株式会社 真田製作所 Product Lineup

In the automotive parts industry, efficient and safe transportation of components on the production line is essential. In particular, the palletizing of heavy or complex-shaped parts places a significant physical burden on workers, which can contribute to labor shortages and increased costs. Additionally, variations in work can lead to product damage and decreased operational efficiency. Our industrial collaborative robot palletizer provides automated solutions to these challenges. 【Usage Scenarios】 - Palletizing cardboard cases of automotive parts - Automation in limited spaces - Alleviating labor shortages - Reducing the burden on workers 【Benefits of Implementation】 - Increased efficiency and speed in parts transportation tasks - Ensured safety and reduced burden for workers - Improved space efficiency through enhanced loading accuracy - Reduction in labor costs

• Transport and handling robots
• Other industrial robots
• Mechanical Design

In the automotive parts manufacturing industry, there is a demand for improved quality consistency and production efficiency in the process of wrapping components such as wire harnesses with tape. In particular, manual work can lead to uneven wrapping due to the skill level of the workers, and it can also be time-consuming. Additionally, when working with delicate components, there is a need to consider the risk of damage from excessive tape tension. Our automatic taping machine addresses these challenges by enabling anyone to achieve uniform quality and high-speed taping, contributing to improved work efficiency and product quality. 【Usage Scenarios】 - Spiral taping for automotive wire harnesses - Taping for securing and protecting various components - Auxiliary work in assembly processes 【Benefits of Implementation】 - Quality stability through uniform tension and positioning - Beautiful finishes by preventing wrinkles and bubbles - Reduction of defect rates and easier standardization - Increased productivity with processing speeds several times to over a dozen times faster than manual work - Stabilization of production lines through continuous operation for 24 hours - Reduction of labor costs and tape material costs - Alleviation of worker burden and prevention of occupational diseases due to repetitive tasks

• Taping Machine
• Medical Tape Manufacturing Machine
• Other processing machines

In the manufacturing industry, maintaining product quality and improving production efficiency are always required. In particular, taping operations for electronic components, medical tubes, and automotive wire harnesses tend to rely heavily on the skill level of manual labor, making them prone to inconsistencies, wrinkles, and material waste. These challenges can directly lead to a decline in product quality and an increase in production costs. Our "Automatic Taping Device" addresses these issues and enables anyone to achieve high-speed taping with uniform quality. [Usage Scenarios] - Wiring protection for electronic components - Securing medical tubes - Bundling automotive wire harnesses - Taping for cosmetic containers [Benefits of Implementation] - Stabilization of quality and reduction of defect rates - Increased production speed and shortened takt time - Reduction of labor and material costs - Improvement of the work environment and reduction of labor accident risks

• Taping Machine
• Medical Tape Manufacturing Machine
• Other processing machines

In the agricultural chemical industry, secure sealing of bottle caps is essential for the safe handling and quality maintenance of products. In particular, leakage of contents can lead to serious issues affecting the environment and the safety of workers. Additionally, manual tightening can make it difficult to achieve uniform sealing, raising concerns about quality variability. Our bottle cap tightening machine achieves uniform sealing with consistent torque, contributing to the safe handling and quality management of agricultural chemicals. 【Usage Scenarios】 - Filling lines for pesticides, fertilizers, and other agricultural chemicals - Products where preventing leakage of contents is crucial - Products requiring uniform quality 【Benefits of Implementation】 - Improved safety through reduced risk of content leakage - Stabilization of product quality and reduction of complaints - Reduced burden on workers and enhanced safety of the working environment

• Assembly Machine
• Other assembly machines
• Mechanical Design

In the lubricating oil industry, there is a demand for the efficiency of the bottle cap tightening process to maintain product quality and ensure rapid supply. In particular, to improve production speed, it is important to eliminate variations in manual cap tightening and maintain consistent quality. Insufficient tightening increases the risk of liquid leakage, while excessive tightening can lead to increased strain during opening and potential container damage. Our bottle cap tightening machine addresses these challenges by achieving uniform and reliable cap tightening, contributing to the overall speed of the production line. 【Usage Scenarios】 - Filling lines for lubricating oil products - Low-volume, high-variety production lines - Sites where resolving labor shortages is urgent 【Benefits of Implementation】 - Increased production speed - Stabilization of cap tightening quality - Reduced burden on workers

