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エーディーディー

capital2000Ten thousand
number of employees20
addressKyoto/Ukyo-ku, Kyoto-shi/7-1 Saiin Hiracho, Kura Entertainment Building 8F
phone075-322-6770
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last updated:Jun 25, 2024
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Image Processing Appearance Inspection System "iVision" Image Processing Appearance Inspection System "iVision"
[Case Study] Image Processing Visual Inspection System iVision [Case Study] Image Processing Visual Inspection System iVision
Network software Network software
VariCAD 3D CAD software VariCAD 3D CAD software
Case Studies by Item and Introduction Style: Appearance Inspection System iVision Case Studies by Item and Introduction Style: Appearance Inspection System iVision
Business system development Business system development
class="retina-image"

We will perform extraction of IC chips arranged on the tray, check for different varieties, and determine their orientation.

We will conduct a quantity inspection of devices such as IC chips arranged on a tray and perform a series of tasks up to printing the label seal at the time of sealing.

The specifications of trays vary, making it labor-intensive to confirm quantities and check for contamination with different varieties!! We conduct quantity confirmation and checks for contamination with different varieties and orientation of devices such as IC chips arranged in various standard trays. If there are no issues, we introduce a system that prints labels to be affixed during sealing at the same time【Instruction manual available】. ADDI Co., Ltd. has been able to accommodate a wide range of customer needs through years of expertise in developing inspection equipment. Additionally, our know-how allows us to provide delivery solutions tailored to customer requests. "Our company's work style is difficult to automate," "We have requested support from various companies in the past, but were turned down." The image processing visual inspection system "iVision" solves these problems! *For details, please download the catalog in PDF format. First, we confirm with our customers "what" and "in what condition" they want to conduct inspections, then we consider appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software

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A dimensional measurement system that measures various dimensions of resin molded products in a single operation.

Using the XY operating stage, it is possible to measure all necessary dimensions that require management in resin molded products in a single operation.

In dimension measurement, many people use calipers or dedicated measuring devices. While these instruments can accurately measure dimensions at individual points, the effort required can often become an issue when there are numerous measurement points. The dimension measurement system we propose utilizes a camera and an XY operating stage to comprehensively measure the necessary points with a single operation of the device. Additionally, even when there are many varieties, it is possible to measure without setting values each time by registering the measurement points for each variety.

  • Image Processing Software

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A system for checking the presence of electronic components on the substrate, incorrect types, and the orientation of components.

We will conduct a comprehensive inspection related to the mounting of electronic components on the substrate, including issues such as missing components, different types, and incorrect mounting directions.

The inspection of electronic components on printed circuit boards involves a wide variety of types and numerous items to check, so you may be relying on visual inspections. Our proposed system utilizes an XY operating stage, allowing for the inspection of the presence, type differences, and installation direction differences of components on boards of 500mm x 500mm size. Additionally, through type registration, it becomes possible to conduct accurate inspections even on boards with similar layouts.

  • Image Processing Software

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Inspection system for detecting fine defects attached to metal plates and glass.

This is a system that integrates a microscope, a working stage, and analysis software to perform inspections automatically while visually confirming them, as opposed to using a stereo microscope for the inspection.

When conducting inspections using a stereo microscope, inspectors tend to accumulate fatigue as they must constantly look through the microscope. Additionally, since inspections are performed while moving the entire workpiece, there can be areas that are overlooked or places that have been inspected but are unclear, making it very labor-intensive to check them later. This system automatically inspects the workpiece sequentially from the edges, preventing oversights and automatically mapping defective areas. By visually reconfirming the results, it reduces the burden of work. Even for detailed inspections of defects, the machine can repeatedly perform inspections, allowing for accurate and thorough checks without omissions.

  • Image Processing Software

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A system for automatic inspection of the surfaces of large components such as wooden doors and wall materials.

A system that performs automated inspection of surfaces of large panels, such as those that are labor-intensive to inspect visually, using a 2D operating robot and stage.

