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フジミインコーポレーテッド

EstablishmentMarch 20, 1953 (Showa 28)
capital475343Ten thousand
number of employees1110
addressGifu/Kakamigahara-shi/Techno Plaza 1-8
phone058-379-3210
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last updated:Jul 12, 2024
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フジミインコーポレーテッド List of Products and Services

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Characteristic particles Characteristic particles
Cemented carbide powder for 3D printers Cemented carbide powder for 3D printers
Alumina particles Alumina particles
Silicon carbide, SiC particles Silicon carbide, SiC particles
Silica particles Silica particles
Thermal spray material Thermal spray material
Abrasive material Abrasive material
Automotive exterior polishing material Automotive exterior polishing material
Contract processing solutions Contract processing solutions
Technical literature Technical literature
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【NEW】HRA92 equivalent high hardness cemented carbide powder for layered manufacturing.

Achieving high hardness equivalent to HRA92 with a 3D printer! Introducing a molded body made using newly developed WC-TiC-Co based powder for additive manufacturing.

Until now, our high-hardness powder for 3D printers has had a hardness limit of around 87HRA for the molded body, which posed challenges in applications for parts made from some ultra-hard alloys due to insufficient hardness. The newly developed hard powder has a main phase of WC-TiC-Co, and by achieving a fine microstructure, we have significantly improved the hardness of the molded body to 92HRA. This enables 3D printing of ultra-hard alloy powders that require high hardness, contributing to the resolution of conventional challenges. **Expected Applications** - High-precision press molds (extended lifespan and stabilized precision) - Special cutting tools (high wear resistance and high reliability) - Prototype manufacturing (shortened delivery times) Furthermore, since we possess metal 3D printer equipment, we can provide a comprehensive service that goes beyond mere powder sales, including ultra-hard molding tests, material property evaluations, and prototype support. For customers looking for "ultra-hard alloy 3D printing," "hard powder for metal 3D printers," or "ultra-hard powder materials," we offer a total solution that combines materials, molding, and evaluation. Please feel free to contact us for inquiries about the introduction of next-generation ultra-hard alloy 3D printing or prototype consultations.

  • 3D Printer
  • Ceramics

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Plate-shaped white particles of titanium phosphate contribute to the improvement of the lubrication performance of solid lubricants!

Particles of titanium phosphate contribute to "improved anti-seizing properties" and "extended lubrication performance" when added to solid lubricants such as grease!

In recent years, to reduce the emissions of PFAS, which are difficult to decompose and have the potential for long-term environmental persistence, regulations are being considered in Europe. This has narrowed the options for materials in the solid lubricant industry, and alternatives to PTFE are limited. In response to such challenges, we have developed titanium phosphate in a plate-like form with a controlled aspect ratio. Our synthesis technology allows for control of particle sizes from 0.3 to 5 µm, providing uniform plate-like particles. Plate-like titanium phosphate has the following three characteristics for solid lubricant applications: 1) Excellent sliding properties due to the shape characteristics of the plate-like particles. 2) High whiteness, which prevents black contamination of the surroundings. 3) Composed of materials that do not contain fluorine compounds. Our titanium phosphate tends to excel in anti-seizing properties compared to common solid lubricants such as molybdenum disulfide, PTFE, and boron nitride. If you have any of the following challenges, please feel free to contact us: - Want to improve the anti-seizing properties of lubricants. - Want to achieve lubrication performance with a small amount of additive. - Considering measures against PFAS in materials. *For more details, please download the PDF.

  • Ceramics

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[Technical Data] Case Study on Carbide × 3D Printer (LPBF Method)

This is a technical document summarizing the characteristics of cemented carbide understood from the basics, general powder metallurgy methods, challenges and causes of layered manufacturing of cemented carbide, as well as countermeasures and case studies!

Opening up new possibilities with carbide × LPBF! Our company has evolved the 3D printing technology for carbide powder, enabling high-precision and high-strength fabrication that was previously difficult. In this series (a total of 5 sessions), we will systematically explain the characteristics of carbide, fabrication technology, and approaches to solving challenges. If you are interested in more innovative material solutions, please take a look. Session 1: An introduction to the characteristics of carbide and the manufacturing process using conventional powder metallurgy methods, as well as 3D printers (LPBF method) for beginners. Session 2: In the LPBF method using carbide, the formability is poor, and pores and cracks have been observed in the fabricated objects; we will delve into these challenges and their causes. Session 3: We will consider how the heat treatment conditions after fabrication affect the fabricated products. Session 4: As a confirmation of the effect of carbon content on reducing brittle phases in layered fabrication (LPBF method) of carbide, we will examine the impact of adding graphite particles to carbide powder. Session 5: We will introduce case studies of 3D carbide fabricated products applied to deep-drawing press molds used in automotive parts manufacturing.