• Assembly Machine
• Other assembly machines
• Mechanical Design

In the paint industry, secure sealing of containers is essential for maintaining product quality and ensuring safe transportation. Especially in the case of paints that are volatile or reactive, even slight leaks or inadequate sealing can lead to degradation of the contents or accidents during transport. Therefore, ensuring high sealing performance through uniform and stable tightening is crucial. Our bottle cap tightening machine addresses this challenge by tightening caps with a consistent torque. 【Usage Scenarios】 - Final process in paint manufacturing lines - Products requiring quality maintenance and leak prevention - Increased productivity through automation 【Benefits of Implementation】 - Maintenance of product quality and reduction of complaint risks - Improved safety during transportation - Reduction in labor costs and increased production efficiency

• Assembly Machine
• Other assembly machines
• Mechanical Design

In the detergent industry, uniformity and speed in the bottle cap tightening process are required to maintain product quality and improve work efficiency. In particular, manual tightening can lead to variations in tightening force and increased burden on workers. Our bottle cap tightening machine achieves uniform tightening by applying a consistent torque, thereby maintaining product quality while reducing the workload. 【Usage Scenarios】 - Manufacturing lines for detergent products - Automation of cap tightening operations - Reduction of worker burden 【Benefits of Implementation】 - Reduced workload - Maintenance of quality through uniform cap tightening - Increased productivity

• Assembly Machine
• Other assembly machines
• Mechanical Design

In the manufacturing industry, it is required to maintain and improve the quality of products consistently. Especially in complex processes and delicate tasks, variations are likely to occur with human hands alone, making quality stabilization a challenge. Inappropriate automation may lead to a decline in quality and production efficiency. Our company will face the "troubles" that our customers have until the very last point and will develop automated machines and systems that contribute to quality improvement with reliable technology. 【Usage Scenarios】 - Complex processes that cannot be handled by standard machines - High-difficulty automation projects that have been rejected by other companies - Tasks with poor precision and significant variations - Handling of liquids, powders, and irregularly shaped items 【Benefits of Implementation】 - Stability and improvement of quality (uniformity of precision, data management) - Increased productivity (realization of 24-hour operation, reduction of cycle time) - Cost optimization (reduction of labor costs, resource and energy conservation) - Improvement of safety and working environment (elimination of the "3K" tasks)

• Other industrial robots
• Palletizer
• Other appearance and image inspection equipment

In the logistics industry, accurate information transmission to delivery destinations and efficient packing operations are required. Printing different information for each delivery destination (e.g., recipient information, special instructions) accurately is crucial for preventing misdeliveries and enhancing customer satisfaction. However, manual stamping and labeling are prone to human errors such as date mistakes, incorrect placements, and misalignments, which can lead to risks of redelivery and complaints. Additionally, managing the inventory of printed cardboard boxes for each item poses challenges in terms of space and waste loss. Our box printing device addresses these issues, enabling accurate and efficient packing operations. 【Benefits of Implementation】 - Elimination of label paper, reducing costs - Eradication of printing mistakes and mislabeling through manual work, eliminating human errors - Minimization of cardboard inventory space and waste loss - Increased production speed and redeployment of personnel to higher value-added processes - Improved risk management through enhanced traceability

• Printing Machinery
• Other printing machines and peripheral equipment
• Printer/marker