When visually inspecting the surfaces of large wooden doors and panels, workers can easily experience a significant burden, which may lead to issues such as missed defects. This system employs a 2D operating scara robot equipped with a camera and lighting to thoroughly check the inspection targets, creating an inspection system. By selecting the camera's precision according to the size of the defects to be detected, inspections can be carried out with stable accuracy.

  • Image Processing Software

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An automatic inspection system for the overall appearance of resin bottles with protrusions.

A fully automated inspection system that conducts comprehensive inspections using multiple stages for defects such as scratches, black spots, dirt, and printing errors on resin bottles with nozzles.

In the case of a standard cylindrical resin bottle, it is possible to conduct inspections using devices that rotate the workpiece; however, if there are protrusions such as a spout, those areas cannot be inspected, and alternative measures such as visual inspection may be necessary. This system implements full automation by adding a special camera to inspect the nozzle area.

  • Image Processing Software

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A system that improves the transport line for roll products and conducts inspection of the end faces during transport.

A inspection system that has a mechanism for rotating the workpiece on the conveying device to perform appearance inspection of the cut surface of rolled products.

A system that performs inspections during transportation to detect defects (such as dirt or double cuts) on the cut surfaces that occur when slitting films and tapes. By conducting inspections during transportation, it becomes possible to carry out inspection tasks without the need for additional work processes.

  • Image Processing Software

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Case study of automated visual inspection: Example of individual packaging inspection for confectionery products.

A case study of automating visual inspection by installing cameras and lighting on the conveyor line to capture and inspect the individual packaging status of confectionery products!

Regarding the inspection of individually packaged confectionery items being transported on a conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that have been implemented with cameras and lighting on existing conveyor lines for inspection purposes. When conducting visual inspections of confectionery items flowing in large quantities on a conveyor, it is common to have inspectors stationed on the line to perform the checks. However, when items are flowing in large volumes, it becomes easier to overlook defects. Additionally, if an inspector is absent, it becomes necessary to secure personnel to carry out the inspection tasks. To alleviate these burdens, we encourage you to consider automated inspection. **Features of this system:** - Inspection can be performed on the conveyor line without creating a separate inspection system. - Since inspections are conducted on the conveyor line, it is possible to inspect without the need for additional equipment. - Even for items flowing in large quantities, it is possible to detect defects among them. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible for inspection.* *Detailed processing information and flow are included in the PDF.*

  • Image Processing Software

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Fully automated inspection system for checking the dimensions and engraved characters of rod-shaped and tubular components.

A fully automated inspection system that automatically inspects the dimensions, warping, and printed characters of rod-shaped and tube-shaped components made of metal, resin, and natural materials.

Rod-shaped and tube-shaped materials can be made from various materials, but due to the characteristics of the original material, there may be variations in length and diameter, or warping may occur. For these materials, by measuring while rotating the component, we can check the conditions of length, diameter, and warping. Additionally, by rotating the component, we can also perform complex inspections such as reading the text written on the side simultaneously.

  • Image Processing Software

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A system for automatic inspection of various characters and logos printed on packaging boxes.

A inspection system that determines the printing condition and printing position of printed materials such as lot numbers and logos on boxes.

When packaging products, it is common to print various information such as lot numbers, product names, and logos on the packaging boxes. However, when checking whether this printing is done correctly according to the specified information, it may sometimes be done at the stage when the boxes are stacked on a pallet. However, conducting inspections at that stage requires repacking and reprinting, which is very labor-intensive. Therefore, by verifying the printed content immediately after printing, it becomes possible to reduce this labor.

  • Image Processing Software

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A system for inspecting films and paper that are transported at high speed in a roll-to-roll manner.

A inspection system that installs a camera on a roll-to-roll transport device to conduct visual inspections during the winding process.

In the paper manufacturing, sewing, and resin film processing industries, roll-to-roll winding devices are used. A camera is installed on these devices to create a system that conducts defect inspections, such as surface dirt, during the winding process. When a defect is detected, measures are taken, such as stopping the winding device or displaying the distance from the starting position to the location of the detected defect.

