日建塗装工業 Product Lineup

Thermo Pro Release is a high-durability, high-release fluororesin coating originally developed by Nikken Coating Industry. It demonstrates excellent release properties and durability even in high-temperature environments above 200°C, preventing resin adhesion and thread pulling during thermal welding and thermal riveting processes. With our unique evaluation technology, we can propose the optimal coating specifications tailored to the customer's usage environment (temperature range, type of resin, etc.). It also excels in abrasion resistance and adhesion, lasting longer than conventional fluororesin coatings. This reduces the effort required for mold cleaning and maintenance, contributing to improved production efficiency and reduced maintenance costs!

Heat sealing (heat plate sealing) is a joining method where the parts of plastic components that need to be bonded are brought into contact with a high-temperature metal plate (heat plate) to temporarily melt the plastic surface, and then pressed together at the melted areas to integrate them. Some plastic pallets made of PP resin (polypropylene resin) are manufactured by integrating the upper and lower parts through heat sealing. The heat plates used in the heat sealing process of these plastic pallets are coated with fluororesin to utilize its property of being "non-stick," which helps prevent melted PP resin from adhering to the surface of the heat plate. However, over time, the fluororesin coating on the heat plate can become scratched or peel off, causing the resin to gradually start sticking. When resin adheres to the surface of the heat plate, the following problems can occur: - The resin is stretched from the adhered areas, compromising the appearance of the product. - Burnt resin that has stuck can mix into the joint area, leading to a decrease in the strength of the joint. - The need to replace the heat plate temporarily halts the production line, resulting in decreased productivity.

PTFE (polytetrafluoroethylene) is a fluoropolymer with extremely low surface energy and excellent slip properties, widely utilized as a non-stick coating that takes advantage of its "non-adhesive" characteristics. It is effective in improving issues such as adhesion, sticking, and clogging in food processing machinery, resin molding processes, and conveying equipment. Notably, it maintains stable release properties even with highly adhesive materials or in high-temperature environments, contributing to increased productivity and reduced defect rates. Our company offers PTFE coatings that optimize film thickness and substrate treatment according to application and usage environment, achieving both durability and non-adhesiveness. We can also accommodate custom specifications tailored to on-site challenges.

PTFE is a fluoropolymer with one of the top-class low friction coefficients among solid materials, making it very effective in reducing friction in sliding parts and conveying components. By reducing friction resistance, it helps to suppress wear and seizure of parts, contributing to the longevity of equipment and reducing maintenance frequency. Additionally, it has an anti-adhesion effect, allowing for stable conveying even in processes that handle powders and sticky materials. Our company designs optimal PTFE coating specifications according to usage conditions and counterpart materials, providing surface modifications that balance practicality and durability.

In the label printing process, issues such as adhesive attachment to the receiving part leading to transport failures and positional misalignment are significant factors contributing to reduced yield. This is especially true for labels with high adhesive strength, where conventional fluororesin coatings or plating treatments often do not provide sufficient effectiveness, and cases of recurrence after a certain period are not uncommon. An effective solution to these challenges is our "NonStick Coating." Based on silicone release technology, our unique non-stick coating significantly suppresses the adhesion of label adhesives. Furthermore, by reducing the contact area through the fine structure of the surface, it demonstrates excellent release properties even against strongly adhesive materials. This results in direct improvements in stabilizing label transport, reducing cleaning frequency, and lowering the risk of equipment downtime. It is increasingly being adopted in many workplaces as a countermeasure against adhesive troubles in the label printing process.

One of the most troublesome challenges in the label printing process is "adhesive residue." Particularly with labels that have strong adhesive properties, glue tends to accumulate on the receiving part, leading to transport issues and misalignment. Traditional fluoropolymer coatings may perform well initially, but they tend to lose effectiveness over time. Our NonStick Coating utilizes the excellent release properties of silicone to fundamentally suppress adhesive residue. Additionally, the release components are supplied from within the coating film, maintaining performance over an extended period. This achieves sustained non-stick properties against adhesives. It is an effective solution that supports stable operations in environments struggling with label adhesive residue.

The adhesive that adheres to the label receiving part accumulates over time, leading to increased cleaning work and equipment downtime. Routine cleaning tasks not only increase the workload but also result in decreased production efficiency. NonStick Coating forms a surface that makes it difficult for the adhesive to "stick" and "remain," thereby suppressing the accumulation of dirt. As a result, it significantly reduces cleaning frequency and contributes to improved equipment operating rates. This coating is ideal for sites that want to achieve stable production while reducing maintenance burdens.