In the automation of model number printing for electronic components, ensuring accurate identification of products and traceability is essential. Particularly in cases of small-batch production with a wide variety of products or frequent specification changes, manual labeling and stamping are prone to errors and misalignments, which can lead to decreased production efficiency and quality management risks. Additionally, storing printed cardboard for each item can cause inventory space constraints and waste losses. Our box printing device addresses these challenges, achieving accurate and efficient model number printing. [Usage Scenarios] - Printing model numbers, lot numbers, manufacturing dates, etc., on the outer boxes of electronic components - Automatic printing linked with production management systems - Quick changes to printing content in small-batch production - Reduction of inventory space and waste loss [Benefits of Implementation] - Elimination of human errors in model number printing - Reduction of label paper costs - Simplification of inventory management and improvement of space efficiency - Increased productivity and optimization of personnel allocation - Strengthened risk management through accurate traceability

• Printing Machinery
• Other printing machines and peripheral equipment
• Printer/marker

In the automotive parts industry, ensuring product traceability and accurate information management is essential. In particular, the serial numbers assigned to individual parts are crucial for quality control and quick responses during recalls. Manual printing and labeling carry the risk of human errors such as misprints and incorrect placements, which can lead to production line delays and increased management costs. Our box printing device addresses these challenges by achieving accurate and efficient serial number printing. 【Usage Scenarios】 - Accurate printing of serial numbers on each parts box - Automatic printing in coordination with the production line - Strengthening quality control and traceability 【Benefits of Implementation】 - Elimination of misprints of serial numbers due to human error - Cost reduction by reducing labeling tasks - Automation and efficiency in updating printed content through integration with production management systems

• Printing Machinery
• Other printing machines and peripheral equipment
• Printer/marker

In the cosmetics industry, accurate printing of manufacturing dates and lot numbers is required to maintain product quality and ensure traceability. Particularly because this information relates to consumer safety, printing errors or mislabeling carry risks of damaging brand image and leading to recalls. Traditional manual stamping and labeling are prone to human errors such as date mistakes, misalignment of labels, and ink smudging, which can also increase management costs. This box printing device addresses these challenges, improving printing quality and streamlining management operations. 【Usage Scenarios】 - Printing manufacturing dates, lot numbers, and barcodes on cosmetic outer boxes - Quick changes to printing content in small-batch, diverse production - Labor reduction through automation of production lines 【Benefits of Implementation】 - Reduction in costs for label paper and stamp ink - Decrease in defective products due to printing errors or mislabeling - Strengthened risk management through accurate recording of manufacturing history

• Printing Machinery
• Other printing machines and peripheral equipment
• Printer/marker

**Introduction to Box Printing Devices** This is a device that prints "barcodes," "expiration dates," "lot numbers," and more on cardboard and product boxes. It eliminates the need for label paper, providing a significant cost advantage. ■ Improvement of Print Quality and Elimination of Human Errors - It completely eliminates human errors such as "incorrect date stamping," "label misplacement," and "misalignment of labels" that occur during manual operations. ■ Cost Reduction and Increased Productivity - It eliminates the need for manual label application, stamping, and the replacement of outer boxes. This allows personnel to be reassigned to more value-added processes. ■ Support for Traceability - In the event of a product defect, it enables accurate tracking of "when, on which line it was produced, and in which box it was packaged," thereby strengthening risk management.

• Printing Machinery
• Other printing machines and peripheral equipment
• Printer/marker

■Automatic Tape Wrapping Device (Automatic Taping Machine) For electronic components, medical tubes, automotive wire harnesses, small containers for cosmetics, etc. This device automates delicate tasks that are prone to misalignment and wrinkles when done manually. When the workpiece is set on the roller part of the device, the rollers rotate to feed the workpiece, or the head rotates, automatically wrapping the tape in a spiral manner. In manual work, variations in wrapping and hand fatigue can occur depending on the skill level of the operator, but by introducing this device, anyone can achieve uniform quality and high-speed taping.