  • Image Processing Software

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A testing system to check the arrangement and errors of sample mounts and color samples.

Automatically conduct inspections of sample books that have various colors and designs arranged, such as color samples and sample boards.

In color samples and sample boards, multiple colors and designs are printed or attached on a single sheet of paper, which poses a risk of incorrect samples due to placement errors or miscoloring. Therefore, by using images to determine whether the finely arranged small pieces of samples are in the correct color and positioned correctly, it becomes possible to eliminate these mistakes.

  • Image Processing Software

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Inspection system for conducting inspections during the secondary processing (printing process) of resin molded products.

Perform imaging according to the printing conditions in the printing process of resin molded products and conduct automatic inspection.

In the secondary processing of resin molded products, the printing process may involve multiple layers of printing. If inspection is conducted after all printing processes are completed, it becomes difficult to determine at which stage the defects occurred. Additionally, since time has passed since the printing was done, if there is an issue in the printing process, the response may be delayed, potentially leading to an increase in defects during that time. Therefore, by conducting automatic inspections immediately after each printing stage is completed, it becomes possible to promptly identify which printing process caused the defects, allowing for improvements in the process. Furthermore, by capturing images in environments tailored to each stage immediately after printing, it is possible to reliably detect defects. Our system can accommodate this by installing multiple cameras in a single inspection system.

  • Image Processing Software

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A system for automatic inspection of the appearance of tablet and similar pill products.

A system that installs cameras and lighting on the tablet transport line to inspect for defects such as scratches, cracks, and black spots.

Since tablet products are produced in large quantities, it becomes very difficult to conduct visual inspections. Additionally, while dedicated inspection equipment is high-performance, it is also quite expensive. Therefore, by installing cameras and lighting on the conveyor line and conducting inspections during transport, it becomes possible to implement automatic inspections relatively inexpensively.

  • Image Processing Software

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Automatic inspection system for extruded products

An automatic inspection system that installs a camera near the exit of the extrusion molding machine to conduct inspections immediately after molding.

When inspecting long materials like those produced by extrusion molding, it is common to cut them to an appropriate length or to rewind them and conduct inspections at that time. However, by installing a camera near the exit of the molding machine and performing inspections immediately after molding, it becomes possible to quickly detect any abnormalities that occurred during the molding process, and inspections can be carried out without having to go through a separate process for inspection.

  • Image Processing Software

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A system that partially improves the transport line for resin molded products and conducts inspections during transportation.

A testing system that installs a rotating device in the transport process of resin molded products to conduct appearance inspection of the outer peripheral area during transport.

In the side inspection of cylindrical products, it is difficult to inspect the entire side while they are flowing on the conveyor line. However, by installing a rotating device in the middle of the line and conducting the inspection there, it becomes possible to inspect the outer circumference. In this case, it allows for inspection during transport without the need to set up a separate line for the inspection device.

  • Image Processing Software

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Image processing system for measuring the position and dimensions of holes on a metal plate.

An image processing visual inspection system that simultaneously inspects the position and size of holes opened in a metal plate, as well as the condition around the holes.

Measuring the relative positions and dimensions of numerous holes opened on a metal plate manually is a very labor-intensive task, even for experienced workers. Additionally, the more measurement points there are, the longer it takes. Furthermore, with devices that measure dimensions from images, if the size is too large to fit on a single screen, measurement may not be possible. In response to these issues, our system, which combines a general-purpose stage and an image processing system, allows for various dimension measurements to be performed simply by setting it up, accommodating both large items and those with many holes.

  • Image Processing Software

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A system that installs a camera on the processing line of resin molded products to conduct inspections during processing.

A fully automated inspection system that enables processing while simultaneously performing automatic inspection during the processing of resin molded products.

