マツボー List of Products and Services

The basic principle of plasma electrolytic polishing is similar to that of electrolytic polishing, where the workpiece to be polished serves as the anode, and the electrolyte side (nozzle side) acts as the cathode, with voltage applied. In the case of plasma electrolytic polishing, the applied voltage is higher compared to electrolytic polishing (200V-400V, depending on the product), and the electrolyte is a salt-based solution individually designed by the manufacturer according to the material of the product. This solution is environmentally friendly, easy to handle, and recyclable. When voltage is applied, a gas phase is generated around the workpiece to be polished, and plasma is formed in that area, which polishes the surface of the workpiece. Similar to electrolytic polishing, protrusions dissolve, smoothing occurs, burrs can be removed, and it is also possible to achieve a gloss greater than that of electrolytic polishing. Our new product, the "plasmotion plasma electrolytic polishing device," can supply the electrolyte to any position of the workpiece to be polished through a nozzle, enabling selective polishing, as shown in the illustration below. It is also suitable for polishing complex structures manufactured by 3D printers, and plasmotion has a track record of medical parts with a hole diameter of Φ1mm.

• Special Processing Machinery

- High-speed vibration of the container along a programmed trajectory, mixing solely by the inertial force of the raw materials - Usable for any combination of powder-powder, powder-liquid, and liquid-liquid - Processing in an overwhelmingly short time - Contamination-free - Simple structure for easy cleaning - No wear parts - Minimal heat generation - Scalable from small quantities to mass production - Energy-saving and reduces environmental impact with less waste liquid

• shaker
• Mixer/agitator
• Food Processing Equipment

The FAMAT sampling valve is used by major pharmaceutical companies, biotechnology companies, and chemical companies around the world (Roche, Novartis, Merck, Johnson Matthey, Pfizer, Basf, GSK, Bayer, Lonza) and has received high acclaim. Designed for powder sampling, it eliminates dead space, improves cleanliness, and is designed to prevent cross-contamination. The globally patented Expanding Piston Technology (EPT) is uniquely designed to allow for the most typical sampling, where the piston expands directly against the inner wall of the valve body to seal, eliminating the need for O-rings or seats, thus reducing the risk of sample contamination. Flexible materials utilize the dedicated ILC Dover's AmorFlex anti-static, chemical-resistant reinforced film (https://www.ilcdover.com/products/armorflex-films/), ensuring clean and safe containment while providing the convenience and productivity of single-use.

• valve

Features - Various gases can be used (Ar, He, N2, O2, SiH4, mixed gases) - The device can operate with recipes - PVD (physical vapor deposition) mechanism can also be added. Advantages of the process Low-temperature surface treatment: Original material properties are maintained. No coating required: Ions are injected deep, so the surface does not peel off. Respects the shape of the parts: No additional processing is needed. Precise and localized surface treatment: Process optimization is possible. Sample electrical conductivity: Not a concern. Insulating materials can also be treated. Environment: As it is a dry process, there is no chemical waste. Effects of ion implantation Steel: Surface hardening (4 times for stainless steel), excellent wear resistance. Stainless Steel 316L: Friction coefficient reduced by half, pitching resistance improved tenfold. Aluminum: Surface hardening (7 times), significant reduction in friction coefficient, high corrosion resistance. Copper and copper alloys: Strong resistance to oxidation and wear, surface hardening (4 times). Gold: Surface hardening (7 times), increased density, significant reduction in porosity of electroplated layers.

• Automotive Connectors
• aluminum
• Plasma surface treatment equipment

By supplying pre-degassed raw materials horizontally within a vertically configured upper and lower roll, compared to a horizontally arranged roll type, there is less powder drop, and stable flakes can be obtained with high yield. 1. High bulk density products can be continuously and stably obtained, and low bulk density raw materials can also be compacted due to continuous pre-treatment with the hopper, horizontal screw, and degassing device. 2. High product yield is achieved through the selection of pre-degassing and breakers, resulting in high flake yield with minimal generation of fine powder. 3. The installation area and height per processing capacity are small, making it easy to scale up to larger machines. 4. As it is a dry process, intermediate processes such as wetting, mixing, and drying are unnecessary, allowing for reductions in both initial and running costs, easy condition changes with small sample sizes, and no need for binders. 5. The compression rolls are designed to accommodate a range from low to high loads, suitable for soft to hard flakes, and there are also cantilever roll types like the FR type that enhance disassembly and cleaning, offering a wide lineup. 6. Maintenance-free Our machines are highly durable, requiring only routine inspections even after continuous operation for 24 hours a day for one year, with no special maintenance needed (excluding consumables).

