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サーモニックENG

Establishment21th March 2025
capital300Ten thousand
addressChiba/Narashino-shi/8-31-16 Higashisharaku, Chiba
phone070-6596-0321
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last updated:Dec 25, 2025
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Compact Carbon furnace Compact Carbon furnace
Metal furnace Metal furnace
Multi-atmosphere furnace Multi-atmosphere furnace
Tube furnace Tube furnace
Compact chlorination furnace Compact chlorination furnace
Multi-atmosphere

Multi-atmosphere furnace

The compact multi-atmosphere furnace is an electric furnace that supports a wide range of environments, including vacuum, inert, reducing, oxidizing, nitriding, and humidified atmospheres, and can be flexibly applied to various heat treatment processes from research and development to production evaluation.

Multi-atmosphere furnace |Precision design with dual axes of atmosphere and temperature

Vacuum replacement → Program switch to air/N2/Ar/(small amount of H2 as needed). Reproduce and evaluate phase transition, phase stability, and surface chemistry well.

Our company offers a "Multi-Atmosphere Furnace" that is precisely designed for material evaluation and phase transition testing in oxidation/reduction atmospheres, utilizing a dual-axis of "atmosphere x temperature." It features a built-in vacuum system that allows for vacuum replacement before and after processing, followed by replacement with the specified gas, thereby reducing the risk of residual gas during furnace opening. Additionally, the high degree of freedom in tray design allows for parallel DOE (Design of Experiments) under the same conditions and multiple samples, enabling the extraction of optimal conditions for scale-up in a short cycle. [Reasons why our carbon furnace is effective for graphitization] - Compatible with generated gases such as NH3 and CO: Designed with materials, piping temperature control, and instrumentation tailored to gas characteristics. - Built-in vacuum system: Allows for vacuum replacement before and after processing, followed by replacement with the specified gas, reducing the risk of residual gas during furnace opening. - Rectangular casing x stacked design: High flexibility in tray design allows for parallel DOE under the same conditions and multiple samples, enabling the extraction of optimal conditions for scale-up in a short cycle. *For more detailed information, please download the materials or feel free to contact us.

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Multi-atmosphere furnace |Moist atmosphere sintering not restricted by gas type

Direct humidity control connected to the weather + vacuum replacement + gas switching. Quickly switch to N2/Ar/Air/NH3, reproducing the desired surface chemistry in a short cycle.

We offer a "Multi-Atmosphere Furnace" that allows for flexible design of dew point and oxygen partial pressure. This product addresses challenges such as unstable humidity, slow switching leading to lack of reproducibility, fears of condensation, backflow, contamination, and corrosion, as well as low parallel freedom and time-consuming condition setting in tube furnaces. Additionally, specifications can be customized according to customer requests, so please consult us for details. [Reasons Why Our Carbon Furnace is Effective] ■ Humidity system independent of gas type: Directly connected to Wetter for setting humidity levels in N2/Ar/air (small amounts of H2 also acceptable) ■ Vacuum replacement → gas replacement: Pre-removal of air inside the sample, achieving the desired humid atmosphere from startup ■ Speed of switching: Easily switch between dry/humid and N2/Ar/air (small amounts of H2) ■ Stacked shelves × rectangular sleeves: Short cycle parallel testing with multiple samples under the same conditions *For more detailed information, please download our materials or feel free to contact us.

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Multi-atmosphere furnace | Improvement of reproducibility in ceramics sintering and densification conditions

Manage dew point and oxygen concentration to reproducibly evaluate ceramics sintering and densification conditions.

In the sintering and densification of ceramics, not only temperature but also atmospheric gas, dew point, oxygen concentration, and heating conditions affect density, porosity, grain growth, and surface condition. In particular, when managing firing in a humid atmosphere, switching between oxidizing and reducing atmospheres, or controlling atmospheric history such as drying → humidifying → drying, it can be difficult to reproduce conditions with conventional electric furnaces or tube furnaces. Our multi-atmosphere furnace can switch to various atmospheric gases such as N2, Ar, Air, H2, and NH3 after displacing the air in the furnace through vacuum replacement. Additionally, by connecting a Wetter, it is possible to examine ceramic firing conditions that manage humid atmospheres and dew points. 【Features】 ■ Capable of switching to various gas atmospheres after vacuum replacement ■ Supports humid atmosphere and dew point control through Wetter connection ■ Can manage atmospheric history such as drying → humidifying → drying ■ Enables examination of sintering, densification, and high-density conditions for ceramics ■ Condition management combining dew point meters and O2 meters can also be considered *For more details, please download the materials or contact us.

