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サノテック

addressOkayama/Kurashiki-shi/2767-21 Kojima Shio, Sanoyasu Shipbuilding Co., Ltd. Main Building 3F (Kurashiki Seaside Hotel Training Facility)
phone086-475-0794
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last updated:Feb 03, 2025
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Smart Security Digital Berthing Management System Smart Security Digital Berthing Management System
Coolant Sludge Recovery Device "FINE MAG" Series Coolant Sludge Recovery Device "FINE MAG" Series
Metal contamination / Magnetic separator "MAGPICKER" Metal contamination / Magnetic separator "MAGPICKER"
Increase the air conditioning effect! "Hybrid Fan" Increase the air conditioning effect! "Hybrid Fan"
A new strategy for saving air conditioning costs! CONTINEWM / Continuum A new strategy for saving air conditioning costs! CONTINEWM / Continuum
Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing
"Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products. "Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products.
LED tag "Inventory Management System" lights up to notify! LED tag "Inventory Management System" lights up to notify!
"Palette Management System" Manage inventory in and out with QR codes and terminals! "Palette Management System" Manage inventory in and out with QR codes and terminals!
"WMS" (Warehouse Management System) that can be used in manufacturing sites. "WMS" (Warehouse Management System) that can be used in manufacturing sites.
"Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations. "Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations.
Refrigeration and Freezing Temperature Management System Refrigeration and Freezing Temperature Management System
Access Control System for Cold Storage Warehouses Access Control System for Cold Storage Warehouses
CAD/CAE Solutions CAD/CAE Solutions
Photography industry solutions Photography industry solutions
class="retina-image"

Access Control System for Cold Storage (No IC Card Required!)

With the use of "active IC tags," you can enter and exit hands-free. There's no need to take out your "IC card" anymore!

The document introduces the "Access Control System for Cold Storage." By utilizing "Active IC Tags," it manages access to and from cold storage, allowing for tracking of duration of stay and verification of access logs. It enables hands-free access control management. This document includes various solutions and the effects and key points after implementation. [Contents] ■ Current Issues ■ Solution (1) Achieving access control for cold storage with Active IC Tags ■ Solution (2) Managing by linking Active IC Tags with workers ■ Solution (3) Active IC Tags ■ Effects after implementation ■ Key points for implementation *For more details, please refer to the PDF document or feel free to contact us.

  • Entrance and exit control system
  • Personal authentication
  • IC tag

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[Pallet Management System] Prevents Loss and Supports Maintenance Inspections

We manage data on the cloud, from "unreturned management" of pallets to "inspection and maintenance management" of steel pallets.

◆ Main Features 1. "Inventory Management" of Pallets / "Inspection and Maintenance Management" of Steel Pallets - Through the management of pallet inventory data, "unreturned management" can be thoroughly implemented. 2. Issuance of "Pallet" Labels - "Pallet labels" with company management codes printed in QR can be issued. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with steel pallets). 3. Data Management on the "Cloud" - Inventory data of pallets, as well as inspection and maintenance data, are managed on the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.

  • palette
  • container
  • Handheld barcode reader

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Cloud Palette Management System: Preventing "Missing" Pallets!

★ 'Over 100 pallets go missing every year!' We will solve this kind of problem.

◆ Main Features 1. "Pallet" Inventory Management - Through the management of pallet in-and-out data, "unreturned management" can be thoroughly enforced. 2. Issuance of "Pallet" Labels - "Pallet labels" can be issued with your company's management code printed as a QR code. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with metal pallets). 3. Data Management in the "Cloud" - Pallet in-and-out data, inspection, and maintenance data are managed in the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.

  • palette
  • Handheld barcode reader
  • container

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Digitization of pit work entry records (Easy installation with SIM communication!)

Just touch the IC card to the tablet installed at the entrance; it's easy to set up even in locations without a Wi-Fi environment thanks to SIM communication!

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Implementation with reduced initial costs is possible through a subscription model. * Please check the "catalog" for details.

  • IC tag reader/writer
  • Other security and surveillance systems
  • Entrance and exit control system

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Remote monitoring of pit work entry records (just a touch of the IC card!)

