サノテック Product Lineup

In the metal processing industry, particularly in the polishing process, the contamination of polishing debris and materials leading to pipe blockages is a significant issue. Pipe blockages result in decreased production efficiency and increased costs for cleaning and repairs. MAGPICKER addresses these problems and supports a stable production system. 【Usage Scenarios】 - Coolant fluid piping in the polishing process - When pipe blockages occur due to the contamination of polishing debris or foreign substances 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Improvement in production efficiency - Stabilization of product quality

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the ceramics industry’s molding process, scraps and offcuts of ceramic materials can clog the pipes, necessitating cleaning or equipment replacement. This can lead to significant costs. By introducing MAGPICKER, foreign objects in the pipes can be removed, reducing the risk of clogging. This contributes to lowering maintenance costs for the pipes and improving production efficiency. 【Usage Scenarios】 - Measures against pipe clogging in the ceramics molding process - Prevention of pipe troubles caused by material scraps and offcuts 【Effects of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of the production line

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the precision cleaning process of the electronics industry, the contamination of foreign substances greatly affects product quality. In particular, fine foreign substances in the cleaning solution can cause pipe blockages, leading to decreased cleaning efficiency and product defects. MAGPICKER reduces the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in debris and scraps upstream of the piping, thereby supporting a stable cleaning process. 【Usage Scenarios】 - Precision cleaning process in electronics manufacturing - Chemical materials manufacturing process - Reduction of production stoppage risks due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the cleaning process - Improvement in product quality

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the aerospace industry, there is a demand for both weight reduction and the efficiency of manufacturing processes. Clogging in the piping of chemical material manufacturing processes not only decreases production efficiency but also leads to increased costs such as equipment replacement and cleaning expenses. MAGPICKER addresses these issues by being used upstream in the piping to suppress clogs caused by debris and scraps. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to piping clogs - Reduction of piping cleaning and replacement costs 【Benefits of Implementation】 - Reduction in piping cleaning and repair costs - Improvement in production efficiency - Prolonged equipment lifespan

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the automotive parts inspection process, it is important to prevent foreign matter contamination and maintain quality. Pipe blockages can lead to delays in the inspection process and a decline in the quality of parts. By introducing MAGPICKER, foreign matter in the pipes can be removed, reducing the risk of pipe blockages. This contributes to the efficiency of the inspection process and the improvement of quality. 【Usage Scenarios】 - Piping of chemical materials in the automotive parts manufacturing process - Measures against foreign matter contamination in the parts inspection process 【Effects of Introduction】 - Reduction in pipe cleaning costs and repair expenses - Increased efficiency of the inspection process - Improvement in parts quality

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the mineral processing sorting process, blockages caused by foreign matter entering the piping can be a challenge. Cleaning or replacing the pipes incurs costs and time, which can also lead to reduced operational efficiency. MAGPICKER, when installed upstream of the piping, effectively collects foreign matter and reduces the risk of pipe blockages. This contributes to stable operations and cost reduction. 【Usage Scenarios】 - Ore sorting process - Sludge treatment process - Chemical materials manufacturing process 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Reduction in repair costs - Improvement in operational efficiency

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the water treatment industry, pipe blockages during the purification process pose a significant challenge, leading to equipment downtime and increased maintenance costs. In particular, the intrusion of sludge and foreign materials can cause pipe obstructions, resulting in a decrease in purification capacity. MAGPICKER efficiently removes foreign materials from pipes based on case studies from chemical material manufacturing processes, reducing the risk of pipe blockages. This contributes to the stable operation of water treatment processes and cost reduction. 【Usage Scenarios】 - Wastewater treatment facilities - Industrial water treatment plants - Water purification plants 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Decrease in repair costs - Increased efficiency of the purification process