Fluoropolymer coatings, widely used as a solution for adhesion problems, may not always be effective against high-adhesion label adhesives. There are also many cases where the adhesive accumulates over time, leading to recurring issues. NonStick Coating utilizes the non-miscibility of silicone to create a surface that is less prone to adhesive attachment. By further optimizing the surface structure, it reduces the contact area and demonstrates non-stick performance that surpasses conventional coatings. It serves as an effective option for challenges that could not be improved with existing measures.

Many of the equipment stoppages in the label printing process are caused by adhesive sticking to the receiving section, leading to transport failures. Even slight adhesion can cause misalignment and blockages, resulting in line stoppages. NonStick Coating fundamentally eliminates the source of trouble by suppressing the adhesion of label adhesive itself. It enhances transport stability and contributes to the realization of a "non-stopping line." It is an effective means for improving equipment reliability in environments that prioritize stable operation.

Biceram" is a hybrid high-performance ceramic coating that combines a strong ceramic framework primarily composed of silica (SiO2) with an excellent non-stick silicone release agent, achieved through the application of the sol-gel method (liquid phase process). Since it is a "liquid application and baking" process, it can coat complex three-dimensional shapes and fine uneven surfaces with a uniform film thickness. ■ Extremely high film hardness Conventional fluororesin coatings (with hardness ranging from F to about 2H) are soft and prone to scratching. In contrast, Biceram boasts a high film hardness with a pencil scratch hardness of [9H]. It is resistant to scratches even in harsh environments where metal scrapers, spatulas, and workpieces frequently come into contact, allowing it to maintain its initial coating performance for an extended period. We propose it as a new option to address on-site challenges such as "fluororesin is too soft and gets scraped off quickly" and "release failures caused by scratches.

Amid the tightening global regulations on per- and polyfluoroalkyl substances (PFAS), there is an urgent need to explore "fluoropolymer alternative technologies" in manufacturing. ■ Ceramic Coating "Biceram" This is a surface treatment technology that is completely free of organic fluorinated compounds [PFAS-free]. It complies with Japan's "Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 370)" standards, making it safe and secure for use in parts and molds of manufacturing machinery that come into direct contact with food, as well as cooking utensils. ■ Composition of the Coating The technology is based on the "sol-gel method," which produces a dense ceramic solid from a liquid. By incorporating a silicone release agent that exhibits non-stick properties at the molecular level within a robust three-dimensional silica network, we achieved excellent initial release properties and scratch resistance that significantly surpasses that of fluoropolymers, reaching a pencil hardness of 9H. This is ideal for those who want to evaluate alternatives in anticipation of future regulatory tightening and are looking for a safe, scratch-resistant release coating.

Conventional ceramic coatings (such as thermal spraying and CVD/PVD) typically involve large-scale processes that require high-temperature plasma or vacuum equipment, which limits the shapes and substrates that can be coated. ■ Formation of Ceramic Coating Films by Sol-Gel Method Our "Biceram" utilizes the "Sol-Gel method," which is a liquid-phase process that involves applying a liquid (starting material) and then curing it. - A strong coating is formed at a lower temperature (200–250°C) than the usual ceramic sintering temperature, minimizing thermal impact on the substrate. - Due to the liquid process, it can coat complex three-dimensional shapes, fine irregularities, and the inner surfaces of pipes. - The coating itself has a hybrid structure that incorporates silicone release agents within a three-dimensional network of silica (SiO2). In addition to the "uniform applicability" unique to the Sol-Gel method, it simultaneously achieves scratch resistance that surpasses conventional fluororesins with a pencil hardness of 9H and excellent initial release properties.