  • Composite Materials

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White fused alumina particles WA

A wide lineup ranging from an average particle diameter of about 0.3µm (#30000) to 60μm is also suitable for fillers that provide insulation and wear resistance!

"WA" is a white alumina powder composed of α-type corundum crystals with an Al2O3 purity of 96.0% or higher. White fused alumina is chemically inert, heat-resistant, and possesses extremely high insulation properties, as well as hardness second only to silicon carbide. For this reason, it is also used as a filler material for enhancing insulation and wear resistance. Our white fused alumina offers a wide range of products with average particle sizes from approximately 0.3µm (#30000) to 60µm (#240). It is characterized by a sharp particle size distribution and stable particle shape, allowing us to meet our customers' specific needs. [Expected Effects] - Electrical insulation filler (improving insulation for low to high voltage components, etc.) - Wear-resistant filler (enhancing durability of resin components, etc.) - Raw material for friction materials (improving friction properties of brake pads, etc.)

  • Fine Ceramics

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Plate-shaped alumina particles PWA

These are alumina particles with a high aspect ratio and a purity of 99.0% or higher. They are also suitable as fillers for electrical insulation and wear resistance!

PWA is a high-quality alumina powder composed of plate-like crystals with an Al2O3 purity of 99.0% or higher. Alumina is excellent in heat resistance and electrical insulation, and it is chemically inert, unaffected by acids or alkalis. It also has a hardness second only to silicon carbide. For this reason, it is expected to be used as a filler material (filling material, heat dissipation (thermal conductivity)) aimed at providing insulation and wear resistance. Our plate-like alumina has the following features: 1) Unique shape: high aspect ratio plate-like 2) Lineup: average particle size ranging from 3µm to 30µm 3) Sharp particle size distribution: our proprietary classification technology [Expected Applications] - Filler material: providing insulation and wear resistance - Providing low aggressiveness to the counterpart - Providing optical properties (such as light diffusion)

  • Fine Ceramics

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Exhibition materials are here! Fujimi nanotech2025

Download the exhibition materials for nanotech2025 here.

Thank you for visiting our booth at the nanotech2025 exhibition. At our booth, we showcased new powders utilizing foundational technologies developed from abrasives, including: - Rod-shaped zinc oxide - Titanium phosphate - α-type SiC (silicon carbide) powder - Thermal spray materials - Alumina materials - Ultra-hard materials for additive manufacturing Were there any exhibits related to your company’s field? In addition to the items displayed this time, we have various technologies and products. If your company or industry has any challenges, we would be grateful if you could consult with us. Additionally, a catalog of the exhibited products is available for download below, so please feel free to use it for circulation and other purposes. We hope these products can assist in solving your company’s challenges. If you have any products of interest, please do not hesitate to contact us.

  • Other polymer materials

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Electrostatic prevention and electrical conductive filler, rod-shaped particles, conductivity, zinc oxide.

Forming an electrical conduction path with a high aspect ratio shape improves antistatic properties! The rounded surface shape is characterized by good fillability with resins and other materials.

Static electricity occurs in familiar places in our lives and can occasionally cause significant problems in manufacturing sites and precision equipment. One countermeasure is the addition of antistatic fillers. Zinc oxide, by doping aluminum (AZO), can reduce the volume resistivity of the powder to about 200Ω·cm and is widely used as an antistatic filler. It has the following advantages over ATO (antimony-doped tin oxide) antistatic fillers: - Lower Mohs hardness than tin oxide, resulting in lower aggressiveness towards manufacturing equipment - Environmentally friendly as it does not contain Sb (antimony), making it safe for humans and the environment - Lower whiteness (gray), making it easier to maintain dark color designs Our company has successfully developed rod-shaped conductive zinc oxide using our unique particle synthesis technology. The rod-shaped zinc oxide is expected to have the following three effectivenesses: 1. Its high aspect ratio makes it easy to form electrical conduction paths. 2. Its rounded corners, due to the crystal structure, make it easy to fill into resins and other materials. 3. By changing the type of doped elements, it is possible to further reduce the volume resistivity. If you have any requests for samples or questions, please feel free to contact us.