• Granulating Equipment
• Powder Molding Machine
• Food Processing Equipment

Mix micron-sized powders with media such as water, oil, alcohol, and solvents to create a slurry, then grind and disperse it to the nanoscale. Improve the smooth texture of foods like chocolate. Enhance absorption, reactivity, and solubility. Grind pharmaceutical raw materials to the nanoscale to improve absorption, reactivity, and solubility. Disperse and clarify sunscreen (sunblock) raw materials. Homogeneously disperse high-viscosity slurries such as insulating paints (solder resist). Crush cells like yeast and algae to extract useful components. Process raw materials with concentrations and viscosities that are not feasible with conventional low-viscosity slurry bead mills.

• Food Processing Equipment
• Crusher

High-Speed Inline Total Leak Testing Device for Vials, Syringes, BFS, and IV Bags This device is designed to enable non-invasive, non-destructive testing of various types of pharmaceutical containers and their contents at high production speeds in a 100% inline state. The tests are fast, highly reliable, reproducible, and provide consistent results, allowing for complete batch control without compromising the functionality of the containers or contents. The empty leak or pressure leak methods fully comply with current GMP international regulations. The container integrity test (CCIT) is based on ASTM F2338-09 (Standard Test Method for Non-Destructive Leak Detection of Packages) using vacuum and pressure decay methods. High-class machine design and automation solutions facilitate operations and support the reduction of downtime. The device is equipped with electronic batch record management or manufacturing execution systems and can be integrated into an Industry 4.0 environment.

• Defect Inspection Equipment
• Leak Testing Equipment
• Visual Inspection Equipment

The Sepha Multi-Q is a multifunctional leak tester that can perform multiple types of leak tests with a single device. By changing attachments, it can accommodate leak testing for all types of packaging, including vials, syringes, ampoules, pillow packs, pouches, four-way/three-way seal packages, and MAP (modified atmosphere packaging). It complies with data integrity standards, 21 CFR Part 11, and CCIT. It can detect pinholes as small as 1µm, and testing methods include vacuum differential pressure (ASTM F2338-09(2013)), pressurized differential pressure, and pressure decay methods.

• Leak Testing Equipment

The L-4 can be used for the multipurpose elimination of biological contamination in machines or small enclosure systems, open spaces, and rooms. It allows for quick connections and easy room setups, achieving validated 6-Log kill decontamination. Bioquell's hydrogen peroxide vapor technology effectively decontaminates contaminants such as isolators, BSCs, freeze dryers, pass-throughs, and rack washers connected to the Bioquell L-4. The room decontamination option further enhances the system's versatility. The Bioquell L-4 can be used by installing an indoor distribution head or by connecting from outside the zone to meet specific needs. When using Bioquell products, there is no need to wait for limited temperature or humidity ranges. From the start, the dual-loop technology of the Bioquell L-4 releases steam first and then rapidly converts hydrogen peroxide vapor into water vapor and oxygen, demonstrating its effectiveness. Details of all cycles are printed, and real-time cycle data can be recorded via Ethernet for LIMS, BMS, SCADA, or other data collection systems.

• Gas Generator
• Other clean room equipment and facilities
• Hazardous material processing

Both routine and emergency decontamination can be automated using Bioquell ProteQ as part of contamination management, allowing for the decontamination of rooms and areas. The latest 35% hydrogen peroxide vapor decontamination system can decontaminate everything from small laboratories to large bioprocessing areas. Powerful dispersion reduces cycle times, and new wireless features enable networking of multiple units, making it ideal for areas of any size. For GMP and non-GMP applications, you can choose from pre-registered time cycle or parametric cycle control. Bioquell ProteQ has a built-in aeration function, but you can further optimize the cycle with an optional wireless aeration unit that can be stored directly in the main unit. Validated high-level decontamination allows for easy coverage of all exposed surfaces with vapor in a single cycle.

• Gas Generator

This device has made continuous measurement of nanoparticles possible for the first time in the world, and if used for evaluating and managing processes from research to production, it can significantly improve quality control and production efficiency.

• Other inspection equipment and devices
• Analytical Equipment and Devices
• Weighing Control

Incorporating Bioquell's hydrogen peroxide vapor decontamination technology, which has a long-standing reputation and track record in Japan, this isolator can improve workflows and enhance productivity. With customizable configurations of 2, 4, or 6 gloves, you can implement an aseptic workspace at a reasonable cost and with a short lead time. It offers excellent advantages in terms of materials and structure, as well as ease of installation and operation, as follows:

• Gas Generator
• Testing Equipment and Devices

Selected for the SBIR Program Phase I of the U.S. National Science Foundation. Mass production of uniform nanoparticles ranging from 50 to over 500 nm at a continuous rate of over 100 mL/min. Functionality for nanoparticle concentration and organic solvent dilution is provided by a TFF unit. Achieved a filling rate of over 99% through active loading of liposomes. Scale-up from lab-level to mass production, which was impossible with conventional equipment, is now feasible. Additional processing steps such as crystal injection and surface modification can be added to the manufactured liposomes, enabling highly flexible continuous production.

