ブルー・スターＲ＆Ｄ List of Products and Services

No media is used. Only water and ultrasound are utilized. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also applicable. The basic medium is water. When a rotating basket is placed on the entrance conveyor, it comes out dry from the exit conveyor. It is literally fully automatic. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through the positive and negative shock forces generated by vibrations and ultrasound, which exceed 20,000 times per second, creating cavities (micro vacuum nuclei). Processing of 100 to several thousand pieces at a time is possible. You will be freed from the heavy labor of existing barrel polishing. There will be no need to secure personnel. Since there is no media, most of the work becomes light labor. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing. *At the customer's request, the automation of loading and unloading workpieces from the hexagonal rotating basket can also be implemented. A patent is pending. It is the dream of complete! automatic polishing. Please contact us.

• Other machine tools

It has a very complex shape, and even when immersed in water, air does not escape, making ultrasonic effects ineffective. For such parts, the MARS series with vacuum pre-treatment functionality is recommended. The process involves creating a vacuum to remove air before immersion. No media is used; only water and ultrasound are employed. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquids are also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through vibrations exceeding 20,000 times per second and the positive and negative shock forces generated by cavities (micro vacuum nuclei) created by the ultrasound. Processing can handle from 100 to tens of thousands of pieces at a time. This technology liberates you from the heavy labor of traditional barrel polishing. There is no need to secure personnel, as most of the work becomes light labor due to the absence of media. Separation through sieving is unnecessary, cleaning is not required, and drying is easy. Labor costs can be significantly reduced. Costs decrease substantially, and quality stabilizes. This is a revolutionary new technology for barrel polishing.

• Other machine tools

It has a very complex shape, and even when immersed in water, air does not escape, rendering ultrasonic effects ineffective. For such parts, the MARS series with vacuum pre-treatment functionality is recommended. The parts are immersed after being placed in a vacuum to remove air. No media is used; only water and ultrasound are employed. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquids are also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through vibrations exceeding 20,000 times per second and the positive and negative shock forces generated by cavities (micro vacuum nuclei) created by the ultrasound. Processing can handle from 100 to tens of thousands of pieces at a time. This frees you from the heavy labor of traditional barrel polishing. There is no need to secure personnel, as most tasks become light work due to the absence of media. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease substantially, and quality stabilizes. This is a revolutionary new technology for barrel polishing.

• Other machine tools

No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through the positive and negative shock forces generated by vibrations exceeding 20,000 times per second and cavities (micro vacuum nuclei) created by ultrasound. Processing of 100 to several tens of thousands of pieces can be done at once. This technology liberates you from the heavy labor of traditional barrel polishing. There is no need to secure personnel. Since there is no media, most of the work becomes light labor. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing. It is the largest model in the PERION series.

• Other machine tools

No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through the positive and negative shock forces generated by vibrations exceeding 20,000 times per second and the cavities (micro vacuum nuclei) created by ultrasound. Processing of 100 to several tens of thousands of pieces at a time is possible. You will be freed from the heavy labor of conventional barrel polishing. There will be no need to secure personnel, as most tasks become light work due to the absence of media. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing.

• Other machine tools

No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also an option. The basic element is water. The target workpiece is placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpiece is polished, burrs are removed, and it is cleaned through the positive and negative shock forces generated by over 20,000 vibrations and ultrasound per second, creating cavities (micro vacuum nuclei). Processing of 100 to tens of thousands of pieces at a time is possible. You will be freed from the heavy labor of conventional barrel polishing. There will be no need to secure personnel. Since there is no media, most of the work becomes light labor. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing.

• Other machine tools

No media is used. The only substances used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also an option. The basic substance is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned by the impact force generated by vibrations of over 20,000 times per second and the cavities (micro vacuum nuclei) created by the ultrasound. Processing of 100 to several tens of thousands of pieces at a time is possible. This technology liberates you from the heavy labor of conventional barrel polishing. Since there is no media, most of the work becomes light labor. There is no need for separation by sieving. Cleaning is unnecessary. Drying is also easy. Labor costs can be significantly reduced. This is a revolutionary new technology for barrel polishing.

• Other machine tools

No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also an option. The basic element is water. The target workpiece is placed in a hexagonal rotating basket, and powerful ultrasound is applied while it rotates to remove burrs. The workpiece vibrates with the ultrasound for burr removal while rotating. There is also a mutual displacement effect, leading to polishing. The impact force generated by the cavities (micro vacuum nuclei) created by vibrations exceeding 20,000 times per second and ultrasound polishes, removes burrs, and cleans the workpiece. This technology liberates you from the heavy labor of traditional barrel polishing. Since there is no media, most of the work becomes light. There is no need for separation by sieving. Cleaning is unnecessary. Drying is also easy. This is a revolutionary new technology in barrel polishing.