• Taping Machine
• Medical Tape Manufacturing Machine
• Other processing machines

■High Cutting Ability Diamond saws are made from very hard materials, allowing them to efficiently cut through tire rubber, fibers, and metal wires, enabling quick tire processing. ■Precise Cutting They can cut with high precision, allowing tires to be accurately cut to the required size and shape, which smooths the recycling process. ■Durability Diamond saws have a long lifespan and do not require frequent blade replacements. This reduces operational costs and maintains stable performance over a long period. ■Smooth Cutting Surface The cutting surface is smooth, reducing the effort required for post-processing and improving the efficiency of the recycling process. ■Versatility with Various Materials Tires contain not only rubber but also metal and fibers. Diamond saws can handle these materials, allowing for the processing of various types of tires. ■Safety Well-designed cutting machines consider the safety of operators, producing less vibration and noise, and maintaining a comfortable working environment. ■Environmental Considerations Tire recycling contributes to environmental protection. It allows for the efficient processing of tires and maximizes the extraction of reusable materials.

• Rubber Processing Machine
• Plastic processing machines (cutting and rolling)
• Diamond cutter

In the tire manufacturing industry, precise cutting of the tread is crucial for ensuring the performance and safety of the tire. In particular, the return stress from the elasticity of the rubber is a significant factor that can compromise the accuracy of the cutting surface. Traditional cutting methods have had issues with wavy cutting surfaces and dimensional errors. Our diamond saw cutting machine achieves high-precision cutting that withstands the return stress of the rubber. 【Application Scenarios】 - Cutting tread patterns - Dimensional cutting of rubber materials - Cutting composite materials (with core and wire) 【Benefits of Implementation】 - Realization of high-precision cutting surfaces - Improvement of yield - Enhancement of work efficiency

• Rubber Processing Machine
• Plastic processing machines (cutting and rolling)
• Diamond cutter

■ "Labor-saving" refers to reviewing designs and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency has been achieved that goes beyond mere "replacement." - AI, Image Inspection, and Recognition The "eyes" of automation using industrial robots are image recognition, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate through the combination of AI and high-resolution cameras.

• Other industrial robots
• Transport and handling robots
• Visual Inspection Equipment

■What is a Diamond Band Saw? It is a machine that rotates a blade with attached diamond particles in a loop to cut hard materials. ■The Main Reason for Using a Diamond Band Saw It lies in its "overwhelming hardness and grinding ability due to the abrasive particles." Rather than "cutting" rubber, it is more akin to "shaving off" with high-speed rotating diamond particles, allowing it to pass through the processing point before the return stress can act, resulting in a high-precision and beautiful cutting surface. Dealing with the return stress of rubber is a field that requires very specialized and advanced technology. With conventional steel saw blades (such as those used in contour machines), the blade can be defeated by the elasticity of rubber, leading to wavy cross-sections or, in the worst case, the blade getting stuck. By combining "friction heat suppression," "ensuring blade rigidity," and "precise feed control," it has become possible to achieve stable dimensional cutting without being hindered by the material's elasticity.

• Rubber Processing Machine
• Plastic processing machines (cutting and rolling)
• Diamond cutter

Our company is a specialized group that has been solving challenges in various industries for many years through custom automation machines. Our true strength lies in our vast technical expertise, cultivated through years of trial and error, and our ability to handle difficult workpieces such as liquids, powders, and irregular shapes. Since we also process parts in-house using machining centers and lathes, we have knowledge in machining as well. We are capable of producing automated machines that include machining and robotics. We create conceptual drawings in 3D CAD, making it easy to understand the content. From meetings to conceptual drawing creation, detailed drawing production, parts manufacturing, electrical control, assembly and adjustment, and on-site installation, we complete everything in-house. [For such automation concerns] ■ Cannot be addressed by standard machines ■ The process is too complex and has been declined ■ Accuracy cannot be achieved *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots
• Palletizer
• Other appearance and image inspection equipment

In the metal industry, inspecting surfaces for scratches and dirt is essential to ensure product quality. Particularly for products that require high quality, such as automotive parts and precision instruments, a robust inspection system that does not overlook even the smallest defects is crucial. Our image inspection processing device conducts inspections at a speed of 0.3 seconds per unit, contributing to the improvement of the quality of metal products. [Usage Scenarios] - Surface inspection of automotive parts - Inspection of scratches and dirt on metal processed products - Quality control of precision instrument components [Benefits of Implementation] - Prevention of defective products from being released - Reduction of inspection time - Stabilization of quality