By simply touching the worker's "IC card" to the tablet installed at the pit entrance, remote monitoring is possible.

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Introduction possible with reduced initial costs through subscription * For details, please check the "catalog."

  • Other security and surveillance systems
  • Entrance and exit control system
  • IC tag reader/writer

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Cloud-based Access Control System (Ideal for Safety and Remote Monitoring of In-tank Operations!)

The "Safety-board" is a system that allows remote management of "entry and exit records" for work inside the tank, and it is also easy to install on-site.

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

  • Other security and surveillance systems
  • Entrance and exit control system
  • IC tag reader/writer

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Entrance and Exit Management System for In-Channel Operations (Improving Work Safety and Efficiency!)

The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.

Eliminate issues that can arise with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked immediately on PCs or smartphones ❸ Cost: Introduction with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

  • IC tag reader/writer
  • Entrance and exit control system
  • Personal authentication

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Digitization of 'Entry and Exit Management' for In-Channel Operations / From 'Management Board' to 'IC Card'!

You can now manage the "entry and exit records" of on-site operations remotely / A system that is easy to install on-site, "Safety-board."

Eliminate issues that can arise with the conventional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

  • IC tag reader/writer
  • Entrance and exit control system
  • Personal authentication

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IT modernization of "entry and exit management" for in-house operations (monitoring from a remote office!)

IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.

Eliminate issues that can occur with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Possible to reduce initial costs with a subscription model * Please check the "catalog" for details.

  • IC tag reader/writer
  • Entrance and exit control system
  • Personal authentication

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Entry and exit management for in-tank operations (Just touch the IC card! / Easy operation)

Entry and exit management system "Safety-board" that improves the safety and efficiency of in-trough operations.

Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs through subscription * Please check the "catalog" for details.

  • Other security and surveillance systems
  • Entrance and exit control system
  • Personal authentication

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Cloud-based "Access Control System" for in-tank operations (Remote monitoring!)

The "Safety-board" allows for remote management of "entry and exit records" for work inside the tank, improving safety and efficiency.

Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Introduction with reduced initial costs is possible through a subscription model. * For details, please check the "catalog."

  • Other security and surveillance systems
  • Entrance and exit control system
  • Personal authentication

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[Sludge Recovery Case Studies] Challenges and Recovery of Coolant Liquid Sludge (14 Cases)

[Site Manager Speaks] Coolant Sludge Recovery: 14 Case Studies of Problem Solving and Success

<Voices of 14 Site Managers> 01 (Grinding) ▲ Drum and rubber wear out in less than a year! 02 (Grinding) ▲ I want to improve the squeezing performance! 03 (Grinding) ▲ The maintenance costs for coolant and liquid replacement are burdensome! 04 (Grinding) ▲ There is too much moisture and oil remaining in the iron powder generated during manufacturing! 05 (Grinding) ▲ Sludge cannot be sufficiently collected, leading to operational stoppages during work! 06 (Grinding) ▲ Issues due to aging deterioration and clogging are severe! 07 (Grinding) ▲ I want to continue using the cylindrical grinding machine while maintaining its precise accuracy! 08 (Grinding) ▲ When the material used changes, sludge tends to accumulate easily! 09 (Cutting) ▲ Problems due to clogging of high-pressure pumps and nozzles occur frequently! 10 (Cutting) ▲ Fine sludge cannot be completely removed, accumulating to about half of the tank in three months! 11 (Cutting) ▲ Particulate sludge that cannot be removed after cutting accumulates at the bottom of the tank! 12 (Cutting) ▲ The frequency of filter replacement is high, considering other methods! 13 (Gear) ▲ Oil-soaked sludge is heavy, making the oil removal process difficult, and the floor is also covered in oil! 14 (Carbide) ▲ Cleaning the tank is difficult with just a paper filter!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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【Super Hard Grinding】Coolant Sludge Recovery (▲Maintenance is difficult with paper)

[Issue] Maintenance tasks such as tank cleaning are difficult with just a paper filter!