Generally, when conducting inspections, it is necessary to re-inspect the processed components in the inspection process. However, this system allows for inspections to be conducted while processing by installing cameras in the processing line, modifying part of the line, and adding a discharge mechanism. Since inspections are performed during the processing stage, there is no need to establish a separate inspection process, which is expected to reduce workload. Additionally, compared to creating separate inspection equipment, it can be implemented at a relatively low cost.

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Automatic inspection system for checking the wiring and resin filling condition on the lead frame.

A semi-automatic inspection system that allows inspection of the lead frame sequentially from the edge of the workpiece.

State inspection on the lead frame may involve the use of optical microscopes, and visual inspection requires a significant amount of effort. Additionally, typical image processing devices cannot inspect the entire lead frame at once, often necessitating manual movement of the workpiece, which does not reduce labor and may also lead to errors. The system introduced here is an image processing inspection system that can be implemented relatively inexpensively using a general-purpose stage and customizable inspection software.

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Inspection of the surface coating condition of metal parts such as bolts using image processing.

An appearance inspection system that uses a camera to assess the coating condition for rust prevention and other purposes on the surface of metal parts.

Introduction of an image processing appearance system that inspects the implementation status of coating treatments such as rust prevention using a camera. Coating treatments are often performed in large quantities, and when inspections are conducted visually, there is a high likelihood of missing inspections. Therefore, by using automatic inspection, it becomes possible to inspect a large number of components in a short period of time.

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Fully automated inspection system for the appearance of rod-shaped resin molded products.

A fully automated inspection system that automatically detects various defects such as shorts and burrs on the outer circumference of rod-shaped resin molded products.

A fully automated image processing visual inspection system that aligns the orientation of parts from a parts feeder, conducts inspections of various defects on the end faces and outer peripheries of the parts using a rotating mechanism, and separates and discharges good and defective products!

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Fully automated inspection system for cylindrical components such as washers, nuts, and eyelets.

A fully automated inspection system that automatically conducts defect inspection of metal parts such as scratches and measures dimensions like outer diameter and inner diameter.

A fully automated image processing visual inspection system that supplies parts from a parts feeder, simultaneously conducts defect inspection for scratches and dirt on both end surfaces of cylindrical metal parts, measures dimensions such as outer diameter, and separates and discharges good and defective products!

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Case Study of Automated Visual Inspection: Example of Printed Content Inspection on Packaging Boxes

An example of the introduction of automatic inspection on the conveyor line for reading and verifying the accuracy of text printed on the surface of packaging bags for agricultural products and various materials!

Would you like to switch the printing inspection of text on the surface of packaging bags for agricultural products and various materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. Reading printed text on the surfaces of hard materials such as cardboard boxes and plastic containers can be handled by a relatively large number of inspection devices. However, for materials like burlap and paper bags, where the surface is not flat, printing irregularities can easily occur, and automatic recognition may fail to read the text. Our system can accurately read text according to various text conditions. 【Features of this system】 ■ Inspection can be performed on the conveyor line ■ Confirmation of printed content and reading of barcodes are possible ■ Text printed on uneven surfaces can also be read ■ Inspection locations can be changed based on inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection - Inspection Case of Resin Containers

A case study of automating visual inspection using a multi-axis robot to move and inspect the complex shapes of resin containers!

Regarding the inspection of scratches, dirt, and deformation on resin products with complex shapes, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device that uses a multi-axis robot to hold the workpiece and conduct inspections. In this system, the multi-axis robot holds the workpiece and positions the areas that need inspection towards the camera for imaging and inspection. By using a robot, various surfaces can be directed towards the camera, allowing for sequential imaging and inspection of defective areas, similar to manual inspection. 【Features of this system】 ■ Automated inspection system using multi-axis robots ■ Capable of specifying and inspecting various areas of complex shapes ■ Allows for inspection of various surfaces by freely moving the workpiece ■ The device can be modified based on the inspection requirements *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Rubber Tubular Components

A case study on the automation of a system that installs cameras and lighting for inspecting roll-to-roll rubber tube winding machines!