• Other appearance and image inspection equipment
• Image Processing Equipment
• Other image-related equipment

In the electronics industry, accurate inspection of components is essential to ensure product quality and reliability. Particularly in the case of miniaturized electronic parts, even minor scratches or dirt can significantly affect product performance. Manual inspection has its limitations, as it not only takes time and incurs costs but can also lead to variability in inspection results. Our image inspection processing equipment enables high-speed and high-precision inspections, providing strong support for quality control in electronic devices. 【Usage Scenarios】 - Inspection of scratches and dirt on electronic components - Inspection of components after PCB assembly - Shape inspection of connectors and terminals 【Benefits of Implementation】 - Improved yield through early detection of defective products - Cost reduction through automation of the inspection process - Stabilization of product quality through enhanced inspection accuracy

• Other appearance and image inspection equipment
• Image Processing Equipment
• Other image-related equipment

In the automotive industry, product quality significantly affects customer satisfaction. In visual inspections, it is essential to accurately detect defects such as scratches, dirt, and shape irregularities to supply high-quality products to the market. Manual inspections not only require time and effort but also may introduce variability in the judgments made by inspectors. Image inspection processing devices conduct inspections at a speed of 0.3 seconds per unit, addressing challenges in the visual inspection of automotive parts. 【Application Scenarios】 - Inspection of scratches, dirt, and shape irregularities in automotive parts - Quality control on manufacturing lines - Quality improvement in parts manufacturing 【Benefits of Implementation】 - Reduction in inspection time - Improvement in inspection accuracy - Prevention of defective products from being released

• Other appearance and image inspection equipment
• Image Processing Equipment
• Other image-related equipment

In the agricultural sector, harvesting operations face challenges such as labor shortages and the need for improved work efficiency. Particularly during the harvest season, a large amount of work is required in a short period, making it difficult to secure labor. Our robotic system addresses these challenges by achieving efficiency and labor-saving in harvesting operations through 24-hour operation. 【Usage Scenarios】 - Harvesting fruits in orchards - Harvesting vegetables - Sorting and categorizing harvested products 【Benefits of Implementation】 - Reduction in work time and increased productivity - Decrease in labor costs - Stabilization of harvest yields - Reduction of worker burden

• Other industrial robots
• Inspection robot
• Picking robot system

"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.

• Visual Inspection Equipment
• Other inspection equipment and devices
• Other analytical and testing equipment

We will automate the inspection of defective products, such as scratches and dirt on very small and fine parts. These are widely used in advanced technology fields, including microchips, electronic components, medical devices, and optical parts. They are used in advanced measuring instruments in factories and research institutions to inspect the accuracy of dimensions and shapes of processed parts and products. With the automatic inspection function, stable quality control can be achieved for product quality management and compliance with standards. ■ Three-dimensional measuring instruments They perform high-precision coordinate measurements and measure the dimensions of complex shapes. ■ Surface roughness measuring instruments They evaluate the finishing condition of surfaces. ■ Optical inspection devices They detect fine defects and dimensions using image analysis. ■ Laser measuring instruments They perform high-speed measurements without contact.

• Visual Inspection Equipment
• Other inspection equipment and devices
• Other analytical and testing equipment

■Introduction of Laser Marking Equipment for Electronic Components 【A device that uses laser beams to engrave characters and images with high precision on various materials】 - High Precision and High Resolution Laser marking can clearly engrave fine characters and codes, making it ideal for product identification and tracking. - Non-Contact and Non-Destructive Since marking can be done without physical contact, there is minimal damage to electronic components. - High-Speed Processing It allows for marking a large number of electronic components in a short time, thereby improving productivity. - Environmentally Friendly By not using chemical inks or solvents, it has a low environmental impact and maintains a clean working environment. - Durability Laser engraving is resistant to wear and peeling, retaining information for a long time. - Compatibility with Various Materials It can accommodate a variety of materials such as plastics, metals, and ceramics. - Automation of Operations By minimizing manual labor, it leads to a reduction in labor costs. It significantly contributes to the improvement of quality control in electronic components.