◆ Issues (Before Implementation)  ● Fine sludge in the coolant adversely affects processing quality.  ● Looking for a separator that can "recover" "hard" sludge, etc. ◇ Implementation Effects  〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices."  〇 Processing quality improved as fine "hard sludge" no longer causes scratches.  〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Gear coolant sludge recovery case 1 (▲ Sludge is heavy, making work difficult)

[Issue] The oil-soaked sludge is heavy, the oil removal process is difficult, and the floor is covered in oil!

◇ Introduction Background   〇 Previously, the sticky chips that were discharged were put into a centrifugal oil separator, and the oil removal process was conducted for about 1 hour per day.   〇 The coolant in the tank also quickly decreased, requiring frequent replenishment.   〇 The oil-based coolant collected by the oil separator was contaminated with fine particles, causing wear on pumps and cutters, etc. ◆ Introduction Effects   ● Chips processed by the oil separator are discharged from the fine mag, eliminating the need for oil removal.   ● The lifespan of pumps and cutters has also significantly improved.   ● The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 4 (▲High filter replacement frequency)

[Issue] The frequency of filter replacement is high, considering other methods!

◇ Introduction Background   〇 A bag filter was used for secondary filtration in the lathe, but the frequency of filter replacement was high, prompting consideration of other methods, etc. ◆ Implementation Effects   ● The recovery of scale is also very good, and the dewatering performance is excellent.   ● It was determined that it can also be used for the recovery of particulate sludge in secondary filtration during lathe processing, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 3 (▲ Sludge accumulated in the tank)

[Issue] Particulate sludge that cannot be removed accumulates at the bottom of the tank after cutting!

◇ Introduction Background   〇 Initially, we inquired with the manufacturer about the recovery of accumulated sludge, but it became clear that the required work time, personnel, and estimates greatly exceeded our expectations.   〇 The longer the maintenance work takes, the more it disrupts normal operations, etc. ◆ Ease of Implementation   ● We communicated our desire for a movable format since we wanted to use it across multiple machining centers.   ● Even during the evaluation equipment loan, we felt reassured about the implementation as there was no pressure for purchase, which contributed to our comfort in proceeding.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!

◇ Introduction Background   〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing.   〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages.   〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects   ● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation.   ● Cleaning frequency reduced from once every three months to once every six months.   ● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!

◇ Introduction Background   〇 Due to the fine chips and large amounts of carbon in cast iron cutting, troubles caused by high-pressure pump and nozzle clogging frequently occurred.   〇 Additionally, poor filtration accuracy of the coolant led to defects caused by scratches, among other issues. ◆ Introduction Effects   ● As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate was reduced by 20%, yielding remarkable results.   ● In cutting processes, the shape of the sludge differs from that in grinding processes, making it recommended.   ● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Digital transformation of entry management for oxygen-deficient hazardous work in the oil and chemical plant industry.

Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that improves safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas": - Gas venting and gas-free operations (discharging flammable gases from tanks and confirming safety) - Sludge removal (cleaning oil sludge and wax accumulated at the bottom) - Internal inspections (checking for corrosion, leaks, and deposits) - Repair and welding work (pinhole repairs, welding reinforcements on inner walls, etc.) - Coating work (reapplication of oil and chemical-resistant linings) - Piping and valve replacements (repairing and replacing strip lines and nozzle sections) - Updating sensors and measuring instruments, etc. 2. Three features of "Safety-board": ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription * For more details, please check the "catalog."

  • Other security and surveillance systems
  • Other measurement, recording and measuring instruments
  • Entrance and exit control system

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Digital transformation of entry management for oxygen-deficient hazardous work in the gas and energy sector.

Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas": - Gas purging and replacement operations (replacing oxygen and flammable gases with inert gas) - Internal inspections and examinations (checking for corrosion, cracks, leakage traces, and deformation) - Sludge removal and cleaning (removing residues such as oil, chemicals, and rust) - Painting and lining repairs (reapplying corrosion-resistant coatings and gas-resistant paint on the interior) - Insulation material inspection and repair (checking for deterioration of insulation materials in LNG and liquid hydrogen tanks) - Valve and sensor maintenance (replacing and maintaining level gauges, pressure gauges, safety valves, etc.) - Gas detection and leak testing (confirming gas residue), among others. 2. Three features of "Safety-board": ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication. ❷ Recording with IC cards, sharing data in the cloud, and instant situation confirmation via PC or smartphone. ❸ Possible implementation with reduced initial costs through subscription. *For details, please check the "catalog."