• Other processing machines

【About Deburring and Polishing】 The removal of minute burrs generated in the precision molding and machining of electronic components and automotive parts is a very important issue in product quality management. It is not an exaggeration to say that it can influence competitiveness. For example, a typical precision part like a retainer for miniature bearings has a complex and delicate shape, making it difficult not only to deburr but also to clean. This process can be automated to perform deburring, polishing, and cleaning using only water. The conventional main method for deburring is barrel polishing, where the target objects and compounds are placed in a media, which consists of stones (grinding stones) about 1 cm in size, and rotated for 30 minutes to 2 hours to achieve deburring and polishing. After that, the stones and the target objects are separated, followed by cleaning with an ultrasonic cleaner and drying. This process is very labor-intensive, and due to the harsh working environment, it is extremely difficult to secure young workers. Additionally, maintaining stable quality is also challenging. This ultrasonic deburring and polishing cleaning device is a fully automated system developed for precision press parts and mechanical components. You simply place 1,000 to 25,000 pieces in a basket, close the lid, and press the switch. It is capable of deburring, polishing, and cleaning.

• Other processing machines

For many small and medium-sized enterprises, burr removal is a significant challenge. In precision machining of electronic components and automotive parts, the technology for removing tiny burrs that occur can greatly influence a company's competitiveness. The finer the precision machining, the more delicate the burrs become, and leaving any behind can be detrimental to the product's quality. This ultrasonic burr removal cleaning device is a compact burr removal cleaning machine developed for precision machining. Simply place the workpiece in the basket, close the lid, and press the switch. The target applications include automotive parts, medical components, and ultra-precision machined parts, with materials encompassing various metals, plastics, ceramics, and their composites.

• Other processing machines

The general-purpose ultrasonic deburring and cleaning device PERION-DB is a manual ultrasonic deburring and cleaning device equipped with a cavitation enhancement system. It removes burrs from metals, plastics, ceramics, and their composite materials while simultaneously providing powerful cleaning. The primary medium used is water, but at the customer's request, hydrocarbon-based solvents and coolant liquids can also be used. It is equipped with a circulation filtration system and a vacuum degassing device. The cavities are spherical nebula-shaped with a diameter of 6 to 10 mm. It is capable of powerful ultrasonic deburring and cleaning for burrs up to 10 mm. The basic frequencies are 20 kHz and 25 kHz. The ultrasonic output is standard at 1200W, 2400W, 3600W, 4800W, and 6000W.

• Ultrasonic Cleaner

There are various methods for removing casting sand, but ultrasonic sand removal is a completely new system with remarkable features. For example, in the case of an automotive engine block, two engine blocks are placed in parallel in a vacuum chamber, covered, and then vacuumed for about 15 seconds before being immersed in an ultrasonic tank. In addition to water, a coolant liquid of 5% or other water-soluble rust inhibitors can also be used. The water can be reused multiple times. Next, powerful ultrasound is applied from both sides of the block, resonating to remove the casting sand inside the engine in a short time. The consumable is basically water. No blasting materials like iron balls are used. Of course, no cleaning is required afterward. There are no hazards, and even the complex internal cooling pipes can be cleaned thoroughly. This is the definitive method for casting sand removal, and rapid adoption worldwide is expected. The environment will also be improved to the best conditions.

• Other cleaning machines
• Ultrasonic Oscillator

The VEGA-DB series is an upgraded version of the best-selling fully automatic cleaning and drying equipment designed for deburring. Its major points are not only its performance but also its durability, resistance to damage, and ease of maintenance and inspection. Additionally, because it is standardized, managing spare parts is also easy. This is a significant factor in its growing popularity in Asia. It is a fully automatic deburring and cleaning device equipped with a wide range of options that can accurately respond to the ever-changing demands of customers. For quality control of deburring for customers expanding globally, please trust the VEGA series.

• Other machine tools
• Other cleaning machines
• Ultrasonic Oscillator

In order to respond to the increasing demand for high-density substrates, metal masks, as well as laser masks and etching masks, have all been advanced in high-precision processing and high-density capabilities. As a result, conventional cleaning methods primarily based on shower washing have become insufficient to meet stringent cleaning standards. Therefore, our company, based on extensive experience with both the vacuum pre-treatment ultrasonic cleaning device MARS and the liquid crystal APR plate cleaning device, has developed and is manufacturing next-generation ultrasonic metal mask cleaning equipment under the guidance of Denso, a major automotive parts manufacturer.