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Multi-Atmosphere Furnace | Dew Point Control and Metal Surface Treatment with Humid Atmosphere

Manage dew point and oxygen concentration to prevent oxidation, modify, and pre-treat metal surfaces.

In the surface treatment of metal parts and powder materials, not only temperature but also ambient gas, dew point, oxygen concentration, and treatment time significantly affect the surface condition and quality. In particular, for oxidation prevention, surface modification, coating pretreatment, and hydrophilization/hydrophobicity treatment, it is important to reproducibly examine conditions while switching between dry, humid, and reducing atmospheres. Our multi-atmosphere furnace can switch between various ambient gases such as N2, Ar, Air, H2, and NH3 after displacing the air in the furnace through vacuum replacement. Additionally, by connecting a Wetter, it is possible to manage surface treatment conditions with controlled humid atmospheres and dew points. 【Features】 ■ Capable of switching to various gas atmospheres after vacuum replacement ■ Supports humid atmosphere and dew point control through Wetter connection ■ Can manage atmosphere history such as dry → humid → dry ■ Applicable for oxidation prevention, surface modification, and pretreatment of metal surfaces ■ Condition management combining dew point meters and O2 meters can also be considered *For more details, please download the materials or contact us.

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Multi-atmosphere furnace | For chemical reactions, reactive gas treatment, and exhaust gas evaluation

Support for examining the conditions of chemical reaction processes, including reactive gases and exhaust gas treatment.

In the development of chemical reaction processes, the reaction efficiency and safety can vary significantly due to factors such as temperature, ambient gases, and the exhaust gas components generated during the reaction. Particularly in reactions involving gases like NH3 and CO, as well as in the examination of reaction conditions under multiple atmospheres such as Air, N2, Ar, vacuum, and ammonia, it is crucial to design not only the furnace itself but also the gas supply, exhaust, and emission control systems. Our multi-atmosphere furnace can be custom-designed to match the material inside the furnace, gas supply lines, exhaust systems, emission control equipment, and safety measures according to the treated materials and reaction gases. We can accommodate everything from research and development to prototype and pre-mass production evaluations for chemical reactions, thermal decomposition, reduction reactions, oxidation reactions, and ammonia atmosphere treatments. ■ I want to examine the reaction conditions for chemical reaction processes. ■ I want to consider exhaust equipment assuming the generation of gases like NH3 and CO. ■ I want to process under multiple atmospheres such as Air, N2, Ar, vacuum, and ammonia. ■ I want to examine the internal material and sealing structure of the furnace according to the reaction gas. ■ The existing furnaces do not match the gas types, exhaust specifications, and safety measures. * The materials include the basic configuration of the multi-atmosphere furnace, compatible atmospheres, gas supply and exhaust systems, and design points when handling reactive gases.

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Multi-atmosphere furnace | For firing environmental purification materials and exhaust gas evaluation

Support for the firing of environmental purification materials and exhaust gas evaluation with atmosphere control such as vacuum, air, and NH3.