Regarding the inspection of defects and scratches on tubular materials such as rubber, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce an example of an inspection system that incorporates a camera and lighting onto a dedicated winding machine. For the process of inspecting tubular materials, we will create a dedicated winding device that allows for inspection while rewinding. Additionally, if there is an existing winding device, it can also be adapted for this purpose. Furthermore, this system can accommodate materials other than rubber hoses, such as paper and fabric with varying widths. **Features of this system:** - Construction of a new inspection system using a roll-to-roll winding device - Capable of high-speed transport due to high-precision processing technology - The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible.* *Detailed processing information and flow are included in the PDF.*

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Case study of automated visual inspection: Inspection example of electronic components housed in trays.

A case study of automating visual inspection using a general-purpose XY stage to sequentially inspect the appearance of electronic components housed in a tray!

Shall we switch the visual inspection of electronic components housed in trays from "manual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which allows for inspection of each cell in the tray by installing a camera and lighting on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to inspect the workpieces lined up in the tray sequentially without having to set the camera position each time, allowing us to confirm which cell had what kind of defect. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to inspect the tray cell by cell. ■ Displays a map indicating where in the tray the defects were located. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.

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Case study of automated visual inspection *Examples of inspecting transparent materials such as films.

A case study on the automation of appearance inspection for scratches and wrinkles on transparent materials such as glass and film!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for checking scratches and wrinkles on transparent materials such as glass and film? Inspecting transparent components is difficult with existing appearance inspection devices, but we would like to introduce examples of inspection devices that utilize multiple light sources to enable detection. This system is a hand-operated inspection device that installs a camera and multiple lights on an inspection stand. By sequentially illuminating the multiple lights and capturing images, it allows for inspections similar to those conducted by holding and tilting the workpiece by hand. 【Features of this system】 - A simple inspection system with a camera and lights installed on the inspection stand - Enables inspection of difficult-to-check transparent materials by using multiple light sources - The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

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Case study of automated visual inspection: Inspection case of engraved text on metal rods.

A case study on the automation of visual inspection for reading characters engraved on the side of a metal rod!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for verifying the characters stamped on the side of metal rods and checking for correctness? We would like to introduce a hand-held inspection device that accurately reads characters stamped on flat and curved surfaces, allowing for confirmation of character strings and correctness judgment. In this system, a simple hand-held inspection device is set up with only a camera and lighting on the inspection stand, enabling accurate reading of characters stamped on curved surfaces and surfaces that easily reflect light, which are difficult to read with general-purpose machines. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Capable of reading characters stamped on glossy and curved surfaces ■ The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case Study of Automated Visual Inspection: Example of Log Periphery Inspection Using 3D Sensors

An example of automated visual inspection using a 3D sensor to measure the outer conditions such as the thickness and surface state of logs during transportation!

Regarding the inspection of the outer conditions such as the thickness and surface condition of logs during transportation, would you consider switching from "manual measurement" to "automatic measurement using 3D sensors"? By installing 3D sensors around the logs on the transportation line and scanning the surface, we can create a system that automatically measures thickness and surface conditions without the need for separate measuring devices. For large materials such as logs that are cumbersome to handle, measuring on the transportation line can also reduce the workload for subsequent tasks. 【Features of this system】 ■ Measurement can be performed on the transportation line without the need for separate inspection devices. ■ By attaching sensors to the transportation line, the measurement process can be streamlined. ■ The use of 3D sensors enables the realization of inspection devices that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Spherical Rubber and Urethane Products

A case study of automating visual inspection using a general-purpose XY stage to inspect the size and deformation of spherical rubber products!

Would you like to switch the visual inspection of spherical-shaped parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which has a camera and lighting installed on a general-purpose XY stage movement device, allowing inspection over a specified area. By using a two-dimensional moving stage, it is possible to inspect the entire designated area for each specified area without having to set the camera position each time. This allows for checking whether there are any items of varying sizes, chips, deformations, or anything that does not meet specifications mixed in. 【Features of this system】 - By using a two-dimensional moving stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of any defects and displays a map showing the positions and types of defects found. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of surface inspection of wood grain materials using AI.