• Printer/marker
• Print Inspection Machine
• Laser marker

"A dedicated device for directly printing text and images on cardboard and corrugated cardboard." Specifically, it refers to a device that automatically prints barcodes, lot numbers, and product information. It is frequently used in factories, warehouses, and assembly lines, making it very convenient for efficiently carrying out large-scale printing tasks. ■ Features - High adaptability Can accommodate thick cardboard and corrugated cardboard. - Durability and stability Designed to print accurately on uneven surfaces. - Automatic continuous printing Continuously prints on products and packages on the line. - High precision and speed Can print quickly and accurately at precise locations. - Automation of operations Minimizes manual labor and improves work efficiency.

• Printer/marker
• Print Inspection Machine
• Printing Machinery

Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement Accurate filling amounts are managed using a load cell. ■ Automatic Control Filling automatically stops when the set volume or weight is reached. ■ Automatic Sealing and Capping The process also includes automatically closing the lid after filling. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.

• Filling and bottling machines
• Line-linked filling machine
• Liquid and beverage filling machines

A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

• Visual Inspection Equipment
• Plating Equipment
• Other inspection equipment and devices

Introduction to Hardware Assembly Machines A hardware assembly machine refers to a machine or device used to assemble metal parts and hardware. These machines are particularly used in the manufacturing and construction industries, allowing for efficient assembly of components. They are designed to handle various types of metal parts and perform precise assembly tasks. Specifically, many of them have the capability to automatically assemble hardware such as screws, bolts, and nuts, contributing to improved efficiency and quality. Compared to manual work, they offer higher precision and can standardize production, leading to stable output and reduced working time.

• Other assembly machines
• bolt
• Mechanical Design

The pouch filling and sealing machine is a device used to fill liquid or paste products into pouches and then seal those pouches. ■ Filling Function It accurately fills liquids and pastes into pouches. The filling methods include gravity, pump, and pressure types. ■ Sealing Function After filling, it seals the opening of the pouch using heat or pressure. This prevents leakage of the contents and improves shelf life. ■ Automation Many pouch filling and sealing machines are automated, allowing for continuous processes such as filling, sealing, and cutting. This significantly enhances production efficiency. ■ Variety of Pouch Shapes It can accommodate various pouch shapes, including stand-up pouches, flat pouches, and zipper pouches. ■ Hygiene Management Since it is often used for food filling, strict hygiene standards are adhered to. Stainless steel components and cleanroom-compatible designs are common. ■ Filling Accuracy It allows for high-precision filling, maintaining the quality of the products.

• Filling and bottling machines
• Sealing machine
• Liquid and beverage filling machines

The bottle cap tightening machine is a device that automatically tightens bottle caps. It plays a role in improving productivity by efficiently tightening caps. ■ Automation It operates in conjunction with a conveyor that supplies bottles, allowing bottles to be automatically capped. This eliminates the need for manual labor. ■ Compatibility with Various Caps Many models can accommodate caps of various sizes and shapes, allowing for adjustments tailored to specific products. ■ High Precision The automatic machine tightens caps with a consistent torque, achieving uniform tightening and maintaining product quality. ■ Increased Productivity Automation enhances work speed and significantly improves the efficiency of the manufacturing line. ■ Ease of Operation The automatic machine features a user-friendly interface, making it easy to operate. ■ Sensors and Control System Sensors are installed to detect the position of the bottles and the condition of the caps, enabling precise operations based on this information.

• Assembly Machine
• Other assembly machines
• Mechanical Design

【Weight Storage Rack】 This is a rack designed to safely store and organize weights used outdoors. Made of stainless steel, it has high resistance to rust and durability. This allows it to be used in outdoor and humid environments. The rack frame is designed according to specific needs, so it is important to consider the intended use and installation location when choosing. We have designed it by closely listening to our customers' requests and conducting on-site inspections.

