Mold Product List and Ranking from 817 Manufacturers, Suppliers and Companies

Mold (overall shape knockout mold)

Simultaneous processing of the outer shape and hole parts is possible! This is expected to shorten the processing time and reduce mold manufacturing costs.

This product is a mold that processes the outer shape of the product, leaving the sheet and product on the upper surface of the lower mold. It allows for simultaneous processing of the outer shape and hole parts, resulting in minimal positional deviation and high-precision product processing. Products that were previously processed in two steps can now be shortened to one step, leading to a reduction in processing time and mold manufacturing costs. The punched products can be collected, and if you wish to discard other sheets, automation is possible with our equipment. Please consult us for details. 【Features】 - A mold that processes the outer shape of the product, leaving the sheet and product on the upper surface of the lower mold - Simultaneous processing of the outer shape and hole parts - Suitable for high-precision product processing with minimal positional deviation - Ability to shorten processing from two steps to one step *For more details, please refer to the related links or feel free to contact us.

Case Study of Die Set Molding Processing for Electronic Devices: Beryllium Copper Stamping Processing

The stroke speed is 180 spm to 200 spm! Here are examples of processing done using the punching method in a progressive manner!

We would like to introduce a case study of our company's "beryllium copper punching processing" die set mold processing. The material width is 16.5mm, the material form is in rolls, and the product thickness is 0.05t. The punching method was performed in a progressive manner. We used the "Stamping Press Vrio-10" manufactured by KYORI, with a pressing capacity of 100kN and a stroke speed of 180spm to 200spm in a roll-to-roll configuration. [Processing Case Overview (Partial)] ■ Material: Beryllium Copper ■ Material Width: 16.5mm ■ Material Form: Roll ■ Product Thickness: 0.05t ■ Shape Tolerance: ±0.005 *For more details, please feel free to contact us.

Case Study of Die Set Molding Processing for Electronic Devices: Cover Film Cutting Processing

With a pressing capacity of 100 kN and a stroke speed of 60 spm! An example of punching from the upper side of a paper separator.

We would like to introduce a case study of our company's "Cover Film Die Cutting" die set mold processing. The material width is 250mm in roll form. The material composition consists of a heat-resistant carrier film of 50μm, a PI film of 9μm, an adhesive layer of 20μm, and a paper separator of 150μm, with a total thickness of 229μm. We used a "SSD1000-ASF automatic press machine with linear feeding device" manufactured by Sekiguchi Seisakusho, and the punching was performed from the upper side of the paper separator. 【Overview of Processing Case (Partial)】 ■ Material Composition: Total thickness 229μm - Heat-resistant carrier film 50μm - PI film 9μm - Adhesive layer 20μm - Paper separator 150μm ■ Material Width: 250mm ■ Material Form: Roll ■ Dimensional Tolerance: ±0.1mm *For more details, please feel free to contact us.

Processing materials for superhard alloys

In-house processing of super hard punches at our own factory! We can produce high-quality and high-precision molds.

By manufacturing carbide punches in-house, we can relatively reduce costs while enabling the production of high-quality molds. This document includes a comparison of the processing of test materials made from carbide and high-speed steel. Carbide molds have the following advantages: - Longer shot life - Reduced wear on molds, leading to lower maintenance costs - Initial costs are high, but overall, it can keep prices down - Capable of producing high-precision molds with punch dimensional tolerances within a range of 3μm We will propose the appropriate steel selection based on the material and quantity to be processed.

Presentation of Case Studies: Cost Reduction & Quality Improvement! A Grand Reveal of Solutions to Press Processing Challenges

Wouldn't you like to solve all the waste, cost, and quality issues in press processing? Check out real case studies that have resolved on-site challenges right now!

This document is a collection of case studies from Sekiguchi Manufacturing Co., Ltd. It includes solutions to various challenges, such as cases where product inspection takes too much manpower and time, and cases where adhesive on the punch of a mold during pressing leads to poor cutting. This is a useful reference, so please take a moment to read it. 【Featured Cases (Excerpt)】 ■ Difficulties in in-house pressing ■ Desire to conduct processing tests ■ Need to reduce personnel costs ■ Want to reduce mold residue ■ Burrs appearing on products *For more details, please download the PDF or feel free to contact us.

Mold design, manufacturing, and prototyping: Comprehensive support from development to operation.

Molds that are essential in many manufacturing industries! Creating new technologies every day and contributing to the development of society.

Sousei Engineering consistently handles everything from development to operation, centered around advanced mold processing technology. We focus on molds in the fields of ecology, telecommunications, automotive, medical, and semiconductors, always aiming to be a company that stands in the customer's perspective and meets their needs. Please feel free to consult us when you have a request. 【Features】 ■ Collaboration with customers from development to design ■ Comprehensive support from design to manufacturing ■ Capable of production in a short period *For more details, please refer to the PDF materials or feel free to contact us.

Consistent support from development to operation centered on mold processing technology.

We provide comprehensive support from development to design and manufacturing, centered around mold processing technology. We realize "what you want" with ultra-precision molds at the micron level.