A case study of automating exterior inspection by installing cameras and lighting on the line to capture images and inspect the appearance of wood-grained materials flowing on the conveyor line!

Regarding the inspection of materials with designs such as wood grain being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects the surface of materials during transportation. With the use of AI, it becomes possible to distinguish between wood grain and scratches, which are typically difficult to differentiate with standard inspection equipment. 【Features of this system】 - Inspection can be conducted on the transport line without the need to create a separate inspection system. - Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. - By using AI, it can identify and inspect wood grain, which is prone to misjudgment. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including the processing flow, is provided in the PDF.

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Case study of automated visual inspection: Inspection case for checking the welding condition of components.

A case study of automating visual inspection by installing a 3D sensor on a scara robot to check the welding condition of components on a metal plate!

Would you like to switch from "visual inspection" to "automated inspection using a 3D sensor" for confirming whether the components are accurately welded? We will introduce an inspection device that uses a SCARA robot on a fixed inspection stand to check the welding condition on metal plates. By operating the 3D sensor, it becomes possible to sequentially confirm the welding condition of the components attached to the metal plate. 【Features of this system】 - The SCARA robot can operate the 3D sensor even on metal plates of considerable length, allowing for inspection of the entire surface of the metal plate. - By using a 3D sensor, it is possible to confirm the three-dimensional state of the weld, which is difficult to inspect with a camera. - By registering the standard size for welding, it is possible to quickly determine OK or NG. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of container lid condition inspection using 3D sensors.

An example of automating visual inspection to check the sealing condition of container lids flowing on the conveyor line by installing a 3D sensor on the line!

Regarding the inspection of the lids of containers being transported on the line, would you consider switching from "visual inspection" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and measuring the condition of the lids, we can create a system that performs inspections without the need for inspectors to be stationed on the transport line. Using 3D sensors allows us to confirm the sealing condition of the lids, including slight "lifting" that is difficult to detect with overhead cameras. 【Features of this system】 ■ Inspections can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ The use of 3D sensors enables the detection of slight lifting of the lids. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Electronic Component Mounting Status

A case study on the automation of visual inspection to detect issues such as missing component installation, incorrect component types, and component defects on the substrate!

Would you like to switch from "visual inspection" to "automated inspection using cameras" for checking issues such as missed installation of electronic circuit boards, incorrect component types, and missing parts? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage movement device. By using a two-dimensional operating stage, it becomes possible to confirm the mounting status of each individual board even when the same boards are lined up. 【Features of this system】 - It can automatically inspect for missed component installation, incorrect component types, and missing parts for each individual board. - The same boards are lined up, and inspection is conducted sequentially for each one. - Circuit status inspection can also be performed simultaneously. - The device can be modified according to the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Size Inspection of Vegetables Using AI

An example of automating visual inspection to determine the size of fruits and vegetables spread inside a box using a camera and lighting installed above.

In the sorting of fruits and vegetables such as tomatoes spread out in a box based on size, why not switch from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on a stand and using AI for judgment, this system allows for standard determination without measuring individually or using classification devices. By utilizing AI, it becomes possible to distinguish items like vegetables that have uneven measurements. 【Features of this system】 ■ A simple inspection system with cameras and lighting installed on the inspection stand ■ By using AI, it can determine size even for items with uneven color and surface conditions ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case Study of Automated Visual Inspection: Example of Warpage Inspection of Circuit Boards Using 3D Sensors

A case study of automating visual inspection to check the warping condition of substrates flowing on the conveyance line using a 3D sensor installed on the line!

Regarding the confirmation of the warping condition of the circuit boards being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that checks the warping condition during transport without having to individually remove and inspect the circuit boards. By using 3D sensors, it becomes possible to measure the warping condition of the circuit boards passing under the sensor without the need to individually measure specific locations using calipers or gap gauges. 【Features of this system】 ■ Inspection can be performed on the transport line without creating a separate inspection system. ■ Since inspections are conducted on the transport line, it is possible to perform inspections without creating additional equipment. ■ By using 3D sensors, it is possible to measure the condition of the circuit boards without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case study of automated visual inspection: Inspection case for checking the surface condition of metal parts.