In the manufacturing process of packings and other products using a resin extrusion molding machine, fluororesin coating is essential to prevent resin adhesion to the die (mold), which is the core component, and to ensure smooth extrusion. ■ Issues with Conventional Specifications The wear load from molten resin is extremely high, and conventional fluororesin coatings have the problem of peeling off in just two weeks. This is particularly problematic in narrow inner diameters of Φ10mm or less, where blast treatment is difficult to apply uniformly, leading to early peeling. ■ Unique Technology "Thermo Pro Release" - Strong Adhesion Our original fluororesin coating "Thermo Pro Release" not only provides a physical anchor effect to the substrate but also employs a special formulation that enhances adhesion to the base material (metal). Even in narrow inner diameter surfaces where blast treatment may be insufficient, it boasts more than three times the adhesion strength of conventional fluororesin coatings. - Wear Resistance With an optimal formulation of wear-resistant binders, it is resistant to wear even in high-temperature and high-pressure sliding environments, maintaining initial release and lubrication performance for an extended period. The lifespan of the die, which was two weeks, has been extended to approximately three months, achieving about six times the duration and enabling planned line operations.

In the extrusion molding of "resin packings" that maintain airtightness in general industries and the chemical and food sectors, the fluidity inside the mold (die) significantly affects product quality. If the slip properties of the die surface are poor, or if the resin stagnates or adheres, it can lead to the occurrence of "eye mucus (protrusion defects)" and "line scratches (line defects)" on the product surface, resulting in reduced yield. ■ Measures Against Eye Mucus and Line Scratches To prevent these issues, fluororesin coatings are often used; however, if they peel off early due to high-load resin flow, it defeats the purpose. Our unique technology, "Thermo Pro Release," is a coating solution that maximizes "adhesion strength" and "wear resistance" while maintaining excellent release properties and slip characteristics. Traditionally, the pre-treatment blasting (roughening) for coatings was difficult to apply to fine hole inner diameters of Φ10mm or less, which was a cause of early peeling. However, our proprietary binder technology allows for a strong adhesion that is more than three times the strength of typical fluororesin coatings. ■ Introduction Effects It effectively shuts out resin stagnation and adhesion inside the die, thoroughly preventing the occurrence of eye mucus and scratches. This stabilizes the quality of delicate molded products and directly contributes to a significant increase in the good product rate in manufacturing sites.

In the "thermal staking process" for the manufacturing of precision optical devices and resin components, issues such as appearance defects caused by resin stringing and resin debris sticking to jigs, as well as frequent jig replacements and downtime due to early wear of conventional release coatings, have become significant challenges. ■ High-Durability Fluoropolymer Coating "Thermo Pro Release" This surface treatment solution combines excellent release properties and heat resistance with robust film characteristics that withstand harsh thermal cycles and physical loads. Compared to conventional fluoropolymer coatings, it dramatically enhances adhesion to the substrate and wear resistance, maintaining release performance for extended periods even at high temperatures. ■ Implementation Effects - Overwhelming Longevity Durability has significantly improved by 5 to 20 times compared to conventional coatings from other manufacturers. - Operational Performance Jigs that had a limit of 300 shots can now operate non-stop for 4,000 shots, and jigs with a limit of 2,000 shots can now reach up to 20,000 shots. - Cost Reduction By reducing the frequency of jig replacements and the costs of re-coating and spare management, total maintenance costs are significantly cut.

In the "thermal crimping" process, which does not use adhesives for fixing lenses to resin tubes, the manufacturing site suffers from appearance defects and reduced yield due to "stringing of molten resin" and "adhesion of resin debris to jigs." When resin adheres and accumulates on the surface of the jig due to heating and pressurization during crimping, the detached resin debris can stick to the product, causing critical quality issues. Even release coatings designed to prevent these problems become meaningless if they wear out or degrade prematurely due to high-temperature and high-load thermal cycles. Our high-durability fluoropolymer coating "Thermo Pro Release" is a surface treatment solution that achieves the highest level of "non-stick (release)" and "wear resistance" against molten resin. ■ Benefits in terms of quality - Thorough prevention of stringing and adhesion Excellent slip and release properties ensure smooth separation of the jig after thermal crimping. - Dramatic improvement in yield Prevents the accumulation of resin debris, significantly reducing appearance defects in products. - Long-lasting performance The coating is resistant to wear even in high-load environments, maintaining its high release performance over an extended period.