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the energy industry, the stable operation of plant equipment is crucial, and pipe blockages pose a significant challenge that can lead to decreased production efficiency and unexpected shutdowns. Particularly in processes that handle chemical materials, debris and scraps tend to accumulate in the pipes, necessitating regular cleaning and equipment replacement, which leads to increased costs. By installing MAGPICKER upstream in the piping, these challenges can be addressed, contributing to the stable operation of the equipment. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to pipe blockages - Reduction of pipe cleaning and replacement costs 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of equipment - Improvement in production efficiency

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In semiconductor manufacturing processes, the contamination of fine particles significantly affects product quality. Particularly in processes that use chemical materials, fine particles can accumulate in the piping, leading to blockages that may result in decreased production efficiency and increased repair costs. MAGPICKER has been confirmed to recover approximately 30 percent of non-magnetic materials along with magnetic materials contained in scraps and offcuts when used upstream in the piping, contributing to the reduction of pipe blockages and the frequency of sediment layer cleaning. 【Usage Scenarios】 - Chemical material manufacturing processes - When wanting to reduce the risk of production stoppages due to pipe blockages - When wanting to reduce costs associated with pipe cleaning or replacement 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency - Stabilization of product quality

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the food industry, foreign object contamination poses a significant risk as a quality issue. Contamination during the manufacturing process can lead to product recalls and a loss of corporate trust. Blockages caused by foreign objects in piping can result in production line stoppages and increased cleaning costs. MAGPICKER efficiently collects foreign objects when used upstream in the piping, addressing these issues. 【Usage Scenarios】 - Measures against foreign object contamination in food manufacturing lines - Reduction of production stoppage risks due to piping blockages - Decrease in cleaning frequency and costs 【Benefits of Implementation】 - Reduced risk of foreign object contamination - Lower risk of production stoppages due to piping blockages - Decreased cleaning and repair costs

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the pharmaceutical industry, foreign matter contamination during the manufacturing process can not only compromise product quality but also lead to production line stoppages and significant cost increases. Particularly in processes that use chemical materials, blockages caused by foreign matter accumulation in pipes can become problematic. MAGPICKER removes foreign matter from pipes and supports a stable manufacturing process. 【Usage Scenarios】 - Chemical material manufacturing processes - Quality control departments - Companies facing issues due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the manufacturing line - Improvement in product quality

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

In the chemical industry, the contamination of foreign substances during the manufacturing process is a significant challenge that can lead to a decline in product quality and equipment downtime. In particular, blockages caused by foreign substances in pipes not only incur costs for cleaning and equipment replacement but also result in decreased production efficiency. MAGPICKER mitigates the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in scraps and offcuts generated during the chemical material manufacturing process. This helps reduce pipe cleaning costs and repair expenses, enabling the establishment of a stable production system. 【Usage Scenarios】 - Chemical material manufacturing process - Removal of foreign substances in pipes 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

Eliminate concerns associated with traditional "whiteboards" and "magnetic boards," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely, and other "issues"! ◆ Three Features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Record with an IC card, share data in the cloud, and instantly check the situation on PC or smartphone. ❸ Cost: Introduction with reduced initial costs through subscription. * For details, please check the "catalog" or contact us via email.

• Entrance and exit control system
• Other security and surveillance systems
• IC tag reader/writer

◆ Issue - During the processing of chemical materials, the accumulation of waste and scrap in the piping leads to blockages, resulting in significant costs for cleaning the pipes and repairing or replacing piping equipment. ◆ Overview - By using "MAGPICKER" upstream in the piping, it has been confirmed that approximately 30 percent of both magnetic and non-magnetic materials contained in the waste and scrap can be recovered simultaneously. As a result, the concentration of non-magnetic materials in the liquid has decreased, reducing the frequency of pipe blockages and sediment layer cleaning. ◆ Effects and Benefits - This leads to a significant reduction in pipe cleaning costs and repair expenses. ☆ Please download the "Product Catalog" to check the specifications. ☆ Rental of the "Evaluation Unit" can be arranged.