  • Other security and surveillance systems
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  • Entrance and exit control system

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Digitizing Entry Management for Oxygen-Deficient Hazardous Work in the Shipbuilding Industry

Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "Entry Management Board," there were concerns about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Welding and cutting work (bulkhead and support installation, panel welding) - Painting and lining work (corrosion-resistant painting) - Cleaning and sludge removal (tank cleaning, residual oil suction) - Corrosion inspection and sound testing (plate thickness and pinhole investigation, confirmation of steel plate corrosion and cracks) - Air tightness testing (leak checks at welds, confirmation of air pressure retention and bubble leaks) - Equipment installation and piping layout (installation of pumps, valves, and piping) - Internal surface polishing and treatment (removal of weld beads and smoothing work), etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please refer to the "catalog."

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  • Entrance and exit control system

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Digitizing the management of entry into oxygen-deficient hazardous work for power plants and boiler facilities.

Elimination of human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "Inlet Management Board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of inlet management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Scale removal (removal of deposits such as calcium inside drums and heat exchangers) - Inspection of corrosion and wear (inspection of steel plates and pipes deteriorated by oxygen and salt) - Interior lining repairs (chemical resistance reinforcement work for tanks exposed to acid and alkaline agents) - Cleaning operations (removal of sludge and sediments) - Leak and vapor point confirmation (water pressure and air pressure tests at seal and weld areas) - Chemical injection and replacement operations (chemical cleaning and passivation treatment) - UT thickness measurement - Inspection of internal piping and tank bottom drains, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please check the "catalog."

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  • Entrance and exit control system

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[For the food manufacturing and beverage manufacturing industry] Digitizing the management of oxygen deficiency hazard work in tank entry.

Eliminating human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "Entry Management Board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Manual Cleaning (cleaning inside the tank) - Clean-in-Place (automated circulation cleaning) - Foreign Object Inspection (detection of black spots, rust, water stains, etc.) - Internal Polishing and Finishing (removal of fine scratches and maintenance of Ra value) - Sterilization (sterilization using hot water, steam, and chemical solutions) - Allergen Changeover Cleaning (cleaning during product changeover) - Gas Replacement - Corrosion Inspection and Lining Repair, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription * For details, please check the "catalog."

  • Other security and surveillance systems
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  • Entrance and exit control system

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[For the pharmaceutical manufacturing industry] Digitizing entry management in oxygen-deficient hazardous work.

Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "Entry Management Board," concerns were raised about human errors such as omissions and forgetfulness in recording. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Manual Cleaning (cleaning inside the tank) - CIP (Clean-In-Place) inspection (inspection of CIP piping) - Visual and illuminance checks (visual confirmation of residues and foreign substances inside the tank) - Sample collection for validation (checking residual cleaning agents using swab solutions, etc.) - Inspection of wear and weld areas (surface inspection in compliance with GMP) - Internal re-polishing and electro-polishing (EP) (removal of fine surface irregularities) - Gas replacement operations (e.g., N2) - Confirmation of foreign substance contamination risks, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please refer to the "catalog."

  • Other security and surveillance systems
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  • Entrance and exit control system

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Digital transformation of entry management in oxygen-deficient hazardous work for the waste disposal industry.

Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "tank management board," concerns were raised about human errors such as omissions and forgetfulness in entries. However, the new DX service "Safety-board" enhances the safety and efficiency of tank management operations. 1. Main tasks in "oxygen-deficient hazardous areas": - Removal of sludge inside the tank (removal of sludge, scale, and waste residues) - Gas venting and ventilation (removal of flammable and toxic gases such as methane) - pH and component measurement (confirmation of the components in the tank liquid) - Sensor inspection and replacement (replacement and adjustment of level meters, concentration meters, and gas detectors) - Inner wall repair and lining (reconstruction to maintain chemical resistance and corrosion resistance) - Maintenance of mixers and pumps (cleaning of stirring blades, repair of motors and seals) - Odor prevention equipment work (cleaning and replacement of activated carbon and chemical spray nozzles) - Cleaning of the tank bottom, etc. 2. Three features of "Safety-board": ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please check the "catalog."