Have you faced the challenges of 'trying various surface treatments in the process improvement of heat staking and heat welding, but the coating peels off quickly under high temperature and high load' and 'not being able to find a surface treatment compatible with the resin of the counterpart material'? The causes of failure in surface treatments for heating jigs lie in the lack of coating design tailored to the specific thermal cycles, load conditions, and the resin used in the process. Our high-durability fluoropolymer coating, 'Thermo Pro Release,' is a heat process specialized solution that leverages our proprietary formulation technology for flexible coating customization and robust wear resistance. [Key Features] We possess our unique 'Release Performance Evaluation Testing Machine' designed for heat staking and heat welding. This allows for pre-validation that traces actual conditions in the field (temperature, applied load, contact time, etc.), enabling highly reliable specification selection. [Strengths of Our Proposal] ■ Proprietary Formulation According to Resin Setting the optimal release and hardness balance for the work material (counterpart material). ■ Pre-validation System Testing before implementation is possible with our unique evaluation testing machine. ■ Dramatic Longevity By enhancing adhesion strength, we achieve durability 5 to 20 times greater compared to conventional fluoropolymer coatings.

In the CMP (Chemical Mechanical Polishing) process of semiconductor manufacturing, major factors causing a decrease in wafer yield are "scratches due to the detachment of adhered slurry" and "ion contamination (metal contamination) caused by chemical corrosion." ■ Scratch Issues from Adhered Slurry When slurry that has splattered onto equipment parts dries and adheres, it can become trapped in the polishing surface and damage the delicate wafer surface. ■ Contamination from Chemical Corrosion Corrosion of the substrate by strong acids and strong alkalis can be a source of contaminating impurities that destroy circuit characteristics. ■ Preventing Slurry Adhesion and Improving Component Corrosion Resistance Our "Fluoropolymer PFA Coating" is a high-performance surface treatment solution that addresses these quality issues. With excellent "non-stick and water-repellent" properties, it prevents the adhesion of high-viscosity slurry. Even if it dries, it does not adhere and can be easily removed. Furthermore, it possesses high "chemical resistance and corrosion resistance" that is inert to chemicals, reducing the risk of metal leaching and ion contamination. The high purity and smooth coating also suppress particle generation, directly contributing to maximizing yield in the CMP process.

A major bottleneck hindering the stable operation of semiconductor manufacturing lines is the "cleaning and maintenance work of slurry that has adhered to equipment parts." ■ The problem of slurry adhesion troubling the site The polishing slurry that splashes during processes such as CMP (Chemical Mechanical Polishing) in semiconductor manufacturing strongly adheres to the surface of parts over time, consuming a significant amount of time and labor for cleaning in clean rooms. Regular line stoppages (downtime) associated with maintenance become a cause of reduced productivity for the entire factory. ■ Fluoropolymer PFA coating that drastically reduces maintenance labor and downtime By applying a PFA coating with extremely low surface energy (high non-stick properties), we can prevent the strong adhesion of slurry. This achieves excellent cleanability, allowing for easy removal even if it adheres. As scraping off the adhered material becomes unnecessary, it can be quickly removed by simply rinsing, dramatically shortening maintenance time. This increases the average time between failures (MTBF) of the equipment and contributes to improved continuous operation rates and reduced burden on operators.

In the design and development of advanced semiconductor manufacturing equipment, measures against chemical corrosion and the maintenance of cleanliness are the most critical design challenges that affect the reliability of the equipment. ■ Issues of slurry adhesion and corrosion resistance in the CMP process The head parts of CMP (Chemical Mechanical Polishing) equipment, which face the wafer at a close distance, are constantly exposed to splashes of slurry containing acids and alkalis, as well as intense corrosion stress, making it difficult to maintain long-term quality with simple water-repellent treatments. ■ PFA coating with fluoropolymer It possesses chemical stability that does not react with almost all chemical substances, completely preventing the leaching of impurities due to metal substrate corrosion. Additionally, due to its strong adhesion and uniform coating formation technology, it exhibits long-lasting corrosion resistance and non-stick properties even for complex-shaped parts. Its high reliability has been recognized, and it boasts a track record of being officially adopted as "standard specification parts" by equipment manufacturers. From head parts to surrounding covers and flow path components, it enhances the overall reliability of the equipment and enables differentiation.