In the development of environmental purification materials and catalyst materials, the atmosphere, temperature, and exhaust gas components during firing can affect material performance. Particularly in the firing of materials containing organic components, the activation of catalysts, and treatments involving the generation of gases such as NH3 and CO, controlling the furnace atmosphere and considering exhaust gas treatment equipment are crucial. Our multi-atmosphere furnace can accommodate multiple atmospheres such as vacuum, air, N2, Ar, and NH3, and can be custom-designed according to the firing conditions and exhaust gas generation conditions of the materials. For the firing and heat treatment of environmental purification materials, catalyst materials, adsorbents, and ceramic materials, we can provide a comprehensive examination from the furnace body to gas supply, exhaust, and pollution control equipment. ■ I want to examine the firing conditions for environmental purification materials and catalyst materials. ■ I want to consider exhaust equipment assuming the generation of gases such as NH3 and CO. ■ I want to process in multiple atmospheres such as vacuum, air, N2, Ar, and NH3. ■ The existing furnaces do not match the gas types, furnace dimensions, and exhaust gas treatment conditions. ■ I would like to consult from research and development to prototype and pre-mass production evaluation. * The materials include points for consideration such as the basic configuration of the multi-atmosphere furnace, compatible atmospheres, temperature specifications, gas supply and exhaust equipment, and exhaust gas treatment.

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Multi-atmosphere furnace | Supports firing and exhaust gas treatment accompanied by harmful gas generation.

Addressing the hard-to-see exhaust gas risks on a small scale through scale-up solutions in furnace, exhaust, and emission control design.

Our company offers a "Multi-Atmosphere Furnace" designed to handle the firing process that generates harmful gases such as NH3, CO, and NOx. During the firing of raw materials containing organic substances, resin-based materials, catalyst carriers, and battery materials, gases such as NH3, CO, NOx, HCN, and hydrocarbon gases may be emitted during heating and holding. Gases that were not an issue in small tubular furnaces or small-scale tests can become significant challenges in terms of exhaust concentration, emission volume, corrosiveness, and safety measures as the number of tray layers and processing volume increase. Our Multi-Atmosphere Furnace can design the entire firing process, including vacuum replacement, atmosphere control, heating, exhaust, and coordination with emission treatment equipment. 【Features】 ■ Furnace design considering the generation of gases such as NH3, CO, and NOx ■ Gas replacement in the furnace before and after processing through vacuum replacement ■ Compatibility with various atmospheres such as N2, Ar, Air, and NH3 ■ Consideration of emission treatment methods such as scrubbers, catalytic oxidation, and thermal oxidation ■ Support for scale-up considerations anticipating increased tray layers and processing volume *For more details, please download the materials or contact us.

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Multi-Atmosphere Furnace | Supports everything from atmosphere sintering to thermal CVD processes.

Gas switching + humidification/vaporizer unit for evaluating firing, reaction, and thermal CVD with a single device.

The "Multi-Atmosphere Furnace" is a versatile atmosphere furnace that can be heated while switching between multiple atmosphere gases such as H2, NH3, and O2, in addition to vacuum and inert atmospheres. It is suitable for material development, surface treatment, powder sintering, and reaction evaluation, as it can reproduce complex reaction conditions such as oxidation, reduction, nitriding, and sintering in humid atmospheres with just one unit. Additionally, not only can it accommodate humid atmospheres through a Wetter humidification line, but it can also be configured as a thermal CVD furnace by combining it with a vaporizer to introduce liquid raw materials or organometallic solutions. It can be utilized for advanced process development beyond conventional atmosphere sintering, including thin film formation, surface modification, coating, and precursor reaction evaluation. 【Features】 ■ Supports vacuum, inert, oxidation, reduction, and nitriding atmospheres ■ Capable of switching between various gases such as H2, NH3, O2, N2, and Ar ■ Compatible with humid atmosphere sintering through Wetter connection ■ Expandable to thermal CVD processes via vaporizer connection ■ Maximum temperature of 1700°C and heating rate of 10°C/min ■ Collaboration with exhaust, detoxification, and safety equipment can also be considered *For more details, please download the materials or contact us.

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Multi-atmosphere furnace | Thermal CVD coating furnace for vaporizing liquid raw materials

Consideration of thermal CVD coating for narrow gaps, inner surfaces, and recesses using a vaporizer and multi-atmosphere furnace.