  • Other polymer materials

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250nm SiC ultrafine particles for high-density sintered bodies silicon carbide

[Low-temperature sintering, high densification, high purity] SiC ultrafine particles with an average particle diameter of 250nm contribute to the densification of the sintered body!

SiC (silicon carbide) sintered bodies are widely used in semiconductor manufacturing equipment and other applications due to their excellent properties such as chemical resistance, heat resistance, and high thermal conductivity. In recent years, with the advancement of product requirements, there has been a demand for higher density in sintered body components. However, since SiC is a difficult-to-sinter material, producing high-density SiC sintered bodies poses challenges, such as the need for temperature environments around 2000°C, which places a high load on equipment. In response to these challenges, our company has developed α-type silicon carbide, GC#40000. This product consists of ultra-fine particles with an average particle diameter of 250 nm, allowing for higher activation energy during sintering, which enables sintering at lower temperatures than conventional methods. Additionally, under the same temperature conditions, it is possible to achieve a denser and more compact sintered body. Furthermore, GC#40000 achieves a high purity of 99.9% as α-type SiC, contributing to the production of high-purity sintered bodies. If you have any of the following challenges, please feel free to contact us: - I want to improve the density of sintered bodies. - I want to reduce the firing temperature to decrease the power consumption of the firing furnace. - I want to sinter SiC in the current firing furnace, but the maximum temperature of the furnace is insufficient.

  • Fine Ceramics

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Fujimi / Sintered Heat Dissipation Filler with α-type SiC Ultra-fine Particles Silicon Carbide

A diverse lineup of α-type SiC with an average particle size ranging from 250 nm to 58 μm! Suitable for sintered body materials, wear-resistant coatings, plating additives, and heat dissipation fillers!

SiC (silicon carbide) has a hardness second only to diamond and is also very stable chemically at room temperature. Due to these properties, it is applied as an additive in wear-resistant coatings and plating additives. In recent years, the heat generation of electronic devices has become a problem due to the high functionality of communication and mobility, leading to increased expectations for heat dissipation materials, and SiC is also being used as a heat dissipation filler. Our SiC (silicon carbide) GC series consists of α-type green silicon carbide and has the following characteristics: 1) Lineup: Ultra-fine particles with an average particle size of 250nm to 58μm 2) Sharp particle size distribution: Our unique classification technology 3) High purity 【Expected Applications】 - SiC sintered body raw materials (industrial machine parts, semiconductor manufacturing equipment parts) - Filler materials (thermal conductivity, heat dissipation, wear resistance, heat resistance) - Grinding wheels - Blasting materials

  • Ceramics

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Fujimi Powder Technology "Angular Nano Alumina"

Very sharp particle size distribution! Introducing powder technology with uniform particle diameter.

The newly developed "angular nano-alumina" differs from conventional alumina in that its particle size is uniform and the particle size distribution is very sharp. The primary particle size can be controlled arbitrarily between 100 and 700 nm, and the crystal system can also be controlled depending on the application. It is used as an abrasive for device polishing slurries, fillers for resins and paints, and as a raw material for ceramics. 【Features】 ■ Uniform shape ■ Uniform particle size ■ Size control is possible ■ Crystal system control is possible *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Heat release and thermal conduction filler, cylindrical particles, thermal conductivity, zinc oxide.

Fujimi / Forms a thermal conduction path with a high aspect ratio, improving thermal conductivity for TIMs and more! The rounded surface ensures good filling properties for resins and other materials.

In recent years, the high functionality of communication and mobility has led to issues with heat generation in electronic devices, increasing expectations for heat dissipation materials. Zinc oxide, like common alumina (aluminum oxide) and magnesia (magnesium oxide), has high thermal conductivity and possesses the following advantages: - Low Mohs hardness, resulting in low aggressiveness towards equipment used to manufacture heat dissipation materials - Low thermal expansion coefficient, leading to minimal impact on dimensional changes of heat dissipation materials - Superior water resistance compared to magnesia Our company has successfully developed rod-shaped zinc oxide using our unique particle synthesis technology. Rod-shaped zinc oxide is expected to have three effective benefits for heat dissipation materials: 1) Its high aspect ratio makes it easy to form thermal conduction paths 2) Its rounded corners, due to the crystal structure, make it easy to fill into resins and other materials 3) It is easier to secure contact surface area between fillers compared to spherical particles If you have any of the following challenges, please feel free to contact us: - You want to try heat dissipation/thermal conduction fillers with unique shapes - You are struggling with the difficulty of filling boron nitride fillers (to be combined as a bulking filler) - You are facing issues with water resistance measures for aluminum nitride

  • plastic

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Solid lubricants and light-diffusing particles, high aspect ratio plate-like fillers, titanium phosphate.