• Machinery and equipment installation/dismantling/relocation
• stainless
• Contract manufacturing

The small-diameter hole drilling automatic machine is designed for high-precision processing of holes with particularly small diameters. It plays a very important role in fields where precision machining is required. ■ Applications It is used in various fields such as electronic components, precision machinery, and the aerospace industry. It is especially valuable for drilling small holes in substrates and metal parts. ■ Machining Precision High precision is required for small-diameter drilling. Holes can be drilled at exact positions based on programming. ■ Tool Selection Particularly thin drill bits and tools made of cemented carbide are used. This helps to suppress vibrations during processing and maintain precision. ■ Cooling and Lubrication Since heat is likely to be generated, it is important to use coolant and lubricants. This prevents tool wear and improves the quality of the machined surface. ■ Advantages of Automation Using automatic machines can enhance work efficiency and increase productivity. It enables continuous production and contributes to cost reduction. ■ Machine Selection It is important to choose the optimal machine based on the material to be processed, the size of the holes, and the required precision.

• Special Processing Machinery
• Special Steel
• Mechanical Design

人手不足の解消×生産性向上！ねじ込み式キャップ用パッキン自動挿入機のご紹介 キャップ用中栓圧入機は、飲料や化粧品などの容器に中栓（インナーキャップやシール）を 自動的に圧入するための機械です。 これにより、密封性を高め、内容物の品質保持や衛生管理を向上させることができます。 ■本機の特徴 ・高効率＆高速処理 1時間に最大1200個のキャップにパッキンを挿入することが可能 ・パーツフィーダー搭載 キャップ・パッキンを自動整列し安定供給 ・真空吸着式挿入 ズレることなく、正確にパッキンをセット ・設定数ごとに自動袋詰め 袋をセットすれば設定個数をスムーズに投入（空袋は複数枚セット可能） ・複数キャップに対応 ジグ交換で異なるキャップサイズにも柔軟に対応 ・単独稼働OK 既存ラインに影響を与えず、すぐに導入可能

• Other assembly machines
• Plastic utensils and containers
• Resin container

A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improved Efficiency Palletizers are automated, allowing for the rapid processing of large quantities of products, thereby increasing the throughput of production lines. ■Reduction of Labor By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures consistent stacking of products, reducing errors and uneven stacking. ■Enhanced Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Space Optimization Palletizers stack products on pallets in an optimal manner, maximizing the use of warehouse space. ■Improved Inventory Management Management by pallet units becomes possible, enhancing inventory visibility and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate products of various shapes and sizes, allowing for flexible responses to changes in product lines.

• Transport and handling robots
• Other industrial robots
• Mechanical Design

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

• Other industrial robots
• Inspection robot
• Picking robot system

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspection, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and uses. It is utilized across a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

• Other appearance and image inspection equipment
• Image Processing Equipment
• Other image-related equipment

Wig Automatic Manufacturing Device - Wig Net Hair Implanting Machine - Development Period: 2 Years A device for implanting pre-cut synthetic hair into elastic net fabric. It includes a stocker for cut hair, a mechanism to maintain the net at a specified constant tension, a mechanism to feed the net according to commanded values, and a mechanism to extract a constant number (1, 2, or 3 strands) of hair from the stocker. It is composed of a mechanism for weaving the extracted hair into the net. It is equipped with 48 sewing needles and can sew at a speed approximately 30 times faster than that of a human. It can accommodate various sizes, from long wigs to partial thinning hair coverage. "For the medical industry" "For the beauty industry"