An example of the automation of visual inspection using a camera that automatically operates to adjust each surface of metal parts with step differences and conducts inspections in sequence.

Shall we switch the visual inspection of metal parts with height differences from "manual measurement" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which enables dimensional measurement by installing a camera on a general-purpose XYZ stage moving device. By using a three-dimensional operating stage, the camera can be moved to the appropriate position for inspection at varying heights, allowing for sequential inspection of necessary areas and enabling the overall condition of parts with height differences to be confirmed. 【Features of this system】 - By having the camera and stage operate at multiple locations that cannot be captured in a single image, necessary areas can be sequentially imaged and inspected. - Inspection can be performed on parts with height differences, which are difficult to focus on with a fixed camera, by allowing the camera to operate in the Z-axis direction. - A map is displayed showing where and what types of defects were found. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: AI-Based Inspection of Bento Ingredients

A case study of automating visual inspection by installing cameras and lighting on the line to capture and inspect the condition of bento boxes flowing on the conveyor line!

Regarding the mistakes or absence of ingredients in the bento boxes being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects for mistakes in the arrangement or presence of ingredients while they are being transported on the line. This system will also be able to identify irregular items, such as bento ingredients, which are difficult to distinguish with conventional inspection devices, by using AI. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional devices. ■ By using AI, inspections can be carried out for ingredients that do not have consistent shapes or colors. ■ The device can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is provided in the PDF, including specifics and processing flow.

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Case Study of Automated Visual Inspection: Volume Measurement Inspection Using 3D Sensors

A case study of automating visual inspection by measuring the volume of components flowing on the conveyor line using a 3D sensor installed on the line!

Regarding the volume measurement of components being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that measures volume during transport without the need to individually extract and measure each component. By using 3D sensors, it becomes possible to measure the volume of components passing under the sensor without the need to measure specific locations individually with tools like calipers. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ By using 3D sensors, volume measurement can be performed without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you desire can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Metal Components Spread on a Tray

A case study of automating visual inspection using a general-purpose XY stage for inspecting randomly scattered parts!

Would you like to switch the visual inspection of parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which installs a camera and lighting on a general-purpose XY stage moving device, enabling inspection over a specified area. By using a two-dimensional operating stage, it is possible to inspect the entire designated area for each specified section without having to set the camera position each time, allowing you to confirm where and what kind of defects were present. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to sequentially inspect even large areas. ■ It indicates the coordinates of defects and displays a map showing where and what kind of defects were found. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect are suitable for inspection. *Detailed processing information and flow are provided in the PDF.

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Image Processing Visual Inspection System *Proposal for Implementation is being presented.

Proposal for inspection equipment that combines customization to desired forms and reliable initial response: Introduction to "What can be done because it's A.D.D."

iVision is an image processing visual inspection system that achieves high detection accuracy through high-performance software. This product is a system centered around software, but it is not just a standalone inspection software for sale; it is provided as a device that incorporates the software. With this approach, we can propose inspection devices in the desired form tailored to your site. Additionally, our staff will visit your installation location to handle the cumbersome initial setup, allowing for a seamless introduction without imposing any burden on you. Please check out our system and services, which are distinct from other inspection devices!! 【Features】 - Proven track record in various industries, including not only metals and plastics but also building materials, apparel, and food. - Supports automation of various inspections, from micro-sized to large components. - Available in various forms, from inline installations to standalone devices. - Reliable support to ensure you can utilize the inspection device immediately after installation. *For more details, please refer to the PDF materials or feel free to contact us.

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"Introduction to Image Processing Appearance Inspection" booklet *Two technical documents and case studies are being offered.