In semiconductor and liquid crystal (FPD) manufacturing and inspection equipment, where high cleanliness and micron-level precision are required, the surface treatment of stages and transport components that come into direct contact with the workpiece significantly affects the reliability of the equipment. Our company offers contract processing solutions for large precision components using high-performance PEEK coating "PEEKCOAT." [Our Strengths and Value Proposition] ■ Large Equipment Available We can perform bulk processing of large stages and long arms sized 1 to 2 meters. ■ "Thick Film + Post-Processing" Technology By baking a PEEK coating film of over 1mm and then finishing it with precision machining, we achieve both stringent dimensional accuracy and smooth surface protection performance. ■ Advanced Distortion Control We possess specialized jig technology that suppresses deformation and shrinkage stress of the substrate due to firing heat of approximately 400°C. [Horizontal Expansion and Abundant Processing Achievements] We have numerous surface treatment achievements for various components in semiconductor and liquid crystal equipment, including inspection stages, transport hands, CMP peripheral components, cleaning and etching tanks, piping, and chambers. Please feel free to consult us for test processing (prototyping) tailored to your challenges.

In the cutting process of laminated boards such as resin sheets, a major challenge is the "adhesion of adhesive to the circular blade and the cleaning work." Due to continuous cutting, the highly adhesive adhesive between the sheets accumulates on the blade edge, necessitating manual cleaning that takes about 50 minutes and requires solvents each time. Additionally, line stoppages due to blade changes have been a major cause of reduced equipment operating rates. The solution to this problem is the ultra-thin, non-stick coating "NonStick STC," which does not compromise the sharp shape of the blades. **Main Achievements from Implementation** - Cleaning time reduced from "50 minutes" to "1 minute." Stuck adhesive can now be easily removed, significantly reducing maintenance burdens. - Operating period extended by more than twice. The replacement cycle, which was traditionally 500-600 cuts, has improved to over 1,000 cuts, halving the frequency of replacements. - Minimization of line stoppage time. By reducing the hassle of changing and cleaning the circular blades, it contributes to improved equipment operating rates. This surface treatment technology simultaneously reduces the burden on operators and enhances overall factory productivity.

In the cutting process of composite materials (laminated boards) made by overlapping resin sheets or films with adhesives, adhesive adhesion to the blade tip directly impacts product quality. When highly adhesive glue components adhere and accumulate on the blade tip, not only does the cutting performance significantly decline, but the accumulated adhesive also transfers and adheres to the product's cut surface, causing appearance defects and dimensional defects that worsen yield. Conventional fluororesin coatings are too thick, at several tens of micrometers, causing the blade tip to round off and reducing cutting precision, making them unsuitable for use. Our "NonStick STC" is a "super-thin film" non-stick coating with a thickness of less than 1 micrometer. 【Quality Improvements Achieved by This Product】 ■ Maintenance of Sharp Cutting Performance Due to its ultra-thin film, it does not alter the blade tip shape, maintaining sharp cutting performance. ■ Prevention of Adhesive Transfer and Adhesion With release properties surpassing fluororesins, it physically repels even highly adhesive materials. ■ Dramatic Improvement in Yield Significantly reduces defect rates caused by adhesive transfer on cut surfaces. It contributes to the stability of cutting quality and the reduction of defect rates.

"I want to prevent the adhesion of sticky substances, but the thickness of the fluororesin coating is too thick (several tens of µm) to achieve dimensional accuracy." "The clearance is narrow, and it gets caught when applied." Do you have similar challenges in precision machining and tool design? Our "NonStick STC" is an "ultra" thin film, non-stick coating technology that solves the concerns of such designers and engineers. With a film thickness of less than 1µm, it can be applied without significantly compromising the cutting edge angle of tools or the strict dimensional tolerances of precision parts. Furthermore, it possesses a lower surface energy and non-stick performance that surpasses fluororesin, physically blocking the adhesion of strongly adhesive adhesives, glues, and adhesive tapes. 【Main Advantages】 ■ High Dimensional Accuracy Ideal for precision molds and tools with tight clearances. ■ Strong Adhesion Prevention Smoothly releases even strongly adhesive resins like epoxy and polyester. ■ Durability of Performance Fundamentally suppresses adhesion and maintains initial non-stick performance for an extended period. We support precision manufacturing environments as an alternative technology to fluororesin.

In the manufacturing and inspection processes of semiconductor wafers and glass substrates, minute contact scratches and the adhesion of metallic microparticles (contamination) can lead to critical product defects. Traditionally, measures such as processing resin blocks or attaching resin plates to metal parts were mainstream, but there were many challenges, including "a huge amount of labor required for fine adjustments during assembly," "foreign substances accumulating at joints," and "the need for regular replacement due to peeling and wear." Our "functional coating" fundamentally resolves these issues by directly forming a high-performance resin (PEEK or fluororesin) as a single integrated film on metal parts. ■ Advantages of this technology - Elimination of the risk of foreign substance accumulation and peeling due to a seamless integrated coating - Simultaneous achievement of high-precision dimensional control and excellent scratch prevention and resistance to metal contamination - Complete elimination of the processes of attaching resin molded products or using screws, significantly reducing manufacturing costs We can flexibly respond to prototype construction and test processing from a single piece.