• Homogenizer

Tear open plastic bags and containers containing food and organic waste from supermarkets, restaurants, and convenience stores. Crush the contents into a juice or paste consistency. The torn packaging will be separated and collected to ensure it does not mix with the juice or paste. It can also be used for food contained in aluminum or steel cans. The purity of the juice or paste is over 99.5% (i.e., plastic and metal contamination rate < 0.5%).

• Other processing machines
• Other packaging machines

It is a 3D printer for construction. It is capable of creating large structures such as houses, hotels, precast concrete, building materials, art objects, tombstones, furniture, and coral reefs.

• others

The NDT-4000 is a device testing system designed to test devices and samples under vacuum conditions and controllable uniform thermal and cooling cycle conditions. The NDT-4000 features computer control, safety interlocks, and multiple levels of access with password restrictions. This system can be used to test devices and samples over extended periods exceeding 36 hours with automated heating and cooling cycles while varying temperature conditions defined in a recipe. A common application of this system is space simulation. The approximate size of the chamber is 43 inches in length and 24 inches in diameter. The 16-inch by 32-inch sliding thermal platform can control temperatures ranging from -100°C to 150°C within ±1°C of the surface area. This platform is mounted on a roll and can be extended up to 75% of its length to accommodate devices and samples. The chamber is equipped with four 8-inch CF flanges, allowing customers to configure feedthroughs tailored to their needs for digital/analog communication, temperature measurement, power, RF, and other instrumentation requirements.

• Other mounting machines

This technology allows for the optimization of the manufacturing of barrier films, optical multilayer film products, functional fibers, displays, and a series of related custom applications. The PlasmaMAX hollow cathode can be customized in shape, making it easy to integrate into horizontal inline vacuum deposition systems, vertical inline vacuum deposition systems, and roll-to-roll web coating processes. With an easily customizable design platform and stable processes across a wide range of pressure levels, it can be used with most existing CVD and PVD equipment, enabling performance optimization at a low cost.

• Plasma surface treatment equipment

This is one of the resistance measuring devices from the German company Schuetz, a specialist in micro-resistance measurement for parts used in automobiles, aircraft, and power cables. It measures the surface contact electrical resistance value of the test material while the electrodes are pressed against it with a specified pressure. It is ideal for evaluating weldability and surface treatment after the etching process of aluminum and aluminum alloy materials and panels in the automotive and aerospace industries. The pressure applied to the sample by the electrodes and the resistance measurement time are variable. It is also possible to measure the surface contact resistance values of materials other than aluminum.

• Other inspection equipment and devices

On February 17, 2021, from 10:30 AM, we will hold a free webinar on Posiflate. For details and to register, please visit the link below: [Matsubo Posiflate Valve Dedicated Page - URL]. This valve features a rubber seal ring that expands and contracts with compressed air, resulting in extremely low sliding during the opening and closing of the valve body compared to conventional butterfly valves. When closed, the valve body reaches the closed position, after which the seat expands to ensure a reliable seal. When opened, the seat contracts before the valve body opens. The material has low granulation formation and wear, maintaining initial sealing performance over a long period. It offers various advantages, especially for materials with high wear resistance, low thermal properties, and applications requiring high sealing performance in air transport lines. 【Non-sliding】 The sliding between the valve body and the valve body is minimal, resulting in less frequent replacement of consumables (valve body, seat). 【High airtightness】 The expansion and contraction of the seat enable reliable sealing. 【Versatile】 The materials of the housing, valve body, and seat can be changed according to the application. 【Multiple specifications】 In addition to domestic pressure-resistant explosion-proof specifications, there is a wide range of products including high-temperature water-cooled valves.

• valve

Menzel is a specialized manufacturer of custom motors in Germany. We have a large inventory of special motors as listed below, and we can arrange for urgent deliveries. We can supply motors with the same dimensions as those from Siemens and TMEIC. We can assist with replacements for discontinued motors that have failed, so please feel free to consult with us. We can provide custom-made motors that major motor manufacturers cannot accommodate. If you need various custom-made motors, please consult with us.