• Ceramics
• Filtration Equipment
• Solid-liquid separation filter

Displays essential information for employees, such as work schedules, operation plans, disaster prevention information, and internal communications, all in one place. With simple operation and low cost, it significantly enhances the speed and safety of information transmission. 【Solving Issues】 In manufacturing sites, paper postings and distributed materials are still widely used. However, the following issues often arise: ▲ Time-consuming posting and distribution ▲ Missed updates or replacement errors ▲ Latest information not reaching the work site ▲ Delayed alerts during disasters ▲ Printing costs and paper disposal costs incurred These issues are simply resolved by the "Electronic Bulletin Board/Digital Signage for Factories." 【Product Overview】 This system is an "electronic bulletin board (signage)" that can deliver the following information to monitors installed in factories or work sites: 1. Daily work schedules and operation plans 2. Disaster alerts and warnings 3. Internal communications and safety notices 4. PDF materials (internal communications, postings, etc.) - Easily update posting content by simply placing "PDF files" in a folder - Energy-saving operation is possible, automatically starting and ending at designated times linked with the corporate calendar.

• Production Management System
• Process Control System
• Other production management systems

1. Challenges of "Surveillance Cameras" Traditional surveillance cameras face the following challenges: - High costs for installation and maintenance of recording devices (NVR/DVR) - Difficulty in remote monitoring and inability to manage multiple locations in an integrated manner - Simply recording footage, with anomaly detection relying on human intervention - Complexity of security systems, placing a burden on operational staff 2. What Verkada's AI-Enabled Cloud Cameras Solve Verkada integrates "AI × Cloud" to revolutionize the conventional wisdom of surveillance cameras. - Cloud recording and management: No need for dedicated servers. Footage can be accessed from anywhere via browser or smartphone - AI video analysis: Automatically detects people, vehicles, and actions. Searches can be intuitively performed, such as "person in red clothing" - Real-time notifications: AI immediately detects abnormal behavior or unauthorized access and alerts the responsible personnel - High-security design: Comprehensive data protection with end-to-end encryption and zero trust compliance - Scalable: Flexible expansion from one location to hundreds, based on a cloud infrastructure

• Entrance and exit control system
• Surveillance Camera System
• Surveillance Cameras

1. Challenges of Access Control in the Manufacturing Industry In manufacturing sites, a diverse range of personnel enters and exits daily. In addition to employees, temporary staff, partner companies, maintenance contractors, and auditors are involved, leading to the following challenges: - Dispersed access history records: Relying on paper ledgers and IC card records takes time for searching and aggregating. - Complicated management of temporary entrants: The effort required to grant and revoke permissions for each task is significant. - Inefficiency in internal controls and audit responses: Unable to fully comply with traceability requirements demanded in industries such as food, chemicals, and semiconductors. - Operational burden of security devices: Traditional on-premise equipment imposes heavy maintenance and cost burdens.

• Entrance and exit control system
• Surveillance Cameras
• Surveillance Camera System

◆ "Gear Processing" 　・Issue/Case 1: ▲ The oil removal work for the contact powder is difficult, and the floor is covered in oil! ◇ "Cemented Carbide and Ultra-Precision Grinding Processing" 　・Issue/Case 2: ▲ Find a separator that can recover cemented carbide sludge!

• Filtration Equipment
• High-power magnetic separator, magnetic filter
• Separation device

◇ "Access Control System for Cold Storage" This system manages access to cold storage facilities, tracks the duration of stay, and allows for the verification of access logs. By utilizing "Active IC Cards," there is no need to take out the card each time you enter or exit, just like a regular IC card. ★ It is also possible to issue warnings through light or display after a certain period of time (optional). 【Contents】 1. Current Issues 2. Solution (1): Achieving access control for cold storage with "Active IC Tags" 3. Solution (2): Linking "Active IC Tags" with workers for management 4. Solution (3): About "Active IC Tags" 5. Effects After Implementation 6. Key Points for Implementation * For more details, please refer to the PDF document or feel free to contact us.