In conventional coating methods, it is common to apply a raw material solution to the surface of the component and then fire it in an electric furnace after drying. However, for components with narrow gaps, inner surfaces, recesses, and steps, uneven application and uncoated areas are likely to occur, leading to issues with variations in application amount, drying shrinkage, and post-firing film thickness. Our multi-atmosphere furnace can be configured not only for the Wetter method but also to introduce liquid raw materials and organometallic precursors through a vaporizer, functioning as a thermal CVD furnace. By stably supplying the raw materials with the vaporizer and introducing them into the furnace with a carrier gas, it can be utilized for process development involving film formation and coating on the component surface through gas-phase reactions. 【Features】 ■ Supports vapor introduction of liquid raw materials and organometallic precursors ■ Allows for examination of thermal CVD, surface modification, and coating conditions ■ Enables consideration of film formation on components with narrow gaps, inner surfaces, recesses, and steps ■ Expected to shorten processes by omitting application and drying steps *For more details, please download the materials or contact us.

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Supports various firing tests such as Cl2, H2, NH3, O2, and humidification.

Confirm the feasibility of firing in a special atmosphere such as chlorine, reduction, oxidation, NH3, and humidification before equipment installation.

When introducing an electric furnace, it can be difficult to determine the equipment specifications if conditions such as temperature, atmosphere gas, processing time, pressure, sample amount, exhaust gas, and safety measures are still uncertain. Small-scale tests under special conditions that are difficult to accommodate in general electric furnaces, such as corrosive gases like Cl2/HCl, reducing atmospheres like H2, oxidizing atmospheres like O2/Air, NH3 atmospheres, humidified atmospheres, and vacuum/N2/Ar atmospheres, are possible. 【Examples of tests that can be conducted】 ■ Dry removal of metal impurities and selective chlorination using Cl2/HCl ■ Reduction firing and deoxidation treatment using H2 ■ Oxidation firing and surface oxidation treatment using O2/Air ■ Nitriding treatment and reactivity confirmation using NH3 You can consult us even at the stage where conditions are uncertain, such as "Can firing be done under these conditions?", "Can this gas atmosphere be accommodated?", and "Can we consider the generated gases and exhaust treatment?" Even if the material name, processing temperature, atmosphere gas, and processing purpose are not determined, we will support the examination of furnace types, test conditions, and safety configurations at our company. *For examples of tests that can be conducted and the approach, please download the materials or contact us.

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How to Choose a Atmosphere Furnace | Comparison Table by Furnace Type

Aren't you just choosing based on the maximum temperature? Comparison materials for furnace type selection.

Are you having trouble selecting a furnace or electric furnace? If you choose an electric furnace based solely on maximum temperature, mismatches may occur in terms of operating atmosphere, vacuum level, gas flow, sample size, safety measures, and exhaust gas treatment. This document compares multi-atmosphere furnaces, tube furnaces, metal furnaces, carbon furnaces, and small chlorine furnaces in terms of temperature range, compatible atmospheres, preferred applications, and points to note. ■ Quickly understand the differences between furnace types ■ Useful for specification discussions before equipment installation ■ Effective for preliminary organization of firing tests and condition exploration ■ Also addresses confirmation of firing feasibility in special atmospheres

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How to conduct firing tests | Selecting kilns, jigs, and containers by sample type

Organize the firing test conditions suitable for powder, substrates, jigs, and components.

In firing tests, the type of furnace, fixtures, containers, and recovery methods vary depending on "what is being fired." The points to be checked and the items to be evaluated differ for powders, substrates and plates, fixtures and parts, and molded bodies and pellets. For example, with powders, it is important to check for dispersibility, moisture absorption, and recovery methods; for substrates, warping, distortion, and in-plane temperature differences; for fixtures and parts, gas flow and dead spots; and for molded bodies, cracks, shrinkage, and contact marks. This document organizes the items to be checked before firing tests by sample type, considerations for selecting fixtures and containers, and perspectives for selecting furnace types in a list format. ■ For consideration of firing tests before equipment introduction ■ For organizing conditions of powders, substrates, fixtures, and parts ■ For initial considerations in selecting furnace types, fixtures, and containers

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Electric Furnace Introduction Pre-Check List | 10 Items to Confirm in Specification Review

Organizing 10 items to check before introducing an electric furnace.