  • Other security and surveillance systems
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  • Entrance and exit control system

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Example 8 of coolant sludge recovery in grinding (▲ sludge tends to accumulate)

[Issue] A problem has arisen where sludge tends to accumulate when the materials used change!

◇ Introduction Background   〇 We had been using a product from another company, but when there was a change in the materials used, a problem arose where sludge tended to accumulate.   〇 We considered introducing a new separator with a higher sludge recovery capability than the one we were using. ◆ Introduction Effects   ● The frequency of tank cleaning, which was previously done about once every two months, has decreased to about once every 6 to 12 months after the introduction.   ● Maintenance time loss and cleaning costs have been reduced to more than one-third based on simple calculations.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 7 on Grinding Coolant Sludge Recovery (▲I want to maintain work accuracy!)

[Issue] It is necessary to continue using the cylindrical grinding machine for precise work while maintaining accuracy!

◇ Introduction Background   〇 It has maintained satisfactory accuracy without major troubles.   〇 We have been able to use it continuously for a long time with peace of mind while renewing the contract, among other things. ◆ Introduction Effects   ● It can be used continuously while maintaining its precision in tasks that require accuracy.   ● Fine sludge has been minimized with paper filters, among other things.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case 6 of coolant sludge recovery in grinding (▲ Severe clogging issues!)

[Issue] Severe malfunctions due to aging deterioration and clogging!

◇ Introduction Background   〇 Due to severe issues caused by aging deterioration and clogging, a switch was considered   〇 Achieving maintenance-free operation had become a challenge, among other reasons ◆ Implementation Effects   ● Achieved maintenance-free operation   ● Cleaning tasks during long holidays for the line could be omitted   ● Significantly reduced both working time and costs, among other benefits

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case 5 of coolant sludge recovery in grinding (▲Operation stopped due to insufficient recovery)

[Issue] Insufficient sludge recovery, and operational stoppages during work!

◇ Introduction Background   〇 Originally used a coolant system from another company   〇 Decided to introduce FINEMAG, which had already gained recognition for its quality within the company, among other reasons ◆ Introduction Effects   ● The amount of sludge collected initially was astonishingly large, something I had never seen before   ● The durability of the rollers is excellent, allowing for long-term use   ● The performance of the filtration is outstanding, among other benefits

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case 4 of coolant sludge recovery in grinding (▲High moisture and oil content in iron powder)

[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!

◇ Introduction Background   〇 Before implementation, we struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing.   〇 After about six months of testing, we decided to implement it due to its unexpectedly significant effects, among other reasons. ◆ Implementation Effects   ● Even when using difficult-to-remove oil-based coolants, sludge was effectively recovered.   ● Operational costs were also significantly reduced compared to our initial expectations, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Example 3 of coolant sludge recovery in grinding (▲Maintenance cost of liquid replacement is a burden)

[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!

◇ Introduction Background   〇 Initially, a magnet separator made of ferrite magnets was used   〇 Maintenance burdens such as regular tank cleaning and liquid replacement due to coolant degradation were concerning ◆ Introduction Effects   ● The recovery rate has increased to three times compared to the conventional machine   ● Materials like carbon, which could not originally be recovered, are now captured in the magnetic sludge   ● Thanks to the higher recovery rate, the cleaning frequency has decreased to one-third of what it was before

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 2 on Grinding Coolant Sludge Recovery (Improved Dewatering Performance, Zero Waste Liquid!)

[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!

◇ Introduction Background   ○ Activities themed around creating a dry floor and a clean factory & achieving zero wastewater   ○ Realized zero liquid exchange operation for 7 years, etc. ◆ Introduction Effects   ● Effect of optimizing the arrangement of magnets to recover abrasive particles along with magnetic sludge   ● Very well dewatered, with moisture content below 30%, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Grinding coolant sludge recovery case 1 (Drum worn out in one year!)

[Issue] The drum and rubber wear out in less than a year!