• Entrance and exit control system
• Refrigerators and freezers
• IC tag

◇ Please refer to various problems caused by sludge and case studies for solutions. - Issue/Case 1: ▲ Frequent nozzle clogging troubles due to fine chips! - Issue/Case 2: ▲ Sludge sticking inside the machine, causing troubles! - Issue/Case 3: ▲ Unremovable particulate sludge accumulating at the bottom of the tank! - Issue/Case 4: ▲ High frequency of filter replacements; is there any other method?

• Filtration Equipment
• High-power magnetic separator, magnetic filter
• Separation device

◇ Here are various issues caused by sludge that have been resolved in each case. - Case Study 1: Drums and rubber wear out in less than a year! - Case Study 2: I want to reduce the frequency of coolant liquid replacement! - Case Study 3: I want to reduce troublesome maintenance tasks! - Case Study 4: A lot of moisture and oil remain in the iron powder! - Case Study 5: Dissatisfaction with durability and filtration accuracy! - Case Study 6: Severe issues due to clogging! - Case Study 7: I want to remove fine sludge with magnets and paper! - Case Study 8: I want to reduce costs and time loss in cleaning!

• Filtration Equipment
• High-power magnetic separator, magnetic filter
• Separation device

The document introduces the "Access Control System for Cold Storage." By utilizing "Active IC Tags," it manages access to and from cold storage, allowing for tracking of duration of stay and verification of access logs. It enables hands-free access control management. This document includes various solutions and the effects and key points after implementation. [Contents] ■ Current Issues ■ Solution (1) Achieving access control for cold storage with Active IC Tags ■ Solution (2) Managing by linking Active IC Tags with workers ■ Solution (3) Active IC Tags ■ Effects after implementation ■ Key points for implementation *For more details, please refer to the PDF document or feel free to contact us.

• Entrance and exit control system
• Personal authentication
• IC tag

◆ Main Features 1. "Inventory Management" of Pallets / "Inspection and Maintenance Management" of Steel Pallets - Through the management of pallet inventory data, "unreturned management" can be thoroughly implemented. 2. Issuance of "Pallet" Labels - "Pallet labels" with company management codes printed in QR can be issued. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with steel pallets). 3. Data Management on the "Cloud" - Inventory data of pallets, as well as inspection and maintenance data, are managed on the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.

• palette
• container
• Handheld barcode reader

◆ Main Features 1. "Pallet" Inventory Management - Through the management of pallet in-and-out data, "unreturned management" can be thoroughly enforced. 2. Issuance of "Pallet" Labels - "Pallet labels" can be issued with your company's management code printed as a QR code. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with metal pallets). 3. Data Management in the "Cloud" - Pallet in-and-out data, inspection, and maintenance data are managed in the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.

• palette
• Handheld barcode reader
• container

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Implementation with reduced initial costs is possible through a subscription model. * Please check the "catalog" for details.

• IC tag reader/writer
• Other security and surveillance systems
• Entrance and exit control system

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Introduction possible with reduced initial costs through subscription * For details, please check the "catalog."

• Other security and surveillance systems
• Entrance and exit control system
• IC tag reader/writer

Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

• Other security and surveillance systems
• Entrance and exit control system
• IC tag reader/writer

Eliminate issues that can arise with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked immediately on PCs or smartphones ❸ Cost: Introduction with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

• IC tag reader/writer
• Entrance and exit control system
• Personal authentication

Eliminate issues that can arise with the conventional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."

• IC tag reader/writer
• Entrance and exit control system
• Personal authentication

Eliminate issues that can occur with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Possible to reduce initial costs with a subscription model * Please check the "catalog" for details.

• IC tag reader/writer
• Entrance and exit control system
• Personal authentication

Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs through subscription * Please check the "catalog" for details.

• Other security and surveillance systems
• Entrance and exit control system
• Personal authentication

Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Introduction with reduced initial costs is possible through a subscription model. * For details, please check the "catalog."