• Printed Circuit Board
• Connector Terminal Block
• PLC

We perform precision cleaning of delicate gravure cylinders using an environmentally friendly, weak alkaline cleaning agent without the use of solvents. Please place the gravure cylinder on a position-adjustable rotating roller, and we will carry out ultrasonic cleaning while rotating the cylinder. Of course, our special technology, equipped with a cavitation enhancement system, is included. A rotating brush for end face cleaning can also be attached.

• Printing/Publishing
• Printing Machinery

To achieve a vacuum, we can clean not only the fine gaps and porous sintered metals that are traditionally difficult to clean, but also electronic components made of composite materials. The world is filled with vacuum! We will dispel the misconceptions about ultrasonic cleaning and deliver the true power of genuine ultrasonic cleaning to our customers. Customers struggling with ultrasonic cleaning. Customers with doubts about ultrasonic cleaning. Please see the real ultrasonic cleaning. Come and witness the future of ultrasonic cavities (micro vacuum core groups) with us.

• Other cleaning machines
• Ultrasonic Oscillator
• Ultrasonic Cleaner

The VEGA-EH series is a best-selling fully automatic cleaning and drying device. Its key features include not only excellent cleaning capability but also durability, resistance to damage, and very easy maintenance and inspection. Additionally, because it is standardized, managing maintenance parts is also simple. This is a major factor in its growing popularity in Asia. It is a fully automatic cleaning and drying device equipped with a wide range of options that can accurately respond to the increasingly changing demands of customers. For quality control of cleaning for customers expanding globally, trust the VEGA series.

• Other cleaning machines
• Ultrasonic Oscillator
• Ultrasonic Cleaner

The standard removal time is set at 3 to 5 minutes. Stubborn, hard, glass-like substances and resin are removed using powerful ultrasonic waves. This is a sister model of our ultrasonic cleaning device, the PERION-EH series, equipped with a cavitation enhancement system. Our subsidiaries in China and other locations can receive maintenance from our partners. Please use it with confidence. The new high-speed degassing device removes dissolved air from the cleaning solution (patent granted), generating spherical cavities (micro vacuum nuclei) that clean the mold with their positive and negative shock forces. We invite you to try out its cleaning power in our laboratory.

• Other cleaning machines
• Ultrasonic Oscillator
• Ultrasonic Cleaner

We perform precise cleaning of delicate gravure cylinders with an environmentally friendly, weak alkaline cleaning agent without using solvents. The gravure cylinders removed from the printing machine are placed on a cart for transportation and then combined with this fully automatic one-cycle gravure cylinder cleaning machine, simply by pressing a button. The machine automatically chucks the gravure cylinder, transports it to the cleaning tank, and performs powerful ultrasonic cleaning while rotating. After that, it wipes down in an intermediate process, and covering with a protective sheet is also easy. It automatically returns to the cart. This is the industry's first compact one-cycle automatic gravure cylinder cleaning device, a long-awaited low-cost automatic machine in the industry.

• Other painting machines
• Printing/Publishing

With powerful cavitation-enhanced ultrasonic cleaning capabilities, we can clean molds that continue to evolve with precision, thoroughly and satisfactorily in a short time. Special cleaning agents, such as electrolytic ultrasound, are not necessary. Please verify this through experimentation. Blue Star R&D has been engaged in mold cleaning services for a long time. Leveraging that experience, we have manufactured and delivered ultrasonic cleaning devices for molds according to customer requests, and we have also performed ultrasonic deburring of molds. We are now standardizing our mold cleaning machines and will release them as part of the PERION series both domestically and internationally. The target industries include automotive, medical, cameras, mobile phones, electronic components, watches, oil seals, connectors, semiconductors, LCD light guide plates, telecommunications and mobile phones, gaskets, magnesium, housings, home appliances, building materials and housing, low voltage, office automation equipment, vibration-damping rubber, plastic lenses, glass lens molds, mobile phone camera lenses, etc. We welcome requests for experiments.

• Rubber mold
• Resin mold
• Plastic Mould

Disk filters and pleated filters for LCD films, HEPA filters for turbine air intakes at thermal power plants, general-purpose filters for factory offices, oil filtration filters for ships... and so on. If you are having trouble cleaning any type of filter, please contact us. Filters used for filtration, which are made from a complex combination of metals, synthetic fibers, and non-woven fabrics, are among the most difficult items to clean, regardless of their material or pore size. However, Blue Star R&D provides an excellent cleaning system based on the correct theory of ultrasonic cleaning that is easy for customers to understand. The cleaning technology for filters, such as the regeneration cleaning of turbine filters at thermal power plants and SUS frame 700mm square HEPA filters, is an important technology that greatly contributes to reducing waste by half. Please feel free to contact us.