By adding it to grease and lubricants, improvements in seizure resistance and wear resistance are expected. Please also consider its application to light diffusion films.

Titanium phosphate is a plate-shaped filler with characteristics such as high refractive index (1.79), high whiteness, and photocatalytic inactivity. Our unique synthesis technology allows us to provide particles with uniform size and thickness. In recent years, to reduce the emissions of PFAS, which are difficult to decompose and have the potential for long-term environmental persistence, regulations are being considered in Europe, leading to a narrowing of material options in the solid lubricant industry. Titanium phosphate has the following three characteristics as a solid lubricant: 1) When added to grease, it improves durability (resistance to seizure and wear). 2) Due to its high whiteness, it does not cause black contamination in the surrounding area. 3) Depending on the particle size, it can maintain its plate-like shape up to around 700°C. Additionally, it tends to excel in durability compared to common solid lubricants such as molybdenum disulfide, PTFE, and boron nitride. Furthermore, titanium phosphate has the following optical characteristics: - It achieves both light diffusion and light transmission. Light-diffusing particles represented by acrylic particles and silicone particles also have excellent light diffusion properties, but materials that can achieve compatibility with light transmission are rare, making it promising for applications in light-diffusing films and light-diffusing plates.

  • Ceramics

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Introduction of research project results on ultra-hard alloy powder for 3D additive manufacturing.

[Case Study of 3D Printer Development Initiatives] Introducing the achievement of producing ultra-hard punches with internal piping, with over 100,000 shots in actual use.

In the "Knowledge Base Aichi Key Research Project" implemented by Aichi Prefecture and the Public Interest Incorporated Foundation Science and Technology Exchange Foundation, a research group consisting of Professor Makoto Kobashi from Nagoya University, Asahi Seiki Kogyo Co., Ltd., Aichi Industrial Science and Technology Comprehensive Center, and our company has successfully developed a mold for cemented carbide with internal structures using a 3D printer. We are currently fabricating cemented carbide punches with internal piping using a 3D printer, and for verification, we are using the actual fabricated cemented carbide punches in deep drawing processing. We have confirmed that there are no abnormalities in both the workpiece and the punch even after 100,000 shots, and further verification with an increased number of shots is planned for the future. Our company has developed powders with properties suitable for metal 3D printers (Powder Bed Fusion: PBF) necessary for fabricating using cemented carbide powders. The manufacturing and sales of these 3D printer-compatible cemented carbide powders have already begun. The cemented carbide punch shown in the image was fabricated by Japan Layered Manufacturing Co., Ltd.

  • Press Dies
  • End Mills
  • Processing Jig

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Cemented carbide powder for 3D printers (additive manufacturing) *Contributes to densification and high hardness.

We offer carbide powder suitable for 3D printing applications! Powder design tailored to the molding methods (such as PBF and DED) contributes to the densification and high hardness of the printed objects.

Cemented carbide is widely used for tools, cutting tools, molds, and jigs due to its excellent hardness and wear resistance. However, because of these properties, it is known as a difficult-to-machine material, and conventional processing methods face challenges such as the difficulty in achieving complex shapes and longer lead times. To address these issues, our company has developed cemented carbide powder suitable for 3D printing. It has the following features: [Features] - High-flow powder that contributes to high density - A lineup tailored to various shaping methods (PBF, DED, etc.) [Expected Applications] - High-precision press molds, special cutting tools - Repair of large structures and components, hard coatings If you have any inquiries or challenges regarding 3D printing with cemented carbide powder, please feel free to contact us.

  • Press Dies

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Introduction of carbide powder for 3D printers (additive manufacturing).

We offer carbide powder suitable for 3D printing applications! The powder design tailored to the molding methods (such as PBF and DED) contributes to the densification and high hardness of the printed objects.