Before introducing an electric furnace, are there any omissions in the specification review? It is necessary to organize the specifications not only for the maximum temperature but also for the processing purpose, atmosphere gas, pressure conditions, sample conditions, containers and fixtures, exhaust gas treatment, safety measures, and installation conditions. This document organizes 10 items to check before the introduction of electric furnaces and atmosphere furnaces in a checklist format. ■ For organizing specifications before equipment introduction ■ For confirming conditions before firing tests ■ For initial considerations of special atmospheres, vacuum, reduction, and nitriding treatments ■ Can be used as internal confirmation materials before requesting estimates Please feel free to consult us even if you are at the stage of "not knowing which conditions to communicate to the manufacturer."

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Pre-introduction firing test of equipment | Confirming condition exploration, safety, and mass production deployment

Before deciding on the equipment specifications, confirm the reactivity with a small sample.

Before deciding on the specifications for electric furnaces and atmosphere furnaces, have you organized the conditions that should be confirmed through firing tests? In firing tests conducted before equipment installation, it is important to verify whether "the desired reaction occurs," "it can be processed safely," and "it can be scaled up to mass production conditions" using small sample sizes. This document organizes the planning items for confirming reactivity, safety, and reproducibility by varying temperature, atmosphere, processing time, flow rate, and pressure, focusing on processes such as firing, debinding, reduction, oxidation, nitriding, degassing, and impurity removal. ■ For exploring conditions before equipment installation ■ To prevent omissions in firing test planning ■ For consideration of furnace volume, gas systems, exhaust gas treatment, and jig specifications ■ For making scale-up decisions to mass production furnaces

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Selection of furnace for vacuum atmosphere sintering | Supports degassing, oxidation suppression, and high purity processing.

Select the appropriate electric furnace according to the vacuum level and processing purpose.

In vacuum atmosphere sintering, the required pressure and furnace configuration vary depending on the purpose. For degassing and drying, a pressure range of several Pa to several hundred Pa is sufficient, while for oxidation suppression, vacuum pumping and N₂/Ar replacement are necessary, and for high-purity processing, high vacuum levels of 10⁻³ to 10⁻⁴ Pa may be required. Therefore, it is important to consider not only the simple condition of wanting to sinter in a vacuum but also the processing purpose, temperature range, residual O₂, amount of generated gas, materials inside the furnace, heater materials, exhaust system, and safety measures. This document organizes the necessary pressure guidelines, furnace type selection, and confirmation points that affect equipment specifications based on the purposes of vacuum atmosphere sintering. - For considerations of degassing, drying, and oxidation suppression - For considerations of sintering in high vacuum and high-purity atmospheres - For differentiating between metal furnaces, multi-furnaces, carbon furnaces, and tube furnaces - For organizing specifications and considering sintering tests before equipment installation

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Differences between sintering, heat treatment, degreasing, and reduction | Selecting electric furnaces by purpose

Organize electric furnaces suitable for sintering, heat treatment, degreasing, and reduction.

Are you able to organize the differences between firing, heat treatment, degreasing, and reduction? Even with the same "heat treatment," the necessary temperature range, atmosphere, exhaust gas measures, safety measures, temperature distribution, and sample collection methods change depending on the purpose. For example, in firing, reaction completion and temperature distribution are important; in degreasing, generated gases, tar, and rapid reactions are critical; in reduction, H₂ concentration, substitution management, and explosion limits are key; and in heat treatment, uniformity, cooling conditions, and high-purity atmosphere are essential. This document organizes the representative conditions, main atmospheres, key points, suitable types of furnaces, and pre-check items for firing, heat treatment, degreasing, and reduction in a list format. ■ For selecting electric furnaces and atmosphere furnaces that match the treatment purpose ■ For organizing conditions before equipment installation ■ For preliminary consideration of firing tests and condition exploration ■ Can be used as internal confirmation materials before requesting estimates

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Firing tests of small sample sizes | Supporting condition exploration in research and development and prototype stages.

Corresponds to the exploration of firing conditions in the research and development and prototype stages.

