaces, tube furnaces, metal furnaces, carbon furnaces, and small chlorine furnaces in terms of temperature range, compatible atmospheres, preferred applications, and points to note. ■ Quickly understand the differences between furnace types ■ Useful for specification discussions before equipment installation ■ Effective for preliminary organization of firing tests and condition exploration ■ Also addresses confirmation of firing feasibility in special atmospheres

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How to conduct firing tests | Selecting kilns, jigs, and containers by sample type

Organize the firing test conditions suitable for powder, substrates, jigs, and components.

In firing tests, the type of furnace, fixtures, containers, and recovery methods vary depending on "what is being fired." The points to be checked and the items to be evaluated differ for powders, substrates and plates, fixtures and parts, and molded bodies and pellets. For example, with powders, it is important to check for dispersibility, moisture absorption, and recovery methods; for substrates, warping, distortion, and in-plane temperature differences; for fixtures and parts, gas flow and dead spots; and for molded bodies, cracks, shrinkage, and contact marks. This document organizes the items to be checked before firing tests by sample type, considerations for selecting fixtures and containers, and perspectives for selecting furnace types in a list format. ■ For consideration of firing tests before equipment introduction ■ For organizing conditions of powders, substrates, fixtures, and parts ■ For initial considerations in selecting furnace types, fixtures, and containers

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Electric Furnace Introduction Pre-Check List | 10 Items to Confirm in Specification Review

Organizing 10 items to check before introducing an electric furnace.

Before introducing an electric furnace, are there any omissions in the specification review? It is necessary to organize the specifications not only for the maximum temperature but also for the processing purpose, atmosphere gas, pressure conditions, sample conditions, containers and fixtures, exhaust gas treatment, safety measures, and installation conditions. This document organizes 10 items to check before the introduction of electric furnaces and atmosphere furnaces in a checklist format. ■ For organizing specifications before equipment introduction ■ For confirming conditions before firing tests ■ For initial considerations of special atmospheres, vacuum, reduction, and nitriding treatments ■ Can be used as internal confirmation materials before requesting estimates Please feel free to consult us even if you are at the stage of "not knowing which conditions to communicate to the manufacturer."

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Pre-introduction firing test of equipment | Confirming condition exploration, safety, and mass production deployment

Before deciding on the equipment specifications, confirm the reactivity with a small sample.

Before deciding on the specifications for electric furnaces and atmosphere furnaces, have you organized the conditions that should be confirmed through firing tests? In firing tests conducted before equipment installation, it is important to verify whether "the desired reaction occurs," "it can be processed safely," and "it can be scaled up to mass production conditions" using small sample sizes. This document organizes the planning items for confirming reactivity, safety, and reproducibility by varying temperature, atmosphere, processing time, flow rate, and pressure, focusing on processes such as firing, debinding, reduction, oxidation, nitriding, degassing, and impurity removal. ■ For exploring conditions before equipment installation ■ To prevent omissions in firing test planning ■ For consideration of furnace volume, gas systems, exhaust gas treatment, and jig specifications ■ For making scale-up decisions to mass production furnaces

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Selection of furnace for vacuum atmosphere sintering | Supports degassing, oxidation suppression, and high purity processing.

Select the appropriate electric furnace according to the vacuum level and processing purpose.

In vacuum atmosphere sintering, the required pressure and furnace configuration vary depending on the purpose. For degassing and drying, a pressure range of several Pa to several hundred Pa is sufficient, while for oxidation suppression, vacuum pumping and N₂/Ar replacement are necessary, and for high-purity processing, high vacuum levels of 10⁻³ to 10⁻⁴ Pa may be required. Therefore, it is important to consider not only the simple condition of wanting to sinter in a vacuum but also the processing purpose, temperature range, residual O₂, amount of generated gas, materials inside the furnace, heater materials, exhaust system, and safety measures. This document organizes the necessary pressure guidelines, furnace type selection, and confirmation points that affect equipment specifications based on the purposes of vacuum atmosphere sintering. - For considerations of degassing, drying, and oxidation suppression - For considerations of sintering in high vacuum and high-purity atmospheres - For differentiating between metal furnaces, multi-furnaces, carbon furnaces, and tube furnaces - For organizing specifications and considering sintering tests before equipment installation

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Differences between sintering, heat treatment, degreasing, and reduction | Selecting electric furnaces by purpose

Organize electric furnaces suitable for sintering, heat treatment, degreasing, and reduction.