Cemented carbide is widely used for tools, cutting tools, molds, and jigs due to its excellent hardness and wear resistance. However, because of these characteristics, it is known as a difficult-to-machine material, and conventional processing methods have faced challenges in achieving complex shapes and longer delivery times. To address these issues, our company has developed cemented carbide powder suitable for 3D printing. It has the following features: 1) High-flow powder that contributes to high density 2) A lineup tailored to different manufacturing methods (PBF, DED, etc.) Expected applications: - High-precision press molds, special cutting tools - Repair of large structures and components, hard coatings Additionally, as a powder manufacturer, we support our customers' 3D printing with layered manufacturing by providing high-quality materials and developing and designing powders that consider different process parameters such as laser output, scanning speed, and layer thickness for each manufacturing method. If you have any inquiries or challenges regarding 3D printing with cemented carbide powder, please feel free to contact us.

  • Press Dies

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Spherical composite particles made from submicron and single micron raw materials.

Granulation processing of fine powders into spherical particles with excellent fluidity. In addition to single compositions, it is also possible to achieve uniform spherical particle formation with multiple compositions. Various filler applications.

Microparticles have advantages such as high surface area and reactivity, but they often face challenges in fluidity due to issues like agglomeration. Our company utilizes spray granulation technology to create spherical granules, providing powders that maintain the characteristics of microparticles while ensuring high fluidity. In the thermal spraying materials where we have extensive experience, we have provided composite powders made from various materials such as ceramics, metals, and resins. The reasons for choosing spherical composite powders for thermal spraying include the ability to achieve both reactivity (fusibility) and fluidity, as well as the capability to supply different materials like ceramics and metals uniformly dispersed within the granules. Our Features: - We own all processes from granulation to sintering, classification, and analysis inspection equipment, allowing us to provide total solutions tailored to our customers' challenges. - We have obtained JIS Q9100 certification for thermal spraying materials aimed at the aerospace industry. - We have a strong track record of deliveries to the semiconductor industry, which requires high-quality management. Beyond thermal spraying applications, there is a growing demand for various composite particles, including metals and ceramics, as materials and fillers for 3D printers. We are committed to providing solutions with spherical composite powders, so please feel free to contact us.

  • Ceramics

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Contract processing solutions

Fujimi will serve as the point of contact to solve the polishing processing challenges faced by customers, utilizing our expertise, knowledge, and network in polishing technology.

Leveraging the knowledge, surrounding technologies, and network (including contract processing partners) cultivated as a precision grinding material manufacturer, we provide solutions for high-precision "contract processing" centered around grinding. 【Rich Knowledge of Grinding Materials and Processes】 We propose the optimal grinding materials and processes for the polishing of a wide variety of materials. 【Coordination】 We assist customers without experience in grinding processing or without equipment or factories, from testing to mass production stages. 【High Precision】 We also accommodate high-precision grinding processes (high flatness and high smoothness) at the semiconductor level. 【Various Shapes】 We handle a wide range of shapes from flat surfaces to 3D surfaces. *For details, please refer to the catalog.

  • Circuit board design and manufacturing

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Automotive exterior compound polishing material "MIRAFLEX Series"

It is a compound abrasive that allows for both reduced working time and excellent surface finish, making it ideal for removing scratches and adjusting the texture of all automotive paint films!

The MIRAFLEX series is a compound polishing material designed for automotive exteriors, utilizing Fujimi's polishing technology developed through precision polishing processes in the semiconductor industry. It achieves both high processing speed and excellent surface finish, making it ideal for removing scratches and adjusting the texture of all automotive paint films. 【Advantages of Fujimi Products】 1. Reduced polishing time (25% reduction compared to competitors, also reduces polishing allowance) → Unique abrasive particle shape 2. Improved finish (less prone to scratches and haze) → Small and uniform particles 3. Enhanced workability and reduced polishing reversion (less residue of oils and dust generation) → Organizational design that minimizes oil retention 【Applicable Paints】 Hard-soft (Colors: compatible with all colors) *Includes self-repairing paint films *For details, please refer to the catalog.

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Thermal Barrier Coating spray materials

It is a thermal spray material that produces a porous ceramic coating suitable for Thermal Barrier Coating (TBC) applications.