• DC Motor
• Other motors

In conventional tap density measurement devices, the test specimen may become tilted within the cylinder, and since the memory is read by the human eye, discrepancies can occur in the measured and calculated values. GranuPack automatically performs the measurement and calculation of tap density, allowing for continuous recording of the changes in bulk density with each tap, thereby eliminating errors due to human error. An option for measuring tap density at temperatures up to 200°C is also available.

• Testing Equipment and Devices

It is very important to evaluate how powder and powdered products behave in dynamic environments. At GranuDrum, we can assess the behavior of samples (angle of repose, cohesiveness, flowability) in dynamic environments by filling samples into a transparent cylindrical cell and rotating it at different speeds.

• Testing Equipment and Devices

At GranuCharge, samples of powder and powdered products are passed through pipes arranged in a zigzag shape, and the charge amounts before and after are measured and compared. There are no measurement discrepancies with the automatic measurement operator. The standard material for the pipes is SUS316L, but options for aluminum, PVC, and high-density polyethylene are available. The piping sections are interchangeable, allowing for the evaluation and comparison of charge amounts for different piping materials.

• Testing Equipment and Devices

- The measurement environment (temperature, humidity) can be set. - It can measure down to the world's smallest detection limit (0.0013 to 100 cm3·pkg-1·24h-1).

• Other packaging equipment, materials and tools

The particle ALD (Atomic Layer Deposition) system for research and development can be utilized for various development purposes. It is capable of processing film formation on nanoscale particles from milligrams to kilograms. - Uniform control of film thickness using methods including fluidized beds - Three sizes of reactors with different capacities - Individual temperature control for multiple precursors - Ability to deposit various films on diverse particle materials - Easy creation of custom recipes and automated operation - Removable particle containers * There is also a lineup of equipment for mass production.

• Lithium-ion battery
• CVD Equipment
• Other surface treatment equipment

Matsubo Co., Ltd. offers a smart logistics integration system. Our main products include laser-guided unmanned transport vehicles, innovative palletizers that do not require pallets, and high-density automated warehouses, showcasing the latest solutions for factory digitization. By digitizing the logistics functions of factories, the following can be achieved: - Resolution of labor shortages - Reduction of human-induced product damage and shipping errors - Reduction of labor costs *For more details, please download the PDF or contact us.

• others

Parylene is a high-performance resin with biocompatibility, but it has the disadvantage of lower gas barrier properties compared to inorganic oxides. Therefore, by alternately depositing Parylene and oxides like a sandwich, it becomes possible to create high-performance films with excellent barrier properties, making it ideal for medical applications that require miniaturization and thin films. Parylene and ALD can be deposited in the same chamber (in-situ) without breaking the vacuum, so there is no concern about particles. Additionally, manufacturers have process know-how, so information regarding recipes can also be provided. We also conduct demonstration film deposition, so please feel free to contact us.

• CVD Equipment

- This is the world's first 3D printer for tombstones. - We can offer tombstones that are full of artistic flair, ranging from pyramids to kofun-style and Western-style. - We can create massive tombstones up to 10m x 10m in size. *If you desire an even larger size, we can discuss the shape and other details.

• others

By simply attaching the antenna to the plasma processing device window, abnormalities within the device can be detected.

• Other measurement, recording and measuring instruments

- Monitor the fluctuations of current and voltage with a high resolution of 1 microsecond and detect anomalies. - Can be easily installed between the RF power supply and the matching box. - Communication is possible via Ethernet Net (CAT) and other means.

• Other measurement, recording and measuring instruments

Our company handles PaperTech's "Paper Break and Defect Detection System." "WebVision" boasts a track record of over 700 systems in more than 30 countries, achieving high performance and high-efficiency return on investment that contributes to improved productivity and product quality. With GigE digital cameras, it can capture high-speed video at 50 to 500 images per second, enabling instantaneous tracking of paper break events, image playback, and defect detection through comprehensive software. Additionally, it can be continuously used in harsh environments that are high-temperature, high-humidity, and prone to dirt, thanks to lighting options and camera housings tailored to the usage location. We also introduce products from Raiko, which offer edge crack detection, defect edge marking, unwind control, paper break detection, and lane marking systems. *For more details, please refer to the PDF materials or feel free to contact us.

• Other information systems
• Other core systems

The portable contact angle meter "PG-X+" is a device that allows measurement simply by placing the measurement head on a flat sample. It does not require a dedicated pump, and it comes with a tube that does not react with solvents, enabling the use of solvents with just the main unit. Its ultra-compact and lightweight design, about the size of a palm, makes it easy to carry for on-site measurements, and it is very easy to handle. 【Features】 ■ Measurement possible without cutting the sample ■ Ultra-compact and lightweight, easy to carry ■ Capable of measuring various samples, both small and large ■ Built-in CCD camera automatically captures drop images to the PC ■ Contact angles are automatically evaluated with the included analysis software *For more details, please request materials or view the PDF data available for download.

