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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Strong cold wind from room temperature to -13°C! Depending on the usage environment, you can choose between the combo type or the separate type!
- Cooling system
April 10, 2024 (Wednesday) to April 12, 2024 (Friday) Notice of Participation in Nagoya Manufacturing World 2024
Sanwa Shiki Ventilator Co., Ltd. will be exhibiting at the 2024 Monozukuri World (Nagoya) held at Port Messe Nagoya. We will also be showcasing our large cooling fans and cool/warm ambient products. Date: April 10, 2024 - April 12, 2024 Opening: 10:00 AM Location: Nagoya Port Messe (Exhibition Hall 1) *Our booth: 19-1 We would be grateful if you could visit us if you have the time.
The degreasing process, which is often overlooked in pinhole prevention measures, will be explained in terms of how residual oil can lead to a decline in quality.
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Insufficient drying after cleaning may be the cause of pinholes. I will explain the defects caused by residual moisture.
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Blister defects may be caused by insufficient chemical treatment. I will explain the importance of adhesion and corrosion resistance.
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Flexibly accommodate product size, quantity, and painting specifications with three lines and pre-treatment equipment.
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The quality of the pre-treatment greatly affects adhesion. What processes should be checked before the paint and equipment?
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The true cause of pinhole formation is not the paint, but insufficient gas release. This explains how it can occur even with heating at 60 degrees.
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The cause of blisters is the volatilization and gasification of oils. The simultaneous removal of moisture and oils from the material is the key point for countermeasures.
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The cause of chipping is poor adhesion and insufficient film thickness. A film thickness of over 40 microns can reduce the occurrence rate by 95 percent.
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Insufficient degreasing leads to poor adhesion. Explaining the importance of often-overlooked processes.
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Insufficient degreasing leads to poor adhesion. An explanation of the importance of the often-overlooked degreasing process.
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Defects in which the paint film peels off during assembly may be caused by the pretreatment rather than the paint itself.
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The invisible swelling defects at the time of shipment are related to moisture residue and insufficient substrate treatment.
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Appearance defects caused by paint dripping occur due to excessive film thickness or irregularities in viscosity management.
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Whether the coating is too thick or too thin, it affects corrosion resistance and assembly accuracy.
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Adhesion to areas where it should not be applied can lead to assembly issues or poor electrical conductivity.
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The paint accumulation around the hole is a critical inspection point that can lead to assembly defects and drainage issues.
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Even small holes can affect rust prevention performance. We will organize measures against pinholes based on three factors: oil, moisture, and air.
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Invisible swelling defects at the time of shipment can lead to complaints a month later. Managing moisture beneath the coating is important.
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Foreign matter contamination is not just a problem in the booth. We will explain measures against surface defects by dividing the sources into four categories.
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Color unevenness is not just a visual issue. Quality differences arise from four conditions: stirring, dilution, film thickness, and curing.
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The sauce is generated not only by the skill of the operator but also by three conditions: film thickness, viscosity, and component posture.
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A coating that is too thick or too thin will result in defects. We will explain the management of film thickness from three aspects: dimensions, rust, and appearance.
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Reliable powder coating in conjunction with pre-treatment.
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Poor adhesion cannot be solved by paint alone. Multiple processes such as pretreatment, degreasing, and gas release are involved.
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Insufficient degreasing can trigger malfunctions. An explanation of the importance of the often-overlooked degreasing process.
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The cause of the dripping is the mismatch between paint viscosity and curing temperature. It explains the phenomenon where a 20-degree difference results in a threefold increase in occurrence rate.
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The cause of color unevenness is the variation in film thickness. By managing within plus or minus 30 microns, it is possible to reduce it by 90 percent.
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70 percent of foreign matter contamination is caused by the cleaning process. It is possible to reduce it by 99 percent through filter replacement and cleaning solution management.
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The cause of gloss unevenness is the difference in film thickness and drying speed. By managing the drying time within plus or minus 5 minutes, the improvement rate is 80 percent.
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The cause of rust reoccurrence is the thinness of the chemical treatment film. Ensuring a thickness of 8-12 microns allows for 5 years of corrosion resistance.
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Eighty percent of poor hardening is due to insufficient baking temperature. An explanation of the measured value that hardness decreases by 20 percent with a 10-degree difference.
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The cause of paint peeling is poor adhesion. By simultaneously optimizing degreasing and chemical treatment, the occurrence rate can be reduced by 99 percent.
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Identify the poor adhesion caused by insufficient degreasing. Explanation of the important process.
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Insufficient degreasing leads to poor adhesion. Explaining the importance of often-overlooked processes.
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Identify adhesion failures caused by insufficient degreasing. Explain the importance of the often-overlooked degreasing process.
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Even if there are no visible issues at the time of shipment, I will explain the causes of red rust appearing during storage or after delivery.
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Small holes in the coating may be caused by the surface of the material or the drying conditions.
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The blemishes and debris on the painted surface are caused not only by the painting booth but also by the processes before and after.
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Color variations and uneven coloring are influenced not only by the paint but also by film thickness and drying conditions.
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Before changing the paint, check the three pre-treatment items for peeling during assembly. We will organize the causes of poor adhesion from a field perspective.
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Even if the product is in good condition at the time of shipment, red rust may appear after two weeks. We will explain the management of the substrate at the edges, holes, and welds.
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Paint adhesion to the screw parts or contact points can lead to assembly defects or electrical conduction issues, even if it occurs in just one location.
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Clogging of bolt holes and drainage holes is an important issue that can lead to both assembly defects and the recurrence of rust.
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We will select the optimal combination of bug filters.
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