List of Mixing and Stirring Equipment products
- classification：Mixing and Stirring Equipment
46～90 item / All 504 items
Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Work can be done in narrow spaces, and with commercially available spanners and monkey wrenches! A highly convenient screw joint that minimizes tightening scratches.
- Pipe Fittings
- Piping Materials
- valve
The negative electrode slurry's key is balancing viscosity and dispersion. Process design that can be reproduced up to mass production.
- Emulsifier/Disperser
- Vacuum degassing machine
- Dispersion/emulsification equipment/homogenizer
CNT dispersion is determined by the process. Control of aggregation stabilizes conductivity.
- Emulsifier/Disperser
- Vacuum degassing machine
- Dispersion/emulsification equipment/homogenizer
What are the reasons for the inability to disperse high solid content slurries? Causes of poor dispersion and design points for solutions.
In the dispersion process of high solid content slurries, problems such as "too high viscosity to mix" and "unable to break down agglomerates" occur. The main cause of these issues is the increased frequency of particle contact, which strengthens the cohesive forces. As the solid content concentration increases, the distance between particles decreases, leading to interference between particles that reduces fluidity and prevents sufficient dispersion energy from being transmitted. Additionally, the crowding of particles restricts flow and makes shear localized, resulting in the persistence of undispersed areas and agglomerates. Furthermore, in a high solid content state, the increase in viscosity also leads to poor circulation and stagnation, causing variability in the dispersion state within the process. Particularly in batch processing, mixing inconsistencies and differences in processing history directly translate into quality differences, making it difficult to ensure reproducibility. To achieve stable dispersion under high solid content conditions, it is important not only to increase shear force but also to consider dispersion design that takes into account inter-particle interactions, as well as process design that simultaneously controls flow and shear. By establishing a mechanism like inline continuous processing, where particles pass through the processing area under constant conditions, uniform and highly reproducible dispersion can be achieved even at high solid contents.
Inline continuous process that stabilizes CNT dispersion without disrupting its state.
- Emulsifier/Disperser
- Vacuum degassing machine
- Dispersion/emulsification equipment/homogenizer
Why can't powders be supplied stably? - What causes supply irregularities in low bulk density powders?
In low bulk density powders and fine powders, issues such as "unstable supply," "pulsation," and "bridging without falling" frequently occur. Particularly with CNTs, carbon black, and flake powders, the particles tend to entangle easily and have low flowability, making stable quantitative supply difficult with conventional powder feeding methods. When powder supply becomes unstable, instantaneous concentration fluctuations occur, significantly affecting the dispersion quality, viscosity, and conductivity in subsequent processes. In practice, even problems that appear to be "poor dispersion" often have their causes on the powder supply side. Moreover, in low bulk density powders, bridging, rat-holing, and supply pulsations due to air entrapment are likely to occur within the hopper, and simply relying on feeder capacity may not resolve these issues. To achieve stable supply, it is crucial to design the entire process, including hopper design, supply methods, transport conditions, and feeding methods, according to the characteristics of the powder. Our company offers a solid-liquid mixing process that includes quantitative supply using loss-in-weight feeders and integration with inline dispersion devices. By designing the entire process from powder supply to dispersion as a cohesive unit, we support the establishment of stable manufacturing conditions even for high-performance materials.
Thanks to our unique dispersion system, we can achieve the mixing and dispersion of fine powders in a short time without generating clumps! We can accommodate both continuous and batch processes.
- Emulsifier/Disperser
- Vacuum degassing machine
- Dispersion/emulsification equipment/homogenizer
Verify before failing in mass production. Confirm the reproducibility of slurry dispersion in advance.
- Emulsifier/Disperser
- Vacuum degassing machine
- Dispersion/emulsification equipment/homogenizer
What are the reasons for changes in results from the lab to mass production? Causes and countermeasures for the deterioration of distributed quality during scale-up.