A comprehensive explanation of the mechanisms of image processing inspection devices and important considerations for their introduction, which you may be hesitant to ask about now! Essential technical materials for beginners to advanced users will be provided.

Image processing appearance inspection using cameras instead of human eyes for analysis and processing! This is an essential technical document summarizing the benefits of automation and key points for implementation. Additionally, you can download a guide that explains the strengths of ADD, which has a proven track record in many industries, along with the implementation process. 【Introduction to Implementing Image Processing Appearance Inspection (From the Mechanism of Inspection Systems to Various Implementation Styles)】 ■ The significance and mechanism of implementing image processing appearance inspection ■ Styles of introducing appearance inspection equipment ■ Utilization of verification data ■ Capabilities of inspection equipment ■ Usage methods and specific examples, etc. → For an introductory guide on image processing appearance inspection that you may have been hesitant to ask about, please download the "Introduction to Image Processing (Integrated Edition)." 【What ADD Can Do】 ■ Strengths of ADD ■ Track record of implementation ■ Support with total systems ■ Reliable support available from the day after delivery ■ Process leading up to implementation → If you want to know about companies that have already implemented it or key points for introducing appearance inspection, please download the "Proposal for Image Processing Appearance Inspection System." *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of Automated Visual Inspection: Gear (Appearance and Dimension) Inspection Example

Introduction of an inspection automation case using a rotating jig, 3D sensors, and cameras to inspect the appearance and dimensions of gears.

Regarding the inspection of defects such as chipped teeth and burrs on gears, as well as dimensional measurements like tooth width, would you consider switching from "visual inspection" to "automated inspection using 3D sensors and cameras"? We would like to introduce a case study of an inspection device that sets the gear on a rotating fixture and conducts inspection and measurement using 3D sensors and cameras while it rotates. By rotating the gear on the fixture and using 3D sensors and cameras to check the condition of the sides, it becomes possible to perform both tooth condition inspection and dimensional inspection simultaneously. 【Features of this system】 - Realization of an inspection device that can check the entire gear using a rotating fixture. - Compatible with various types of gears, including spur gears and helical gears. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

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Possible even with fading or partial loss: Proposal for inspection of engraved and printed text.

It becomes possible to distinguish characters that are difficult to identify with general-purpose character inspection devices, such as those with smudges or partial missing parts.

I want to read characters that are difficult to decipher due to printing defects or font issues!! With standard imaging, it becomes possible to read characters that are difficult to distinguish, such as those that are faded or partially missing, by applying various lighting and aligning the images. [Explanation booklet available] ADDI Co., Ltd. has extensive experience in developing inspection equipment, allowing us to accommodate a wide range of components. With this know-how, we can provide delivery solutions tailored to our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' equipment." The image processing visual inspection system "iVision" will solve these problems! *For details, please download the catalog in PDF format. First, we will confirm with our customers "what" and "in what condition" they want to conduct inspections, and based on that, we will consider the appropriate cameras and lighting, and then propose the necessary inspection equipment.

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Proposal for the introduction of a thickness, defect, and simultaneous inspection system using 3D sensors.

Introduction of a system that simultaneously inspects the thickness and surface condition of materials such as steel plates and films using a 3D sensor.

I want to measure the thickness of films and steel plates!! With a combination of two laser measuring devices and a camera, it is possible to simultaneously inspect the thickness of the workpiece as well as any scratches or dents. [Instruction manual available] In general inspection devices, the inspection is limited to either thickness or defects like scratches, but iVision can create a device that inspects both simultaneously. For those who require inspections of both aspects and are considering the introduction of separate inspection devices, iVision can accommodate this with a single inspection device. ADDI Co., Ltd. has extensive experience in the development of inspection devices, allowing us to handle a wide variety of components. With our expertise, we can deliver solutions tailored to our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' devices." The image processing visual inspection system "iVision" solves these concerns! *For details, please download the catalog in PDF format. First, we confirm what the customer wants to inspect and in what condition, then we consider the appropriate cameras and lighting, and based on that, we propose the necessary inspection devices.

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    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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