• Optical Measuring Instruments
• Image Processing Equipment
• Other measurement, recording and measuring instruments

- Low-temperature treatment: Processing is possible even with substrates that have low heat resistance. - High-speed processing: High-speed processing is possible with a linear head up to 75mm wide. - Multi-head: Multiple heads can be selected, from large area heads to a 1.6mm mini-beam head and handheld types. Compatible with uneven shapes. - Mixed gas: Hydrogen gas can be mixed. - Resin and metal substrates: Nylon, polyimide, aluminum, titanium, etc. - Stable processing: Traceability can be achieved.

• Printed Circuit Board

- Inline compatibility (no problem with fluctuations) - Non-contact measurement of paint and coating thickness (measurable film thickness: 0.2 to 250 µm) - Capable of measuring both wet and dry films - Can reduce the cost of paint/coating materials - Improvement of production throughput

• Coating thickness gauge
• Weight related measuring instruments

The "PG-X+" is a portable contact angle meter that can measure the contact angle simply by placing it on top of a sample. There is no need to cut out the sample, contributing to improved work efficiency. It is lightweight and compact, making it easy to carry to the field, and it automatically completes the process from liquid droplet application to image acquisition and contact angle calculation. It is also easy to handle and does not require advanced skills. 【Features】 - Compact and lightweight, palm-sized for easy portability - Capable of measuring various samples, both small and large - Built-in CCD camera automatically captures droplet images to the PC - Available for sale as well as rental options - Contact angles are automatically evaluated with the included analysis software *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• Optical Measuring Instruments
• Image Processing Equipment
• Other measurement, recording and measuring instruments

Dynavac is a leading company in coatings for telescopes. - Film formation using sputtering and evaporation - Adapts to various mirror shapes - Film thickness uniformity: less than ±5%

• Other surface treatment equipment

Principle: DC-based Ion Milling Features: Simple and robust structure Quick response time (depending on the amount of cutting) Zero etching capability Simple maintenance with DC-based source (gridless, filamentless) Applications: Thickness adjustment of temperature compensation layers (SiO2) for SAW filters, thickness adjustment of LTO, AlN films, etc. Thickness and frequency adjustment of piezoelectric films such as AlN and LTO Thickness adjustment of other conductive and non-conductive films Delivery Record: Japan: Multiple units Overseas: Numerous units delivered

• High frequency/microwave parts
• Piezoelectric Devices
• Sensors

The US company AMS's sputtering equipment (piezoelectric films, dielectric films, metal sputtering equipment) achieves high in-plane uniformity primarily for Al films and Mo films, as well as many other films.

• Piezoelectric Devices
• Sensors

This is a heat seal tester designed to keep costs down by minimizing specifications. Please refer to the following basic information for the specifications.

• Testing Equipment and Devices

This is a high-efficiency ozone decomposer manufactured by PARAM, designed for use under vacuum conditions. By developing materials with several times higher decomposition efficiency compared to conventional products, it boasts a very high processing capacity and is an ozone decomposer that generates no dust.

• Other semiconductor manufacturing equipment
• Other filters

■A 3LDK home can be built in just 48 hours. ■A home can be constructed starting from approximately 3 million yen. ■It can be manufactured by two people, and specialized construction or civil engineering workers are not required. ■Design can be easily created from 3D CAD data.

• Organic Natural Materials
• Other assembly machines

From pinpoint spots to the entire circuit board, we can blast-remove insulating films (such as parylene, urethane, acrylic, etc.). Even for components that are susceptible to electrostatic discharge (ESD), our unique ionizer effectively reduces damage to the components. By minimizing the flow during blasting, we have been able to reduce damage compared to other products. Additionally, we use our proprietary blasting powder (Carbo Blast 25A electronic grade powder).

• Air Tools

- Measurement is possible with an accuracy of 1%. - Measurement is possible with a time resolution of 1μs. - Measurement is possible for multiple frequencies, not just a single frequency (Ocye Poly Octiv Suite). - Ion flux can be measured (Octiv Suite).

• Other electronic measuring instruments

By using a unique laser line light, speckle noise is prevented, allowing for the rapid acquisition of 3D data for each pixel with a CCD array detector.

• Image Transmission Equipment

We will ensure the complete removal of contamination during sample observation using electron microscopes and vacuum chambers. There will be no damage or contamination to the samples. The intensity of the plasma can be monitored to automatically control parameters such as pressure.

• Other physicochemical equipment