• Assembly Machine
• Head Protection
• Technology Development

"I want to create a product that makes it hard to tell if someone is wearing false eyelashes." We took two years to complete this project in line with the client's request! We have a machine that adheres 160 eyelash-like fibers (0.07 mm thick) at 26 mm intervals to a sheet that feels close to human skin, and fixes it to a display resin board with a small amount of adhesive. There is a mechanism that accurately extracts 160 fibers from a hair stocker (four units are equipped). It receives a completion signal from the four extraction machines with a time difference, receives the eyelashes, hands them over to a chuck that measures the quantity, and after counting is complete, sends them to the next section. There is a mechanism that cuts out and adheres two sheets for both eyes to securely fix the eyelashes. The first robot receives the eyelashes sent out, laser cuts them to length, and accurately positions them on a sheet with a very small amount of adhesive applied. After adhering to the second six-axis robot sheet, the excess parts of the sheet are laser cut, and UV irradiation is performed on the adhesive before sending it to the department that curls the eyelashes. The third robot, which adheres the two false eyelashes to a display plastic board, is composed of a conveyor that discharges the final product.

• Other assembly machines
• Other medical supplies and cosmetics manufacturing machines
• Other medical supplies and cosmetic manufacturing materials

■High Cutting Ability Diamond saws are made from very hard materials, allowing them to efficiently cut through tire rubber, fibers, and metal wires, enabling quick tire processing. ■Precise Cutting With high precision, tires can be accurately cut to the required size and shape, making the recycling process smoother. ■Durability Diamond saws have a long lifespan and do not require frequent blade replacements. This reduces operational costs and maintains stable performance over a long period. ■Smooth Cutting Surface The cutting surface is smooth, reducing the effort needed for post-processing and improving the efficiency of the recycling process. ■Versatility with Various Materials Tires contain not only rubber but also metal and fibers. Diamond saws can handle these materials, allowing for the processing of various types of tires. ■Safety Well-designed cutting machines take worker safety into consideration, producing less vibration and noise, thus maintaining a comfortable working environment. ■Environmental Consideration Tire recycling contributes to environmental protection. It allows for the efficient processing of tires and maximizes the extraction of reusable materials.

• Plastic processing machines (cutting and rolling)
• Rubber
• Mechanical Design

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

• Inspection robot
• Picking robot system
• Image Processing Equipment

"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in quality control of the product. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Ease of Operation Settings and adjustments are relatively simple, and maintenance is also easy. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and discharge the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the condition. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.

• Filling and bottling machines
• Liquid and beverage filling machines
• Other filling machines

A cutting machine developed using diamond saws extracted from thousands of meters deep in the ocean. ■ High Cutting Precision The diamond saw is made from extremely hard materials, allowing for precise cutting. This makes it suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is an extremely hard material, and the lifespan of the cutting blade is long, eliminating the need for frequent replacements and providing stable performance over an extended period. ■ Smooth Cutting Surface Using a diamond saw results in a smooth cutting surface, reducing the effort required for finishing work and shortening the time needed. ■ Compatibility with Various Materials It can cut a variety of materials such as concrete, stone, ceramics, and metals, making it suitable for a wide range of applications. ■ Low Heat Generation It generates little heat during cutting, reducing the risk of material deformation and burning, which improves cutting quality. ■ Efficient Cutting The cutting speed is fast, allowing for efficient progress in work, thereby enhancing productivity. ■ Safety When used properly, it produces less vibration and noise during cutting, enabling safe operation.

• Plastic processing machines (cutting and rolling)
• Resin processing machine
• Mechanical Design

**Advantages of Cutting Machines Using Diamond Saws** ■ High Cutting Precision Diamond saws are made from extremely hard materials, allowing for precise cutting. They are suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is a very hard material, resulting in a long lifespan for cutting blades, reducing the need for frequent replacements. This helps lower operational costs and maintain stable performance over a long period. ■ Smooth Cutting Surface The cutting surface is smooth, which reduces the effort required for post-processing. This shortens the time needed for finishing work. ■ Compatibility with Various Materials They can cut a wide range of materials, including concrete, stone, ceramics, and metals. ■ Low Heat Generation There is minimal heat generated during cutting, reducing the risk of material deformation and burning. ■ Efficient Cutting The cutting speed is fast, allowing for efficient work progress and increased productivity. ■ Safety When used properly, there is less vibration and noise during cutting, enabling safe operation.

• Plastic processing machines (cutting and rolling)
• Mechanical Design
• Food Cutting Equipment