Are you able to organize the differences between firing, heat treatment, degreasing, and reduction? Even with the same "heat treatment," the necessary temperature range, atmosphere, exhaust gas measures, safety measures, temperature distribution, and sample collection methods change depending on the purpose. For example, in firing, reaction completion and temperature distribution are important; in degreasing, generated gases, tar, and rapid reactions are critical; in reduction, H₂ concentration, substitution management, and explosion limits are key; and in heat treatment, uniformity, cooling conditions, and high-purity atmosphere are essential. This document organizes the representative conditions, main atmospheres, key points, suitable types of furnaces, and pre-check items for firing, heat treatment, degreasing, and reduction in a list format. ■ For selecting electric furnaces and atmosphere furnaces that match the treatment purpose ■ For organizing conditions before equipment installation ■ For preliminary consideration of firing tests and condition exploration ■ Can be used as internal confirmation materials before requesting estimates

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Firing tests of small sample sizes | Supporting condition exploration in research and development and prototype stages.

Corresponds to the exploration of firing conditions in the research and development and prototype stages.

Are you considering firing tests of small sample sizes in the research and development or prototype stage? In the early stages of material development, there are often cases where large sample sizes cannot be prepared. Even in such cases, by using small samples and varying factors such as temperature, holding time, heating rate, atmosphere, and pressure, you can identify issues related to firing feasibility, reactivity, recoverability, and equipment implementation. At Thermonik ENG, we select the appropriate type of furnace from options such as multi-atmosphere furnaces, tube furnaces, metal furnaces, carbon furnaces, and chlorine furnaces based on the sample size, shape, and processing purpose, and connect the test results to the consideration of equipment specifications. - For exploring conditions in the research and development or prototype stage - For firing evaluation of small powders, molded bodies, substrates, jigs, and components - For initial considerations of temperature, atmosphere, and processing time - For confirming firing feasibility before equipment installation

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Exploration of firing conditions for material development | Support from prototype evaluation in a small furnace to equipment design.

Support for firing tests and equipment specification from the stage of uncertain conditions.

Are you having trouble determining firing temperature, holding time, and atmospheric conditions in material development? In the early stages of material development, there are often many cases where firing temperature, holding time, atmosphere, type of furnace, sample quantity, and recovery methods are not yet determined. Additionally, there may be instances where you want to compare multiple atmospheres such as N₂, Ar, H₂, NH₃, vacuum, humidification, Cl₂, HCl, or check the furnace configuration suitable for powders, molded bodies, substrates, jigs, and components. At Thermonik ENG, we assist from the stage where conditions are not yet finalized by organizing objectives and sample conditions, and we support prototype evaluations by varying temperature, time, and atmosphere in a small furnace. The results obtained are reflected in the specifications of the equipment and furnace design, including internal dimensions, heaters, insulation, gas systems, and exhaust safety design. - For exploring firing conditions in the material development stage - For prototype evaluation and reactivity confirmation in a small furnace - For cross-examination of multiple atmospheres and furnace types - For specification and furnace design considerations before equipment installation

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How to Choose an Electric Furnace for Research and Development | Suitable for Prototyping, Condition Exploration, and Small-Scale Firing

Check the specifications of the electric furnace needed for trial production and condition exploration.