Are you considering firing tests of small sample sizes in the research and development or prototype stage? In the early stages of material development, there are often cases where large sample sizes cannot be prepared. Even in such cases, by using small samples and varying factors such as temperature, holding time, heating rate, atmosphere, and pressure, you can identify issues related to firing feasibility, reactivity, recoverability, and equipment implementation. At Thermonik ENG, we select the appropriate type of furnace from options such as multi-atmosphere furnaces, tube furnaces, metal furnaces, carbon furnaces, and chlorine furnaces based on the sample size, shape, and processing purpose, and connect the test results to the consideration of equipment specifications. - For exploring conditions in the research and development or prototype stage - For firing evaluation of small powders, molded bodies, substrates, jigs, and components - For initial considerations of temperature, atmosphere, and processing time - For confirming firing feasibility before equipment installation

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Exploration of firing conditions for material development | Support from prototype evaluation in a small furnace to equipment design.

Support for firing tests and equipment specification from the stage of uncertain conditions.

Are you having trouble determining firing temperature, holding time, and atmospheric conditions in material development? In the early stages of material development, there are often many cases where firing temperature, holding time, atmosphere, type of furnace, sample quantity, and recovery methods are not yet determined. Additionally, there may be instances where you want to compare multiple atmospheres such as N₂, Ar, H₂, NH₃, vacuum, humidification, Cl₂, HCl, or check the furnace configuration suitable for powders, molded bodies, substrates, jigs, and components. At Thermonik ENG, we assist from the stage where conditions are not yet finalized by organizing objectives and sample conditions, and we support prototype evaluations by varying temperature, time, and atmosphere in a small furnace. The results obtained are reflected in the specifications of the equipment and furnace design, including internal dimensions, heaters, insulation, gas systems, and exhaust safety design. - For exploring firing conditions in the material development stage - For prototype evaluation and reactivity confirmation in a small furnace - For cross-examination of multiple atmospheres and furnace types - For specification and furnace design considerations before equipment installation

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How to Choose an Electric Furnace for Research and Development | Suitable for Prototyping, Condition Exploration, and Small-Scale Firing

Check the specifications of the electric furnace needed for trial production and condition exploration.

Are you selecting electric furnaces for research and development solely based on maximum temperature? In research and development, particularly in material development, there are cases where you want to compare multiple conditions of temperature, time, and atmosphere while the firing conditions are not yet established. Additionally, challenges may arise such as having a small sample size, wanting to use atmospheres like N₂, Ar, H₂, NH₃, O₂, vacuum, or humidified air, and needing to check safety aspects like powder dispersion, gas generation, corrosion, and explosion limits. This document organizes the specifications that should be confirmed when considering electric furnaces for research and development, as well as guidelines for selecting furnace types based on purpose. ■ For selecting electric furnaces in the research and development and material development stages ■ For initial considerations in prototyping, condition exploration, and small-scale firing ■ For considering firing tests in multiple atmospheres ■ For organizing specifications before requesting estimates ■ Can be used as internal discussion material before equipment introduction Even at a stage where conditions are not yet determined, we will propose ways to proceed with firing tests and equipment specifications based on sample shape, temperature range, and atmospheric conditions.

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Firing evaluation in a humid atmosphere | Corresponding to the confirmation of steam reaction and thermal decomposition behavior.

Wetter: Organizing humidification and firing conditions using a vaporizer.

Are you considering evaluating firing in a humid atmosphere as well as a dry atmosphere? Typically, firing is conducted in a dry atmosphere, but depending on the materials, water vapor can influence reaction behavior, thermal decomposition, redox reactions, gas generation, and surface conditions. Therefore, it is important to compare dry and humid conditions to confirm the effects of water vapor. This document organizes the evaluation items to be checked in a humid atmosphere, the distinction between the Wetter/bubbler and vaporizer, and the points to be confirmed in equipment specifications. - For comparing reaction behavior under dry and humid conditions - To confirm the effects of water vapor on decomposition, oxidation, and reduction reactions - For evaluating gas generation, hydrolysis, color, weight, and compositional changes - For comparing the Wetter/bubbler method and vaporizer method - For discussing specifications of humidification units, heating pipes, and exhaust/drain treatment

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Selection of O₂・Air Atmosphere Sintering Furnace | Compatible with Oxidation, Degreasing, and Pyrolysis Evaluation

Organize the types of furnaces suitable for oxidation, degreasing, and pyrolysis, along with exhaust measures.