• Other security and surveillance systems
• Entrance and exit control system
• Personal authentication

<Voices of 14 Site Managers> 01 (Grinding) ▲ Drum and rubber wear out in less than a year! 02 (Grinding) ▲ I want to improve the squeezing performance! 03 (Grinding) ▲ The maintenance costs for coolant and liquid replacement are burdensome! 04 (Grinding) ▲ There is too much moisture and oil remaining in the iron powder generated during manufacturing! 05 (Grinding) ▲ Sludge cannot be sufficiently collected, leading to operational stoppages during work! 06 (Grinding) ▲ Issues due to aging deterioration and clogging are severe! 07 (Grinding) ▲ I want to continue using the cylindrical grinding machine while maintaining its precise accuracy! 08 (Grinding) ▲ When the material used changes, sludge tends to accumulate easily! 09 (Cutting) ▲ Problems due to clogging of high-pressure pumps and nozzles occur frequently! 10 (Cutting) ▲ Fine sludge cannot be completely removed, accumulating to about half of the tank in three months! 11 (Cutting) ▲ Particulate sludge that cannot be removed after cutting accumulates at the bottom of the tank! 12 (Cutting) ▲ The frequency of filter replacement is high, considering other methods! 13 (Gear) ▲ Oil-soaked sludge is heavy, making the oil removal process difficult, and the floor is also covered in oil! 14 (Carbide) ▲ Cleaning the tank is difficult with just a paper filter!

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◆ Issues (Before Implementation) 　● Fine sludge in the coolant adversely affects processing quality. 　● Looking for a separator that can "recover" "hard" sludge, etc. ◇ Implementation Effects 　〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 Previously, the sticky chips that were discharged were put into a centrifugal oil separator, and the oil removal process was conducted for about 1 hour per day. 　　〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 　　〇 The oil-based coolant collected by the oil separator was contaminated with fine particles, causing wear on pumps and cutters, etc. ◆ Introduction Effects 　　● Chips processed by the oil separator are discharged from the fine mag, eliminating the need for oil removal. 　　● The lifespan of pumps and cutters has also significantly improved. 　　● The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 A bag filter was used for secondary filtration in the lathe, but the frequency of filter replacement was high, prompting consideration of other methods, etc. ◆ Implementation Effects 　　● The recovery of scale is also very good, and the dewatering performance is excellent. 　　● It was determined that it can also be used for the recovery of particulate sludge in secondary filtration during lathe processing, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 Initially, we inquired with the manufacturer about the recovery of accumulated sludge, but it became clear that the required work time, personnel, and estimates greatly exceeded our expectations. 　　〇 The longer the maintenance work takes, the more it disrupts normal operations, etc. ◆ Ease of Implementation 　　● We communicated our desire for a movable format since we wanted to use it across multiple machining centers. 　　● Even during the evaluation equipment loan, we felt reassured about the implementation as there was no pressure for purchase, which contributed to our comfort in proceeding.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing. 　　〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages. 　　〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects 　　● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation. 　　● Cleaning frequency reduced from once every three months to once every six months. 　　● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 Due to the fine chips and large amounts of carbon in cast iron cutting, troubles caused by high-pressure pump and nozzle clogging frequently occurred. 　　〇 Additionally, poor filtration accuracy of the coolant led to defects caused by scratches, among other issues. ◆ Introduction Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate was reduced by 20%, yielding remarkable results. 　　● In cutting processes, the shape of the sludge differs from that in grinding processes, making it recommended. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged, among other benefits.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas": - Gas venting and gas-free operations (discharging flammable gases from tanks and confirming safety) - Sludge removal (cleaning oil sludge and wax accumulated at the bottom) - Internal inspections (checking for corrosion, leaks, and deposits) - Repair and welding work (pinhole repairs, welding reinforcements on inner walls, etc.) - Coating work (reapplication of oil and chemical-resistant linings) - Piping and valve replacements (repairing and replacing strip lines and nozzle sections) - Updating sensors and measuring instruments, etc. 2. Three features of "Safety-board": ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, sharing data in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription * For more details, please check the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system