In the manufacturing lines of semiconductors and precision electronic components, wear of transport hands and deterioration or detachment of protective rubber and resin parts can lead to catastrophic line stoppages in clean rooms. Additionally, in CMP processes and chemical treatment areas, corrosion of metal parts and contamination from strong acids and strong alkalis are significant challenges. Our company achieves the long lifespan of equipment parts through "high-performance resin coating," which forms a coating of fluororesin or PEEK resin tailored to harsh operating environments. ■ Features and Effects - Transport Hands: PEEK coating prevents chipping of wafers due to metal contact, completely eliminating the risk of "peeling and detachment" associated with attached parts. - Chemical Area Parts: Fluororesin coating prevents corrosion of the substrate and provides cleanability and insulation. This reduces the frequency of regular part replacements, contributing to lower maintenance costs and improved equipment operating rates.

The interior linings used in automobiles (such as door trims and ceiling materials) often employ glass fiber (GF) composite sheets to enhance soundproofing and thermal insulation. However, in the manufacturing process, the extremely hard glass fibers cause significant wear on cutter blades, leading to blade replacements approximately every month. The downtime associated with line stoppages and the management and sharpening costs of spare blades have become a substantial burden. The solution to this issue is the ultra-thin, non-stick coating "NonStick STC." **Benefits of Introducing This Product:** - **Blade lifespan extended by "3 times":** It provides excellent slip properties (low friction), reducing the friction load caused by glass fibers. The sharpness lasts from one month to three months. - **Replacement frequency significantly reduced to "1/3":** It decreases the number of regular blade replacements, dramatically reducing labor hours and the management and sharpening costs of spare blades. - **Minimization of line stoppages (downtime):** It reduces the downtime associated with replacements, contributing to an overall increase in the operational efficiency of the factory. This is the optimal coating solution that simultaneously enhances durability and reduces maintenance.

The biggest challenge in coating industrial blades is "not to compromise the sharpness (cutting ability and precision) of the blade edge due to the thickness of the coating." Common fluoropolymer coatings tend to be thick, which can round off the blade edge and reduce cutting precision. Our "NonStick STC" is an "ultra" thin, non-stick coating that provides excellent slip properties without compromising the sharpness of the blade edge. 【Technical Approach】 ■ Ultra-thin film with a thickness of less than 1µm Can be coated without changing the blade edge angle or geometric shape. It completely maintains the sharp cutting ability of the cutter. ■ Reduction of sliding resistance By imparting excellent "slip properties (low friction)" comparable to fluoropolymer on the surface, it alleviates the friction load that hard materials like glass fibers exert on the blade edge. ■ Compatibility of wear resistance and non-stick properties Boasting adhesion and wear resistance that withstands harsh continuous cutting, it has achieved over 200,000 continuous cuts in internal tests. This approach of "maintaining sharpness with an ultra-thin film while resisting wear attacks" realizes the longevity of cutting tools.

The interior linings used in automotive interiors, such as door trims and ceiling materials, require high design quality as well as soundproofing and insulation performance. However, when cutting "glass fiber composite sheets" to enhance strength, if the blade quickly wears down and loses its sharpness, burrs and fraying occur on the cut surface, leading to a decline in product quality. Our ultra-thin, non-stick coating "NonStick STC" significantly contributes to maintaining the sharpness of the cutter for an extended period, stabilizing cutting quality. [Reasons for Contributing to Quality Improvement] ■ Maintains initial sharpness for 3 months Provides slip properties with a film thickness of less than 1µm. It suppresses blade wear and maintains sharp cutting for a long time. ■ Prevents processing defects (burrs and fraying) Since sharpness does not deteriorate, even composite materials can be cut smoothly, achieving stabilization of product quality. ■ Prevents adhesion due to non-stick effect Prevents the adhesion of resin components and adhesives to the blade, supporting stable cutting operations. This surface treatment is optimal for improving product yield and preventing quality complaints.