Creation Engineering consistently handles everything from development to operation, centered on ultra-precision mold technology at the micron level. We cater to molds in various fields such as LED, connectors, automotive, semiconductors, and medical, engaging in a wide range of manufacturing including precision transfer molding molds, ultra-precision injection molding molds, press molds, and motor cores. Please feel free to consult us when needed. 【Features】 ■ Collaboration with customers from development to design ■ Comprehensive support from design to manufacturing ■ Capable of production in a short period *For more details, please refer to the PDF materials or feel free to contact us.

Right Angle V Block "Chokkaku Da~"

Essential for a fly cutter! A right angle accuracy of within 0.01/100mm is required, regardless of proficiency level.

The "Chokkaku-da" is a precision V block that allows for the accurate and easy squaring of the long edge surface by clamping square and round bars between two 30° V blocks on a milling machine (machine vice) or a surface grinder (magnetic chuck). It is possible to achieve a right angle accuracy of within 0.01/100mm, regardless of skill level. Additionally, there is a "Shibora," a clamping jig for holding workpieces within this product on a magnetic chuck. 【Specifications (partial)】 ■ Dimensions: 100L × 60W × 50H ■ Material: DC-53 (equivalent to SKD-11) ■ Right angle: Within 5μ on each side ■ Parallelism accuracy: Same dimensions → simultaneous grinding of 2 pieces ■ 30° accuracy: Within ±30 seconds *For more details, please refer to the PDF document or feel free to contact us.

Injection molding mold

Molds, simple molds, injection molding, leave it to us.

RJC operates as a reliable OEM in multiple industrial sectors. In plastic molding and injection molding, we primarily focus on mass-producing molds in-house, while also producing and shipping about 30% of export molds for overseas customers' molding factories. Our main products include automotive interior and structural components, medical device parts and clean parts, and household electrical components.

Molding die (soap mold, etc.)

We can provide one-stop support from design to production for soap molds. We also create other types of molds and perform engraving.

[Case Study] Adopted in Design Drawer 52! Tsujikawa's Embossing Mold

In one process!? Tsujikawa's hybrid embossing plate enables complex processing.

A hybrid version that combines two techniques: corrosion and sculpture. It can create eye-catching, complex embossed shapes. This embossed mold is made possible by Tsujikawa, which has all three technologies: 3D modeling, corrosion, and metal sculpture. It has been adopted for the cover processing of Design's Drawer 52. <Features> - It can perform embossed processing with complex expressions in a single step. - Only black and white two-dimensional data is required. Tsujikawa's excellent 3D modeling technology adds a sense of three-dimensionality. For more details, please download the PDF or feel free to contact us.

D2C outdoor brand "giant-salamander"

An outdoor brand that has begun to gather local factories in Gifu.

The team at the small factory manages everything from planning to structural design, product design, prototype development, mass production, and sales. We develop products that not only have functionality but also possess a high level of storytelling created by various traditional artisans. *For more details, please refer to the PDF document or feel free to contact us.*

[Ainix Processing Performance Introduction] Achieving Long Lifespan in Molded Molds

The product's release has improved, and the yield has dramatically improved! Here are examples of achievements from processing done on the mold.

We would like to introduce the achievements of the "Ainix treatment," which improves the sliding properties of parts and extends their lifespan. After applying the treatment to molds for magnesium alloy injection molding (thixomolding), the release of products from the molds improved significantly, resulting in a dramatic increase in yield. Additionally, when the treatment was applied to molds (cores) for cold isostatic pressing (CIP molding) of ceramics, the release of the molded ceramics was improved. 【Overview (for magnesium alloy injection molding)】 ■ Mold material: DH31S, SKD61 ■ Processed material: Magnesium alloy AZ91D ■ Operating temperature: Around 200°C ■ Issues before use: Products were sticking to the molds and could not be released, with a yield rate of less than 30% ■ Situation after use: No sticking occurred, product release improved, and the yield rate exceeded 90% *For more details, please refer to the PDF document or feel free to contact us.

Semiconductor mold die

We provide high-precision, high-quality mold dies using thermosetting resins and advanced design technology!

With over 30 years of design and processing technology cultivated at the Rohm Group, we can design and manufacture high-precision, high-quality mold dies (transfer molds) from start to finish. [Key Points] - We have numerous achievements in molds for wide frames that require precision processing technology. - We will design molds tailored to your equipment. - We can also propose equipment along with the molds. For more detailed information, please refer to the catalog.

[Technical Introduction] Leave the Alloy 194 lead frame to us.

Many frame productions using copper alloys. We provide mass production with high precision and high quality!

We produce lead frames through stamping at our company. We handle a variety of frame manufacturing using copper alloys, including Alloy 194, and can assist with stable supply of frames. If you could provide us with the specifications for the frame shape and plating, we will conduct a technical review to see if we can accommodate your request, so please feel free to reach out. 【Process for Requesting Lead Frames】 ■ Send us the drawings of the lead frames you wish to produce. ■ After a technical review to determine feasibility, we will submit a quotation. ■ Order and manufacture the stamping mold. ■ Once the stamping mold is completed, mass production will begin. *For more details, please refer to the PDF materials or feel free to contact us.