Are you selecting electric furnaces for research and development solely based on maximum temperature? In research and development, particularly in material development, there are cases where you want to compare multiple conditions of temperature, time, and atmosphere while the firing conditions are not yet established. Additionally, challenges may arise such as having a small sample size, wanting to use atmospheres like N₂, Ar, H₂, NH₃, O₂, vacuum, or humidified air, and needing to check safety aspects like powder dispersion, gas generation, corrosion, and explosion limits. This document organizes the specifications that should be confirmed when considering electric furnaces for research and development, as well as guidelines for selecting furnace types based on purpose. ■ For selecting electric furnaces in the research and development and material development stages ■ For initial considerations in prototyping, condition exploration, and small-scale firing ■ For considering firing tests in multiple atmospheres ■ For organizing specifications before requesting estimates ■ Can be used as internal discussion material before equipment introduction Even at a stage where conditions are not yet determined, we will propose ways to proceed with firing tests and equipment specifications based on sample shape, temperature range, and atmospheric conditions.

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Selection of furnace for N₂・Ar atmosphere sintering | Suitable for oxidation suppression and inert heat treatment

Organizing the gas types, substitution conditions, and furnace configuration to suppress oxidation.

Are you considering sintering and heat treatment with N₂・Ar atmosphere to suppress oxidation? Simply flowing inert gas is not sufficient to suppress oxidation. It is necessary to determine conditions that include the introduction of oxygen and moisture into the furnace, replacement procedures, gas flow rates, dew point, residual O₂, sample shape, jig material, and re-oxidation during cooling. Additionally, while N₂ is relatively low-cost and easy to use for general oxidation suppression, there is a possibility of nitriding or reactions depending on the material. Ar/He has low reactivity and is suitable for high-purity processing and high-temperature treatments, but it is important to consider gas costs, replacement amounts, and leak management. This document organizes the differentiation of gas types in N₂・Ar/He atmosphere sintering, furnace selection, and confirmation items such as dew point, residual O₂, and replacement procedures. ■ For oxidation suppression in N₂・Ar atmosphere ■ For sintering and heat treatment in inert atmosphere ■ For confirming the differentiation between N₂ and Ar/He ■ For organizing conditions of dew point, residual O₂, and replacement procedures ■ For sintering tests and furnace type selection before equipment installation

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Selection of Furnace for H₂ Reduction Atmosphere Heat Treatment | Measures for Safety and H₂ Concentration Management

Organize furnace specifications based on H₂ concentration, dilution gas, and safety measures.

Are you considering thermal treatment and firing evaluation in an H₂ reduction atmosphere? In processing under an H₂ reduction atmosphere, it is important to first clarify "what you want to reduce." Depending on the objective—such as the reduction of oxides, removal of surface oxide films, reduction of metallic impurities and residues, or treatment of powders, substrates, jigs, and components—the required temperature, H₂ concentration, holding time, and evaluation criteria will vary. Additionally, when processing with 100% H₂, high reduction power can be expected; however, it is crucial to consider specifications for replacement procedures, leak management, exhaust dilution, decontamination, and safety interlocks. When processing with diluted H₂ below the explosion limit, it is easier to lean towards safety, but there may be a risk of insufficient reducing power, necessitating verification of temperature, time, flow rate, and dilution ratio. This document organizes the reduction objectives, H₂ concentration, dilution gas, furnace configuration, safety measures, and points for reflecting on equipment specifications in H₂ reduction atmosphere thermal treatment. - For thermal treatment and firing evaluation in an H₂ reduction atmosphere - For comparative examination of 100% H₂ and diluted H₂ conditions - For oxide reduction, deoxygenation, and removal of surface oxide films - For organizing specifications of H₂ gas replacement, exhaust dilution, and safety interlocks - For firing tests and furnace type selection before equipment installation

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Recruiting trading company partners for special electric furnaces and heating equipment.

Recruiting trading company partners for a special electric furnace manufacturer to handle difficult projects that standard machines cannot manage.