The resin varnish used in processes such as motors, transformers, and semiconductor encapsulation has extremely high viscosity and adhesion, making stickiness and adhesion to the inner walls of processing tanks and receiving pans a significant maintenance challenge. Conventional fluoropolymer coatings lack sufficient non-stick properties, resulting in enormous time and effort spent on manual solvent wiping and scraping. ■ We propose the ceramic coating "Biceram 100" Biceram is a surface treatment technology that boasts extremely high release properties, hardness, and durability, surpassing fluoropolymers. ■ Non-stick and release properties that exceed fluoropolymers Due to its low surface energy, even resin varnishes with strong adhesion are less likely to stick to the surface, physically suppressing strong adhesion caused by stickiness. ■ High-hardness inorganic-based coating The hard coating reduces wear and peeling from cleaning tools such as scrapers, maintaining excellent release performance for an extended period. This significantly shortens cleaning time and contributes to reducing equipment downtime and improving productivity.

In recent years, with the tightening of global regulations on per- and polyfluoroalkyl substances (PFAS), manufacturing sites have rapidly shifted towards "environmentally friendly, non-stick treatments" as alternatives to fluoropolymer coatings. ■ Ceramic Coating "Biceram 100" This next-generation release and non-stick coating achieves complete PFAS-free status. It physically suppresses the strong adhesion and stickiness of high-viscosity paints, adhesives, and other strongly adhesive resin varnishes that traditional fluoropolymers could not prevent. ■ High Hardness Coating Unique to Ceramics It overcomes the weaknesses of soft and easily scratched fluoropolymers, achieving high wear and scratch resistance with a hard ceramic coating. To prevent wear and peeling of the coating from cleaning tools, it reduces the frequency of re-coating, contributing to lower running costs. It is an optimal "fluoropolymer alternative solution" that simultaneously achieves environmental regulation compliance and improves on-site productivity.

Generally, "fluororesin coating" is widely used for non-stick and release purposes, but due to the softness of the coating film, using scrapers or spatulas during cleaning can damage the film, leading to wear and peeling. ■Features of Biceram 100 It is a high-performance surface treatment technology that forms a dense and hard coating based on ceramic components, achieving excellent non-stick properties and high coating hardness that surpass fluororesins. ■Prevention of scratches with the high hardness surface unique to ceramics Not only does it physically reduce the strong adhesion of high-viscosity resin varnishes and adhesives to the tank inner walls and receiving pans, but the coating is also less prone to scratches during cleaning with tools, allowing the initial excellent release effect to last for a long time. Additionally, it excels in chemical resistance and heat resistance against cleaning solvents, strongly supporting the longevity of equipment and maintenance-free operation in harsh industrial environments.

In the manufacturing process of instant noodles (fried noodles and non-fried noodles), the "retainer," which is responsible for cooking and transporting, is a crucial part that influences quality and production efficiency. Traditional fluoropolymer coatings are prone to thermal degradation in harsh environments such as high-temperature oil and steam, leading to issues such as "chocolate stops due to reduced release properties," "burning of residual noodle scraps," and "contamination due to coating peeling," necessitating reapplication approximately every year. ■ High-performance ceramic coating "Biceram 100" - With ultra-low surface energy that surpasses fluoropolymers, it effectively prevents sticking and burning of oils and starches, thereby preventing transport errors. - The hard ceramic coating prevents chipping (coating peeling) due to wear and impact, significantly reducing the risk of foreign material contamination. - The durability has improved from the conventional "1 year" to "2 years," greatly contributing to the reduction of regular maintenance labor and running costs.

As global discussions on environmental regulations for per- and polyfluoroalkyl substances (PFAS) progress, it has become urgent for food manufacturing sites to consider switching surface treatments towards "de-fluorination" and "enhanced hygiene safety." In particular, in the production of instant noodles, issues such as peeling and foreign matter contamination due to thermal degradation of fluoropolymer coatings have posed risks. ■ Ceramic Coating "Biceram 100" - This is an advanced surface treatment technology that is "completely PFAS-free," containing no organic fluorinated compounds (PFAS) at all. It can confidently comply with various future environmental regulations and hygiene standards. - Unlike traditional fluoropolymer coatings, which have soft films, Biceram 100 forms a high-hardness, dense ceramic coating that physically shuts out contamination caused by film peeling. It combines excellent non-stick and release properties with safety, establishing a sustainable and high-quality foundation for food production.