Despite obtaining good dispersion results in the lab, the challenge of unstable quality upon mass production occurs in many settings. The main cause of this is that the dispersion conditions are not replicated due to differences in scale. In lab equipment, the smaller size leads to higher energy density, making shear and flow more uniform, while in mass production equipment, the larger scale often results in insufficient dispersion energy at the same rotational speed and processing time. Additionally, differences in equipment structure and flow patterns can cause variations in the shear history and residence time experienced by particles, leading to differences in the dispersion state. Furthermore, simple scale-up does not ensure that critical parameters such as flow rate, residence time, and shear intensity match, making it difficult to reproduce the same results as in the lab. To address these challenges, it is essential to focus on process design based on dispersion energy density and flow conditions rather than merely increasing equipment size. By designing the system so that particles pass through the processing area under consistent conditions, it is possible to achieve reproducible dispersion quality even when the scale changes, as seen in inline continuous processing.
From powder supply to dispersion, defoaming, and transfer. A dispersion machine line compatible with high-viscosity slurries has been established.
- Emulsifier/Disperser
- Powder Supply Device
- Dispersion/emulsification equipment/homogenizer
What are the reasons for changes in results from the lab to mass production? Causes and countermeasures for the deterioration of distributed quality during scale-up.
Despite obtaining good dispersion results in the lab, the challenge of unstable quality upon mass production occurs in many settings. The main cause of this is that the dispersion conditions are not replicated due to differences in scale. In lab equipment, the smaller size leads to higher energy density, making shear and flow more uniform, while in mass production equipment, the larger scale often results in insufficient dispersion energy at the same rotational speed and processing time. Additionally, differences in equipment structure and flow patterns can cause variations in the shear history and residence time experienced by particles, leading to differences in the dispersion state. Furthermore, simple scale-up does not ensure that critical parameters such as flow rate, residence time, and shear intensity match, making it difficult to reproduce the same results as in the lab. To address these challenges, it is essential to focus on process design based on dispersion energy density and flow conditions rather than merely increasing equipment size. By designing the system so that particles pass through the processing area under consistent conditions, it is possible to achieve reproducible dispersion quality even when the scale changes, as seen in inline continuous processing.
Inline dispersion system for continuous processing and stable dispersion of high-viscosity slurries.
- Emulsifier/Disperser
- Powder Supply Device
- Dispersion/emulsification equipment/homogenizer
What is the relationship between viscosity and dispersion efficiency? The reason why dispersion becomes difficult under high viscosity conditions.
In dispersion processes, viscosity is an important factor that significantly affects dispersion efficiency. Generally, as viscosity increases, fluidity decreases, making it more difficult for dispersion energy to be transmitted to the particles. When viscosity is low, liquids flow easily, and shear energy is widely transmitted throughout the system, making it relatively easy to break apart particle agglomerates. On the other hand, as viscosity increases, flow becomes localized, and shear tends to be concentrated near the equipment. As a result, there is a mixture of particles that receive sufficient energy and those that do not, leading to variability in the dispersion state. Additionally, under high viscosity conditions, the movement of particles is also restricted, making collisions and breakdowns between agglomerates less likely. Consequently, even if the mixture appears homogeneous, there may be undispersed regions remaining internally. To enhance dispersion efficiency, it is crucial to implement appropriate shear conditions and flow designs according to viscosity. Particularly in inline continuous processing, it is possible to provide uniform shear to the particles within the flow, allowing for efficient transmission of dispersion energy even under high viscosity conditions. In dispersion processes, optimizing flow, shear, and processing time while considering the effects of viscosity is key to achieving stable dispersion quality.
Supports high-viscosity dispersion of positive and negative electrode slurries. Assists in quality stabilization and mass production scale-up through continuous processing.
- Emulsifier/Disperser
- Powder Supply Device
- Dispersion/emulsification equipment/homogenizer
What is the relationship between viscosity and dispersion efficiency? The reason why dispersion becomes difficult under high viscosity conditions.
In dispersion processes, viscosity is an important factor that significantly affects dispersion efficiency. Generally, as viscosity increases, fluidity decreases, making it more difficult for dispersion energy to be transmitted to the particles. When viscosity is low, liquids flow easily, and shear energy is widely transmitted throughout the system, making it relatively easy to break apart particle agglomerates. On the other hand, as viscosity increases, flow becomes localized, and shear tends to be concentrated near the equipment. As a result, there is a mixture of particles that receive sufficient energy and those that do not, leading to variability in the dispersion state. Additionally, under high viscosity conditions, the movement of particles is also restricted, making collisions and breakdowns between agglomerates less likely. Consequently, even if the mixture appears homogeneous, there may be undispersed regions remaining internally. To enhance dispersion efficiency, it is crucial to implement appropriate shear conditions and flow designs according to viscosity. Particularly in inline continuous processing, it is possible to provide uniform shear to the particles within the flow, allowing for efficient transmission of dispersion energy even under high viscosity conditions. In dispersion processes, optimizing flow, shear, and processing time while considering the effects of viscosity is key to achieving stable dispersion quality.