This is a thermal spray material that combines resin as a pore-forming agent with ceramic powder that serves as the matrix. By using this material, a coating can be obtained that achieves high thermal insulation (low thermal conductivity) and strength suitable for TBC applications, with a greater number of pores evenly distributed compared to conventional ceramic thermal spray coatings. In the examples provided, yttria-stabilized zirconia (YSZ) is used as the ceramic, but the type of ceramic and the ratio of pore-forming agents can be modified. [Application Examples] Leveraging its high insulation and thermal barrier properties, it is expected to be used as a thermal barrier coating for gas turbine combustion chambers, turbine blades, and various internal combustion engines (engines). Additionally, due to the formation of pores, it also has characteristics such as high specific surface area and solution permeability, and we are exploring applications that utilize these features. [Message] At Fujimi, we can prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

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Prepreg materials for ceramic matrix composites (CMC)

We select fibers and matrices according to the customer's purpose/application and provide prepreg! (Development product)

We developed prepreg by combining the powder technology cultivated in our abrasive manufacturing, the slurry technology for dispersing powders, and the sheet-making technology for creating homogeneous sheets. By sintering the prepreg, it becomes a Ceramic Matrix Composite (CMC). Since CMC is composed of ceramic components such as silicon carbide, it offers better heat resistance and is lighter than existing heat-resistant alloys. An example of CMC using our prepreg, SiC/SiC, demonstrates superior fatigue characteristics at high temperatures above 1200°C compared to existing metals and CMCs. 【Features】 - Expected reduction in production costs and simplification of processes compared to conventional CMCs. - Ability to prototype prepregs tailored to specific purposes/applications. - Support not only for prepregs but also for our powder technology, slurry technology, and sheet-making technology. 【Expected Applications】 - Aerospace sector: combustion chambers, turbine blades, shrouds, nozzles. - Energy sector: fusion reactors, cladding tubes, channel boxes. - Automotive sector: brake discs, friction materials, exhaust systems. - Machine tool sector: crucibles, setters, bearings, large tables.

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Alumina thermal spray material "SURPREX AW·AHP"

It is an alumina thermal spray material that provides excellent coating properties such as wear resistance, chemical stability, and insulation.

This is an alumina thermal spray material produced by the melting and grinding method. We offer white alumina (AW) used for wear-resistant and insulating components, as well as high-purity alumina (AHP) used in semiconductor and FPD manufacturing equipment. In the thermal spraying of high-purity alumina powder, the occurrence of black spots has traditionally been a problem. However, at Fujimi, we have implemented a special treatment to remove foreign substances considered to be the cause of black spots in the thermal spray material, enabling the production of thermal spray coatings that suppress the occurrence of black spots. [Application Examples] AW is used for wear-resistant and insulating components, leveraging its wear resistance, chemical stability, and insulation properties. AHP is used in semiconductor and FPD manufacturing equipment. Application examples include: - Wear-resistant components (such as rolls for paper manufacturing and components for textiles) - Insulating components - Electrostatic chucks - Semiconductor and FPD (OLED, LCD) manufacturing equipment, etc. [Message] At Fujimi, we can also prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

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High-temperature environment ultra-hard thermal spray material 'SURPREX CNC25'

It is a cermet thermal spray material with excellent corrosion resistance and wear resistance in high-temperature environments.

This is a CrC/25wt%NiCr thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with outstanding corrosion and wear resistance at high temperatures. Compared to commonly used high-temperature wear-resistant materials and coatings such as "Ni-based self-bonding alloys" and "CrC (NiCr plating)," the thermal spray coating using CNC25 has high hardness, wear resistance, and thermal shock resistance. [Application Examples] Leveraging its high resistance to high-temperature corrosion and thermal shock, it is used in a wide range of fields including power generation, steelmaking, machinery, and chemicals. Application examples: - Gas turbines - Nuclear components - Diesel engine parts - In-furnace rolls - Boiler electric heating tubes - Coater blades - Boiler tubes, etc. [Message] At Fujimi, we manufacture and sell many other cermet materials in addition to CNC25, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

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Shock-resistant super-hard thermal spray material 'SURPREX W2000X Series'

It is a cermet thermal spray material with excellent wear resistance and impact resistance.