• plastic
• Other polymer materials
• Other metal materials

Although we have delivered numerous APR version ultrasonic cleaning devices, Blue Star R&D has further developed conventional technology and proposes a new, low-cost, precision cleaning system. Recently, the cleaning technology that transitions from NMP to water in the APR version has been widely used; however, our technical advisor, Shibano, in collaboration with a former executive of an APR version manufacturing company, has successfully developed this cleaning technology for the first time in the industry. Currently, by using wideband simultaneous oscillation ultrasonic waves ranging from 50 kHz to 275 kHz with a cavitation enhancement system, we enable stable, precise, and high-speed cleaning of APR versions.

• LCD display
• Organic EL
• Touch Panel

Nozzle Ultrasonic Cleaning Device Cleaning of spinning nozzles has long been one of our specialties. Please also check out our videos on YouTube. This is a modified spinning nozzle cut for experimental purposes, and you can see how water shoots up like a fountain through the narrow holes, powered by true ultrasonic cleaning. For cleaning synthetic fiber nozzles and spinning nozzles, ultrasonic cleaning with our cavitation enhancement system, which can generate countless spherical nebula-type cavities (micro vacuum core groups), is necessary. With the power of ultrasound, we perform ultrasonic cleaning and ultrasonic deburring of various nozzles, including spinning nozzles, synthetic fiber nozzles, and long nozzles.

• fiber
• Other polymer materials
• Textile Processing Machinery

The MARS-DB series of vacuum pre-treatment ultrasonic deburring cleaning devices is equipped with a cavitation enhancement system. It operates by first creating a vacuum in the cleaning tank to remove all air from the items to be cleaned before the actual cleaning process. For more details, please contact us. The basic frequencies are 20 kHz and 25 kHz, with simultaneous multiple waves up to approximately 275 kHz. Customers who have doubts or concerns about ultrasonic cleaning and ultrasonic deburring, please visit us. You can see a large cavity (micro vacuum core group) with a diameter of 10 mm and verify our true ultrasonic cleaning technology and the resulting ultrasonic deburring in our laboratory.

• Ultrasonic Cleaner

You can now view videos that were previously not available directly through our HP, as we have divided them and published them on YouTube. Please check the link below to watch them. Experience the real footage, which is different from animation. We are also releasing exclusive footage that Shibano successfully captured for the first time in the world. For more details, please contact us or check the link below.

• Technical and Reference Books

This is a collection of deburring experiment data. Images taken with a microscope before and after deburring for eight types of links are displayed. Please take a look. The overall view of the product has not been published as it also belongs to our customers. The photos are of the burrs only, at magnifications of 30 to 150 times. The images are excerpts from experiments conducted over three years ago, which were deemed not to infringe on customer confidentiality. For more details, please contact us or refer to the link page below.

• Ultrasonic Cleaner

Our deburring and cleaning equipment has many features not found in traditional deburring technologies, but the most significant feature is its ability to work with any material. It is effective for deburring small burrs on metals, various plastics, composites, and a wide range of materials. Here, we have compiled approximately 150 examples of images before and after ultrasonic deburring into an animation. For more details, please contact us or visit the link page below.

• Ultrasonic Cleaner
• others

The PERION-EH series is a true ultrasonic cleaning device that simultaneously oscillates by superimposing harmonic components up to 275 kHz on a fundamental frequency of 25 kHz. Spherical cavities (diameter 3-4 mm) and numerous small cavities remove dirt with positive and negative shock waves. You can verify the astonishing cleaning power based on the new ultrasonic cleaning theory in our laboratory. Ultrasonic design tailored to your needs, ranging from 1 W/cm² to 2 W/cm². We confidently offer you this remarkable cleaning power. Customers struggling with cleaning! Customers dissatisfied with ultrasonic cleaning! Please witness the true power of ultrasonic cleaning with your own eyes.

• Other cleaning machines
• Ultrasonic Oscillator
• Ultrasonic Cleaner

The powerful positive and negative shock forces generated by cavities (micro vacuum cores) with diameters of 6 to 10 mm at 20 kHz or 25 kHz are strong enough to remove burrs. Please see for yourself. It will surely change your perception of ultrasonic cleaning dramatically. 　　＊　＊　＊ Large spherical cavities and numerous small cavities remove various types of processing burrs and dirt with positive and negative shock waves. The astonishing shock force of the cavities, based on the new ultrasonic burr removal cleaning theory, can also be confirmed in our laboratory. Ultrasonic designs tailored to your needs, ranging from 1 W/cm² to 2 W/cm², are confidently offered as next-generation burr removal devices.

• Other machine tools
• Other processing machines