Thermonic ENG Co., Ltd. is seeking trading partners for special electric furnaces and heating equipment, targeting technical trading companies and equipment trading companies. Our company handles a variety of electric furnaces, from small to pilot scale, including metal furnaces, carbon furnaces, multi-atmosphere furnaces, tubular furnaces, and small chlorine furnaces, all designed to meet special conditions. For projects that are difficult to address with standard equipment, such as high temperature, high vacuum, inert, reduction, and chlorine atmospheres, we welcome inquiries from the specification consideration stage. 【We are looking for trading companies like the following】 ■ Technical trading companies ■ Equipment trading companies ■ Companies with networks with research institutions, material manufacturers, universities, etc. 【Please consult us on projects like these】 ■ Special specification projects that cannot be handled by standard equipment from other companies ■ Heat treatment projects involving special atmospheres such as vacuum, inert, reduction, and chlorine ■ Process development projects that include high-temperature processing, special materials, and multiple steps ■ Projects that you want to advance from condition organization for research and development, prototyping, and mass production considerations For more details, please refer to the downloadable materials or feel free to contact us.

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Carbon furnace | Compatible with nitriding reactions and high-temperature sintering tests in an N₂ atmosphere.

Pre-evaluation of N₂-based nitriding reactions in a very low oxygen, high-temperature environment.

We can accommodate nitriding and high-temperature sintering tests before equipment installation. Even at a stage where temperature, atmosphere, and processing time are not yet determined, you can consult us about testing conditions tailored to your objectives. Through preliminary evaluations using actual samples, you can confirm reactivity and utilize the information for equipment specifications. The "carbon furnace" we handle is well-suited for basic nitriding reaction tests. Since the reaction initiation temperature is high with N2 alone, balancing particle growth and coarsening is challenging, and issues such as surface reoxidation during cooling leading to variations in color, resistance, and hardness can arise. We address these challenges. Additionally, we have production records for furnaces at mass production scales, not just small units. Please feel free to contact us when needed. [Reasons Why Our Carbon Furnace is Effective] ■ Creates an extremely low oxygen partial pressure - Vacuum pumping → Gradually lowering oxygen potential through N2 replacement - The carbon material in the furnace absorbs residual O2 through getter action, suppressing oxidation side reactions ■ Quickly reaches sufficient high-temperature ranges - Reaches and maintains stability at 1400-2400°C in a short time ■ Conditions can be established in a short cycle - Multiple samples can be evaluated simultaneously with a shelf configuration, making it easier to verify the effects of thickness and contact *For more details, please feel free to contact us.

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Carbon furnace | Supports ultra-low oxygen and high-temperature firing tests at 3000°C level.

Re-evaluation of high-temperature treatment at around 3000°C using vacuum replacement and carbon gettering.

We can accommodate ultra-low oxygen and ultra-high temperature sintering tests before equipment installation. Even at a stage where temperature, atmosphere, and processing time are not yet determined, you can consult us about the test conditions tailored to your objectives. Through preliminary evaluations using actual samples, we can confirm graphitization, recrystallization, grain growth, phase formation, and oxidation effects, which can be utilized in the consideration of equipment specifications. Our "carbon furnace" addresses challenges such as the time-consuming condition setting and the difficulty of achieving reproducibility in short cycles. By evacuating the air inside the sample in advance, we shorten the replacement time. Additionally, with the flexibility of tray arrangement and shelf configuration, we can arrange rectangular containers in parallel, allowing for the evaluation of thickness variation effects. We also have test equipment available. Please feel free to contact us when needed. [Reasons Why Our Carbon Furnace is Effective (Partial)] ■ Sintering under ultra-low oxygen partial pressure - Vacuum → staged replacement with Ar/N2 - Reduction of residual O2/oxidizing species through the getter effect of carbon materials ■ Ultra-high temperature processes - Long-term stable operation in the range of 2800°C for regular use, up to a maximum of 3000°C - Precise control of grain growth and rearrangement through gradual heating and holding in the range of 1200°C to 2600°C *For more details, please feel free to contact us.

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Carbon furnace | Supports carbonization reaction tests in low oxygen and high temperature environments.