Are you considering evaluating oxidation firing, debinding, and thermal decomposition in an O₂・Air atmosphere? For processing in an O₂・Air atmosphere, we focus on using tube furnaces for confirming the reaction behavior of small samples, while multi-atmosphere furnaces are primarily used for evaluating a variety of samples such as powders, substrates, and components with significant debinding amounts. In particular, for debinding and thermal decomposition, it is important to consider the generation of organic components, CO/CO₂, moisture, odors, and dust, and to include specifications that cover not only the furnace body but also the exhaust line, safety measures, and treatment of generated gases. This document organizes the differentiation between tube furnaces and multi-atmosphere furnaces for O₂・Air atmosphere firing, items to be confirmed in advance, and considerations for exhaust and safety measures. ■ For selecting furnace types for oxidation firing, debinding, and thermal decomposition evaluation ■ For confirming the differentiation between tube furnaces and multi-atmosphere furnaces ■ For confirming the reaction behavior of small samples ■ For evaluating the debinding of powders, substrates, and components ■ For firing tests and condition exploration before equipment installation

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Selection of furnace for NH₃・nitriding atmosphere sintering | Corresponding to nitriding treatment and generated gas evaluation

Organize the furnace configuration suitable for NH₃ supply, gas generation, and nitriding treatment.

Are you considering firing in an NH₃ and nitriding atmosphere, nitriding treatment, and evaluation of generated gases? In treatments in an NH₃ atmosphere, the appropriate furnace configuration and safety measures vary depending on whether NH₃ is supplied externally, whether gases such as NH₃ are generated during treatment, or whether you want to nitrify the material. In evaluating NH₃ supply and generated gases, it is important to consider specifications that include gas flow control, exhaust dilution, decontamination, leak management, purging, and backflow prevention. On the other hand, for nitriding treatment, multi-atmosphere furnaces or carbon furnaces are selected based on temperature range, atmosphere, sample quantity, and reactivity. This document organizes the objectives of NH₃ and nitriding atmosphere firing, furnace type selection, gas conditions, safety measures, and points for reflecting in equipment specifications. ■ For firing and reaction evaluation in an NH₃ atmosphere ■ For confirming nitriding treatment and compositional changes ■ For evaluating NH₃ generated gases and considering exhaust safety measures ■ For confirming the differentiation between multi-atmosphere furnaces and carbon furnaces ■ For firing tests and condition exploration before equipment installation

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Selection of furnace for N₂・Ar atmosphere sintering | Suitable for oxidation suppression and inert heat treatment

Organizing the gas types, substitution conditions, and furnace configuration to suppress oxidation.

Are you considering sintering and heat treatment with N₂・Ar atmosphere to suppress oxidation? Simply flowing inert gas is not sufficient to suppress oxidation. It is necessary to determine conditions that include the introduction of oxygen and moisture into the furnace, replacement procedures, gas flow rates, dew point, residual O₂, sample shape, jig material, and re-oxidation during cooling. Additionally, while N₂ is relatively low-cost and easy to use for general oxidation suppression, there is a possibility of nitriding or reactions depending on the material. Ar/He has low reactivity and is suitable for high-purity processing and high-temperature treatments, but it is important to consider gas costs, replacement amounts, and leak management. This document organizes the differentiation of gas types in N₂・Ar/He atmosphere sintering, furnace selection, and confirmation items such as dew point, residual O₂, and replacement procedures. ■ For oxidation suppression in N₂・Ar atmosphere ■ For sintering and heat treatment in inert atmosphere ■ For confirming the differentiation between N₂ and Ar/He ■ For organizing conditions of dew point, residual O₂, and replacement procedures ■ For sintering tests and furnace type selection before equipment installation

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Selection of Furnace for H₂ Reduction Atmosphere Heat Treatment | Measures for Safety and H₂ Concentration Management

Organize furnace specifications based on H₂ concentration, dilution gas, and safety measures.