In the conventional "entry management board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "oxygen-deficient hazardous areas": - Gas purging and replacement operations (replacing oxygen and flammable gases with inert gas) - Internal inspections and examinations (checking for corrosion, cracks, leakage traces, and deformation) - Sludge removal and cleaning (removing residues such as oil, chemicals, and rust) - Painting and lining repairs (reapplying corrosion-resistant coatings and gas-resistant paint on the interior) - Insulation material inspection and repair (checking for deterioration of insulation materials in LNG and liquid hydrogen tanks) - Valve and sensor maintenance (replacing and maintaining level gauges, pressure gauges, safety valves, etc.) - Gas detection and leak testing (confirming gas residue), among others. 2. Three features of "Safety-board": ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication. ❷ Recording with IC cards, sharing data in the cloud, and instant situation confirmation via PC or smartphone. ❸ Possible implementation with reduced initial costs through subscription. *For details, please check the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system

In the conventional "Entry Management Board," there were concerns about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Welding and cutting work (bulkhead and support installation, panel welding) - Painting and lining work (corrosion-resistant painting) - Cleaning and sludge removal (tank cleaning, residual oil suction) - Corrosion inspection and sound testing (plate thickness and pinhole investigation, confirmation of steel plate corrosion and cracks) - Air tightness testing (leak checks at welds, confirmation of air pressure retention and bubble leaks) - Equipment installation and piping layout (installation of pumps, valves, and piping) - Internal surface polishing and treatment (removal of weld beads and smoothing work), etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please refer to the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system

In the conventional "Inlet Management Board," concerns were raised about human errors such as omissions and forgetting to erase entries. However, the new DX service "Safety-board" enhances the safety and efficiency of inlet management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Scale removal (removal of deposits such as calcium inside drums and heat exchangers) - Inspection of corrosion and wear (inspection of steel plates and pipes deteriorated by oxygen and salt) - Interior lining repairs (chemical resistance reinforcement work for tanks exposed to acid and alkaline agents) - Cleaning operations (removal of sludge and sediments) - Leak and vapor point confirmation (water pressure and air pressure tests at seal and weld areas) - Chemical injection and replacement operations (chemical cleaning and passivation treatment) - UT thickness measurement - Inspection of internal piping and tank bottom drains, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please check the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system

In the conventional "Entry Management Board," concerns were raised about human errors such as omissions and forgetting to erase, but the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Manual Cleaning (cleaning inside the tank) - Clean-in-Place (automated circulation cleaning) - Foreign Object Inspection (detection of black spots, rust, water stains, etc.) - Internal Polishing and Finishing (removal of fine scratches and maintenance of Ra value) - Sterilization (sterilization using hot water, steam, and chemical solutions) - Allergen Changeover Cleaning (cleaning during product changeover) - Gas Replacement - Corrosion Inspection and Lining Repair, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Possible implementation with reduced initial costs through subscription * For details, please check the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system

In the conventional "Entry Management Board," concerns were raised about human errors such as omissions and forgetfulness in recording. However, the new DX service "Safety-board" enhances the safety and efficiency of entry management operations. 1. Main tasks in "Oxygen Deficiency Hazard Areas" - Manual Cleaning (cleaning inside the tank) - CIP (Clean-In-Place) inspection (inspection of CIP piping) - Visual and illuminance checks (visual confirmation of residues and foreign substances inside the tank) - Sample collection for validation (checking residual cleaning agents using swab solutions, etc.) - Inspection of wear and weld areas (surface inspection in compliance with GMP) - Internal re-polishing and electro-polishing (EP) (removal of fine surface irregularities) - Gas replacement operations (e.g., N2) - Confirmation of foreign substance contamination risks, etc. 2. Three features of "Safety-board" ❶ Smooth implementation even in sites without LAN environments by utilizing SIM communication ❷ Recording with IC cards, data shared in the cloud, and immediate situation confirmation via PC or smartphone ❸ Introduction with reduced initial costs through subscription * For details, please refer to the "catalog."

• Other security and surveillance systems
• Other measurement, recording and measuring instruments
• Entrance and exit control system