This is a WC/CrC/Ni-based cermet thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance and impact resistance. The W2000X series is highly tough compared to conventional cermet thermal spray materials and possesses extremely excellent impact resistance. When compared to typical WC/12wt%Co coatings, it has demonstrated more than double the durability in steel ball drop impact tests. [Application Examples] Leveraging its high impact resistance and toughness, it is used in a wide range of fields including construction, civil engineering, and machinery. Application examples: - Cutting bits - Construction machinery parts - Various rollers - Crusher parts - Various screws - Coater blades, etc. [Message] At Fujimi, we manufacture and sell many cermet materials beyond the W2000X series, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

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Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

It is a cermet thermal spray material with excellent balance of corrosion resistance, wear resistance, and toughness.

This is a WC/10wt%Co/4wt%Cr thermal spray material produced by the granulation-sintering method. By strictly controlling particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with a superior balance of wear resistance, corrosion resistance, and toughness. W1004 has excellent wear resistance and wet wear characteristics (slurry erosion resistance), as well as outstanding cavitation erosion resistance. In terms of coating properties, it exhibits characteristics intermediate between 'SURPREX W12' and 'SURPREX W2007'. [Application Examples] Leveraging its high corrosion resistance, wear resistance, slurry erosion resistance, and cavitation erosion resistance, it is used in a wide range of fields such as steelmaking, papermaking, and hydraulic machinery. Application examples include: - Turbine blades - Water turbine blades - Pump components - Plungers - Papermaking coating rolls, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W1004, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests, please feel free to contact us. *For product details, please refer to the catalog.

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Wear-resistant super-hard thermal spray material 'SURPREX W2007'

It is a cermet thermal spray material that excels in corrosion resistance and wear resistance, particularly in slurry erosion resistance.

This is a thermal spray material made of WC/20wt%CrC/7wt%Ni produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating that is resistant to corrosion and has outstanding wear resistance. W2007 has excellent wear resistance and wet abrasion resistance (slurry erosion resistance). Additionally, it has superior oxidation resistance compared to other WC cermets. However, its toughness is lower than that of other cermet materials, so caution is needed when used in environments subjected to mechanical impact. [Application Examples] Leveraging its high corrosion resistance and wear resistance, it is used in chemical plant components and other applications. Application examples: - Petrochemical plant components - Film rolls - Paper-making rolls - Steel plate transport rolls - Calendar rolls - Pump components, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W2007, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For more details about the products, please refer to the catalog.

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Wear-resistant superhard thermal spray material "SURPREX WC12"

It is the most standard cermet thermal spray material, exhibiting excellent wear resistance and toughness.

This is a thermal spray material composed of WC/12wt%Co produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance. Compared to commonly used wear-resistant materials and coatings such as "Ni-based self-fluxing alloys," "Cr plating," and "high Cr cast iron," the thermal spray coating using WC12 has high hardness and wear resistance. 【Examples of Applications】 Leveraging its high hardness and wear resistance, it is used in a wide range of fields including steel, papermaking, and machinery. Application examples: - Printing machine parts - Injection molding machine screws - Snake rotors - High-pressure plungers - Pump rotors - Guide rolls - Corrugated rolls - Steel plate transport rolls, etc. 【Message】 At Fujimi, we manufacture and sell many cermet materials in addition to WC12, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

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Introduction to "Thermal Spray Powders" Product List

This is an introduction to "thermal spray materials," including cermet materials, ceramic materials, and our new products (slurry spray materials, blast materials, etc.).

This is a guide to various thermal spray materials that we handle. For details on the composition, manufacturing methods, product names, particle sizes, material properties, packaging quantities, etc., please refer to the materials available for download at the bottom of the page under "PDF Download." 【Contents】 ■ Cermet Materials (Recommended for HVOF Thermal Spray Process) - WC/12%Co - WC/17%Co - WC/20%CrC/7%Ni - WC/10%Co/4%Cr - WC/10%Ni - WC/Hastelloy - CrC/NiCr - MoB/CoCr - Impact-resistant cermet - WC/Fe-based alloy ■ Ceramic Materials (Recommended for Plasma Spray Process) - Al2O3 (White Alumina) - Al2O3-3%TiO2 (Gray Alumina) - High-purity Alumina - High-purity Yttria - Yttrium Fluoride - Stabilized Zirconia - Spinel - Cordierite - Mullite - YAG - Zircon ■ New Products - Slurry thermal spray materials - Blast materials - Resin composite materials - 3D printing materials *For details on each thermal spray material, please refer to the materials available for download under "PDF Download."