Are you considering thermal treatment and firing evaluation in an H₂ reduction atmosphere? In processing under an H₂ reduction atmosphere, it is important to first clarify "what you want to reduce." Depending on the objective—such as the reduction of oxides, removal of surface oxide films, reduction of metallic impurities and residues, or treatment of powders, substrates, jigs, and components—the required temperature, H₂ concentration, holding time, and evaluation criteria will vary. Additionally, when processing with 100% H₂, high reduction power can be expected; however, it is crucial to consider specifications for replacement procedures, leak management, exhaust dilution, decontamination, and safety interlocks. When processing with diluted H₂ below the explosion limit, it is easier to lean towards safety, but there may be a risk of insufficient reducing power, necessitating verification of temperature, time, flow rate, and dilution ratio. This document organizes the reduction objectives, H₂ concentration, dilution gas, furnace configuration, safety measures, and points for reflecting on equipment specifications in H₂ reduction atmosphere thermal treatment. - For thermal treatment and firing evaluation in an H₂ reduction atmosphere - For comparative examination of 100% H₂ and diluted H₂ conditions - For oxide reduction, deoxygenation, and removal of surface oxide films - For organizing specifications of H₂ gas replacement, exhaust dilution, and safety interlocks - For firing tests and furnace type selection before equipment installation

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Recruiting trading company partners for special electric furnaces and heating equipment.

Recruiting trading company partners for a special electric furnace manufacturer to handle difficult projects that standard machines cannot manage.

Thermonic ENG Co., Ltd. is seeking trading partners for special electric furnaces and heating equipment, targeting technical trading companies and equipment trading companies. Our company handles a variety of electric furnaces, from small to pilot scale, including metal furnaces, carbon furnaces, multi-atmosphere furnaces, tubular furnaces, and small chlorine furnaces, all designed to meet special conditions. For projects that are difficult to address with standard equipment, such as high temperature, high vacuum, inert, reduction, and chlorine atmospheres, we welcome inquiries from the specification consideration stage. 【We are looking for trading companies like the following】 ■ Technical trading companies ■ Equipment trading companies ■ Companies with networks with research institutions, material manufacturers, universities, etc. 【Please consult us on projects like these】 ■ Special specification projects that cannot be handled by standard equipment from other companies ■ Heat treatment projects involving special atmospheres such as vacuum, inert, reduction, and chlorine ■ Process development projects that include high-temperature processing, special materials, and multiple steps ■ Projects that you want to advance from condition organization for research and development, prototyping, and mass production considerations For more details, please refer to the downloadable materials or feel free to contact us.

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Technical consultation service for those who are unsure about selecting electric furnaces.

Please leave the initial consultation for organizing the appropriate electric furnace based on the application, temperature, atmosphere, processing volume, and sample shape to us!

There are many types of electric furnaces, including tubular furnaces, box-type furnaces, vacuum furnaces, atmosphere furnaces, metal furnaces, carbon furnaces, and chlorine furnaces. Selecting the appropriate furnace that matches the application and conditions requires specialized organization. At our company, we can work together from the initial stages to determine which furnace type may be suitable by confirming the temperature, atmosphere gas, processing volume, sample shape, and purpose. We can consult even if the specifications are not yet finalized. You can discuss questions such as "Can it be processed at this temperature?" "Can this gas be used?" "Can it be handled with existing furnaces?" and "Can we conduct a test first?" It is also possible to conduct tests and condition setting with small samples before introducing the equipment to confirm the feasibility of the process. For treatments involving special atmospheres, high temperatures, vacuum, corrosive gases, and reactive gases, which are difficult to handle with standard furnaces, we can consider custom specifications. 【Features】 ■ You can consult from the stage where you are unsure about the type of electric furnace that suits your application, even after researching online. ■ We can respond from the initial organization stage, even if the temperature, atmosphere, processing volume, and sample shape are not yet determined. *For more details, please download the PDF or feel free to contact us.

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