◇ Introduction Background   ○ We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year.   ○ There is no wear on the rollers, etc. ◆ Implementation Effects   ● Eliminated tank deposits and reduced impurities below the specified value by removing abrasives with Fineclon.   ● Sold sludge as valuable material to scrap dealers, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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[For Subcontractors] Management of Entry in Oxygen-Deficient Hazardous Work / DX Transformation

Elimination of human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas" - Cleaning and sludge removal work (removing sludge and foreign objects accumulated at the bottom of the tank) - Inspection and testing work (checking for corrosion, leaks, cracks, and abnormal temperatures inside the tank) - Repair and lining (repairing deteriorated areas, applying coatings to improve chemical resistance) - Installation and updating of piping and equipment (installation or replacement of pumps, sensors, and drainage pipes) - Water drainage and wastewater treatment (draining water before work and transporting wastewater) - Gas detection and ventilation work (detecting hazardous gases and performing ventilation) 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without a LAN environment by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate status confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription *Please download the "catalog" to check the details.

  • Other security and surveillance systems
  • Other measurement, recording and measuring instruments
  • Entrance and exit control system

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[For General Contractors] Management of Entry into Confined Spaces in Oxygen-Deficient Hazardous Work / DX Transformation

Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas" - Cleaning and sludge removal work (removing sludge and foreign objects accumulated at the bottom of the tank) - Inspection and testing work (checking for corrosion, leaks, cracks, and abnormal temperatures inside the tank) - Repair and lining (repairing deteriorated areas, applying coatings to improve chemical resistance, etc.) - Installation and updating of piping and equipment (installation or replacement of pumps, sensors, drainage pipes, etc.) - Water drainage and wastewater treatment (draining water before work and transporting wastewater, etc.) - Gas detection and ventilation work (detecting hazardous gases and performing ventilation work, etc.) 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without a LAN environment by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription *Please download the "catalog" to check the details.

  • Other security and surveillance systems
  • Other measurement, recording and measuring instruments
  • Entrance and exit control system

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[For the construction industry] Management of entry into confined spaces in oxygen-deficient hazardous work / DX transformation

Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" will enhance the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas" - Cleaning and sludge removal work (tasks such as removing sludge and foreign objects accumulated at the bottom of the tank) - Inspection and testing work (checking for corrosion, leaks, cracks, and abnormal temperatures inside the tank) - Repair and lining (repairing deteriorated areas, applying coatings to improve chemical resistance, etc.) - Installation and updating of piping and equipment (installation or replacement of pumps, sensors, drainage pipes, etc.) - Water drainage and wastewater treatment (draining water before work and transporting wastewater, etc.) - Gas detection and ventilation work (detecting hazardous gases and performing ventilation work, etc.) 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without a LAN environment by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate confirmation of the situation via PC or smartphone ❸ Introduction with reduced initial costs through subscription *Please download the "catalog" to check the details.

  • Other security and surveillance systems
  • Other measurement, recording and measuring instruments
  • Entrance and exit control system

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Digitizing Entry Management for Oxygen-Deficient Hazardous Work in the Water Treatment Industry

Elimination of human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas" - Sludge removal (collection and transportation of settled sewage and sludge) - Inspections and visual checks (confirmation of cracks, corrosion, and leaks) - Repair work (concrete repairs, waterproofing layer reinstallation) - Instrumentation maintenance (replacement and cleaning of flow meters, level gauges, etc.) - Coating (application of chemical-resistant lining (FRP, epoxy resin)) - Odor control equipment work (updating activated carbon and chemical spray equipment) - Maintenance of mixers and aerators (replacement of underwater motors and mixing blades), etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without a LAN environment by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription *Please download the "catalog" to check the details.

  • Other security and surveillance systems
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  • Entrance and exit control system

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Case 6 of coolant sludge recovery in grinding (high sludge dewatering performance)

Achieving high dewatering performance of sludge and high durability of the roller!