Pre-evaluation of carbide reactions such as SiC, TiC, and ZrC in low oxygen and high temperature environments.

We can accommodate carbonization and high-temperature sintering tests before equipment installation. Even at a stage where temperature, atmosphere, and processing time are not yet determined, you can consult us regarding the consideration of test conditions based on your objectives. Through preliminary evaluations using actual samples, we can confirm reactivity and utilize this information for equipment specifications. Our company offers a small "carbon furnace" that can be gradually replaced from vacuum to inert gas. It can be used for experiments and processes involving solid-phase carbonization (powder mixing method, coating method, carburizing) and composite carbonization (such as using B4C) to enhance hardness and optimize carbon supply conditions (types, ratios, and contact states of carbon materials). Please feel free to contact us if you have any requests. [Reasons why our carbon furnace is chosen (partial)] ■ Rapidly reaches high-temperature ranges - Stable attainment and maintenance of 1600-2800℃ - Temperature guidelines effective for carbonization: SiC 1600–2000℃, TiC 1500–2100℃, ZrC 1800–2300℃ ■ Suppresses side reactions at extremely low oxygen partial pressures - Vacuum draw → Replacement with Ar/N2 - Reduces residual oxygen through carbon getter materials, suppressing CO generation *For more details, please feel free to contact us.

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Carbon furnace | Suitable for graphitization and high-temperature modification of carbon materials.

Graphitization / High-temperature annealing / Surface modification / Ash content reduction all in one machine. Compatible with vacuum × Ar/H2, highly reproducible heat treatment from research to small-scale production.

Our company handles "carbon furnaces" that operate at temperatures around 3000°C with extremely low oxygen levels. We solve issues such as the inability to reduce oxygen partial pressure, oxidation and decarburization occurring in high-temperature regions that prevent reaching target characteristics, and the limited freedom of tray design and low processing capacity/strict sample size constraints in tube furnaces. These can be used for applications involving graphite materials, graphite foils, graphite sheets, isotropic graphite, and molded bodies. [Reasons for Effectiveness in Graphitization] - Easy to create extremely low oxygen: The furnace material is carbon, which chemically captures residual oxygen, and vacuum replacement eliminates air inside the sample in advance. - Temperature range of around 3000°C: Stable heat distribution and retention in the -3000°C graphitization zone, with rapid attainment and high reproducibility. - Flexibility in tray/casing design: Rectangular casings and stacking allow for simultaneous processing of multiple samples, speeding up condition setting. - Atmospheric flexibility: It is possible to combine vacuum/Ar/N2/low concentration H2 to reduce defects and facilitate thermal desorption. *For more details, please feel free to contact us.

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Technical consultation service for those who are unsure about selecting electric furnaces.

Please leave the initial consultation for organizing the appropriate electric furnace based on the application, temperature, atmosphere, processing volume, and sample shape to us!

There are many types of electric furnaces, including tubular furnaces, box-type furnaces, vacuum furnaces, atmosphere furnaces, metal furnaces, carbon furnaces, and chlorine furnaces. Selecting the appropriate furnace that matches the application and conditions requires specialized organization. At our company, we can work together from the initial stages to determine which furnace type may be suitable by confirming the temperature, atmosphere gas, processing volume, sample shape, and purpose. We can consult even if the specifications are not yet finalized. You can discuss questions such as "Can it be processed at this temperature?" "Can this gas be used?" "Can it be handled with existing furnaces?" and "Can we conduct a test first?" It is also possible to conduct tests and condition setting with small samples before introducing the equipment to confirm the feasibility of the process. For treatments involving special atmospheres, high temperatures, vacuum, corrosive gases, and reactive gases, which are difficult to handle with standard furnaces, we can consider custom specifications. 【Features】 ■ You can consult from the stage where you are unsure about the type of electric furnace that suits your application, even after researching online. ■ We can respond from the initial organization stage, even if the temperature, atmosphere, processing volume, and sample shape are not yet determined. *For more details, please download the PDF or feel free to contact us.

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