This is a collection of case studies that I hope will be read by those who are still mixing by hand, providing hints for the 'first step'.
- Mixer/Stirrer
- mixer
- Other mixing and mixing equipment
Achieving high mixing uniformity through weightless mixing! It is possible to discharge almost all raw materials without any residue.
- Mixer/agitator
- mixer
- Other Mixers
High durability with a welded structure made of high-quality steel plates! Rotation speed control with PLC control and inverter.
- Mixer/agitator
- mixer
- Other Mixers
With high cleaning ability, it strongly supports the mixing of coagulants!
- Mixer/agitator
- mixer
- Mixer
Supports efficiency in research with high cleaning performance!
- Mixer/agitator
- mixer
- Mixer
High cleaning performance, suitable for sanitary environments in environmental analysis!
- Mixer/agitator
- mixer
- Mixer
High cleaning performance supports the formulation of pesticides and fertilizers!
- Mixer/agitator
- mixer
- Mixer
Excellent cleaning properties, perfect for slurry mixing in ceramic molding!
- Mixer/agitator
- mixer
- Mixer
Powerfully supports the mixing of battery materials with high cleaning performance!
- Mixer/agitator
- mixer
- Mixer
With high cleaning ability, it powerfully stirs the ink coloring!
- Mixer/agitator
- mixer
- Mixer
High cleaning ability supports the uniformity of the paint!
- Mixer/agitator
- mixer
- Mixer
High cleaning ability, suitable for advanced sanitary environments!
- Mixer/agitator
- mixer
- Mixer
Even with a small opening, it disperses cosmetic ingredients powerfully!
- Mixer/agitator
- mixer
- Mixer
High cleaning performance supports the emulsification process of food!
- Mixer/agitator
- mixer
- Mixer
High cleaning performance, suitable for advanced sanitary environments!
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners! Innovative integrated dynamic mixing head.
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners! Innovative integrated dynamic mixing head.
- Mixer/agitator
- mixer
- Mixer
Quickly wetting powders such as gum and thickeners! For the production of high-performance battery materials.
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners!
- Mixer/agitator
- mixer
- Mixer
Quickly wetting powders such as gum and thickeners! Contributing to improved permeability.
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners! Innovative integrated dynamic mixing head.
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners! Innovative integrated dynamic mixing head.
- Mixer/agitator
- mixer
- Mixer
Quickly moisten powders such as gum and thickeners!
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners! Promotes microparticulation.
- Mixer/agitator
- mixer
- Mixer
Quickly wet powders such as gum and thickeners!
- Mixer/agitator
- mixer
- Mixer
Quickly moistens powders such as gum and thickeners, enhancing ink color development!
- Mixer/agitator
- mixer
- Mixer
Quickly wetting powders such as gum and thickeners! Contributing to the creation of uniform coatings.
- Mixer/agitator
- mixer
- Mixer
Are you having trouble with foaming caused by stirring?
- Mixer/Stirrer
- mixer
- Other mixing machines and tanks
A groundbreaking design vibrating screen that performs the work of two machines in one.
- Classifier
Achieves stable emulsification and dispersion with high uniformity without surfactants.
- Emulsifier/Disperser
- Dispersion/emulsification equipment/homogenizer
We support a variety of tasks such as mixing, emulsifying, homogenizing dispersion, dispersing agglomerates, and dissolving thickeners. We are currently offering case sheets that provide images of app...
- Mixer/agitator
- mixer
- Mixer
Instantly crush and dissolve leather waste to reduce waste volume!
- Mixer/agitator
- mixer
- Mixer
Instantly crush and dissolve large polymer and other fiber waste!
- Mixer/agitator
- mixer
- Mixer
Instantly crush, dissolve, and disperse solid materials such as large polymers to improve recycling efficiency!
- Mixer/agitator
- mixer
- Mixer
Instantly crush and dissolve large plastic solids!
- Mixer/agitator
- mixer
- Mixer