◇ Introduction Background   〇 Due to severe issues caused by aging deterioration and clogging, a switch was considered   〇 Achieving maintenance-free operation had become a challenge, among other reasons ◆ Implementation Effects   ● Achieved maintenance-free operation   ● Cleaning tasks during long holidays for the line could be omitted   ● Significant reductions in both work time and costs were achieved, among other benefits

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 5 on Grinding Coolant Sludge Recovery (Significant Reduction in Coolant Liquid Replacement!)

Maintenance such as coolant fluid replacement and cleaning has drastically decreased!

Collected a large amount of sludge and satisfied with the high dewatering performance. ◇ Introduction Background   〇 Originally used a coolant system from another company   〇 Decided to introduce FINEMAG, which had already gained recognition for its quality within the company, among other reasons ◆ Introduction Effects   ● The amount of sludge collected initially was astonishingly large, something I had never seen before   ● The durability of the rollers is excellent, allowing for long-term use   ● The dewatering performance is outstanding, among other points

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case study 4 on coolant sludge recovery in grinding (Extended lifespan of the drum!)

The lifespan of the magnetic drum has increased! Operating costs have drastically decreased!

Exceeding expectations in effectiveness. Considering implementation across all factories. ◇ Background of Implementation   〇 Before implementation, we struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing.   〇 After about six months of testing, we decided to implement it due to the results exceeding our expectations. ◆ Effects of Implementation   ● Even when using difficult-to-remove oil-based coolants, sludge is collected effectively.   ● Operating costs were significantly lower than anticipated.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 3 of Coolant Sludge Recovery in Grinding (Sludge Recovery Rate Tripled!)

Sludge recovery rate increased by three times! Tank cleaning frequency reduced to one-third!

The burden of troublesome maintenance tasks has been significantly reduced, and we are also contributing to ECO. ◇ Introduction Background   〇 Initially, we were using a magnet separator made of ferrite magnets.   〇 At that time, we were struggling with the maintenance burden of regular tank cleaning and liquid replacement due to the degradation of coolant. ◆ Implementation Effects   ● The recovery rate has increased to three times compared to conventional machines.   ● Materials like carbon, which could not originally be recovered, are now captured in magnetic sludge and recovered.   ● Thanks to the higher recovery rate, the frequency of cleaning has decreased to one-third of what it was before.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 2 on Grinding Coolant Sludge Recovery (Aiming for Zero Waste Liquid!)

Maintenance-free, no fluid replacement for 7 years.

Combining with our fine magnet coolant purification system reduces the burden on machines and improves the yield rate. ◇ Introduction Background   ○ Activities themed on creating dry floors, building clean factories, and achieving zero waste liquid   ○ Realized zero liquid replacement operation for 7 years, etc. ◆ Introduction Effects   ● Effect of optimizing the arrangement of magnets to recover abrasive particles along with magnetic sludge   ● Very well filtered, with a moisture content below 30%, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Example 1 of coolant sludge recovery in grinding (drum worn out in less than a year!)

Significant improvement in the recovery of grinding sludge from coolant tank deposits!

Maintains initial performance, resistant to breakage without friction. Sells grinding sludge as a valuable material to scrap dealers. ◇ Introduction Background   ○ Used magnetic separators from other companies, but all wore out the magnetic drum and rubber in less than a year.   ○ No wear on rollers, etc. ◆ Introduction Effects   ● Eliminated tank deposits and reduced impurities below specified levels by removing abrasive particles with Fine Clon.   ● Sold sludge as a valuable material to scrap dealers, etc.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cloud Gas Detection Monitoring System / SMART-Gasken

Achieving unmanned monitoring through constant cloud connectivity!

The fully automatic gas detection monitoring system "SMART-Gasken" allows for gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Constantly connected to the cloud via a built-in SIM (gas concentration is continuously uploaded) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring can be done via smartphones or tablets, allowing for information sharing with relevant parties. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of equipment inspections.

  • Personal authentication
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  • Entrance and exit control system

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◆Automatic detection of gas concentration 24 hours a day / "Gas Detection and Monitoring System"

Significantly reduce maintenance labor costs with a fully automated gas detection monitoring system.

The fully automatic gas detection monitoring system "SMART-Gasken" allows for gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For centralized monitoring at the monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" can also be utilized. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with relevant parties. In the event of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of equipment inspections.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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