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CLEALITE Series for Metal and Metal Oxide Polishing Slurry

A polishing material that efficiently removes machining marks and molding marks, achieving a uniform smooth surface.

The "CLEALITE Series" is a polishing material designed to smooth the surfaces of various metals, sapphire, and aluminum anodized films, among other metal oxides. It is suitable for removing processing marks, smoothing, enhancing gloss, and improving texture on general industrial parts, decorative items, LED support substrates, and sapphire cover glass surfaces. 【Features】 - Uses high-performance alumina abrasive particles - Excellent uniformity in abrasive particle size, resulting in a defect-free uniform surface - Superior cleanability, minimizing negative impacts on subsequent processes - Designed to smooth metal oxide surfaces - Efficiently removes machining marks and molding marks, allowing for a uniform smooth surface *For more details, please refer to the PDF document or feel free to contact us.

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Plate-like particles "titanium phosphate" for fillers, slip agents, and paint additives.

Refractive index 1.79; high white degree plate-like particles 'Titanium Phosphate' have no photocatalytic activity and do not decompose organic matter! (Development product)

We have successfully synthesized a completely new plate-like particle, "Titanium Phosphate," with a refractive index of 1.79, high whiteness, and controlled aspect ratio. Titanium Phosphate does not decompose organic matter due to its lack of photocatalytic activity. It possesses characteristics unique to plate-like particles, such as slip properties. The developed high-whiteness plate-like Titanium Phosphate maintains its plate-like shape regardless of particle size and is characterized by uniform particle diameter and thickness. Particle size control is possible from 0.2 to 5 μm, ranging from submicron to several micrometers. *Surface treatment is also available. Please consult us. 【Features】 High aspect ratio, high whiteness, slip properties, low friction, ion exchange capacity, organic matter adsorption capacity, photocatalytic inactivity, glossiness 【Expected Applications】 Fillers, slip improvement materials, additives for paints, catalysts, optical films, etc.

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Manufacturing technology for nano and submicron particles

Nano-submicron particle manufacturing technology

Fujimi, which manufactures and sells abrasives and other products for a wide range of fields, has been enhancing its core technology cultivated over more than 60 years since its founding in 1950, and will continue to challenge new applications. At Fujimi, we have succeeded in producing particles of various shapes with uniform particle size, free of coarse and fine particles, through hydrothermal synthesis. Additionally, through wet grinding and wet classification, we can produce submicron fine particles with uniform particle size, as well as homogeneous and uniformly sized spherical composite (sintered) particles using combinations of ceramics, metals, and resins. [Fujimi's Technology] ■ Particle synthesis at the 100–1000nm level ■ Particle grinding and classification at the 0.1–5μm level ■ Particle compositing at the 1-20μm level *For more details, please refer to the PDF document or feel free to contact us.

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High-quality alumina-based polishing material "PWA" with plate-like crystals.

Achieves a finely polished surface and demonstrates excellent polishing efficiency! A polishing material rich in functionality.

"PWA" is a high-quality alumina-based polishing material composed of plate-like crystals with an Al2O3 purity of 99.0% or higher. It has excellent heat resistance, is chemically inert, and is not affected by acids or alkalis. Due to its stable particle size distribution, it achieves intricate polished surfaces and demonstrates outstanding polishing efficiency. [Features] - Composed of plate-like crystals with an Al2O3 purity of 99.0% or higher - Excellent heat resistance and chemically inert - Achieves intricate polished surfaces and demonstrates outstanding polishing efficiency - A functional polishing material with a wide range of applications - Suitable for lapping materials for silicon, optical materials, quartz, stainless steel, and metal materials, as well as coating fillers, polishing cloths, and composites with metals or synthetic resins. *For more details, please refer to the PDF document or feel free to contact us.

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High-purity alumina-based polishing material 'WA' suitable for various applications.

For precision wrapping, blasting processing, materials for ultra-finish precision grinding wheels, and materials for polishing tapes! Abrasives capable of advanced surface processing.

"WA" is a representative precision processing micro-powder made from white alumina, used for a wide range of applications. It is produced by finely grinding and granulating fused alumina, and consists of high-purity alumina with an Al2O3 purity of 96.0% or higher, composed of α-type corundum crystals. It has a hardness second only to silicon carbide, maintains a sharp particle size distribution and stable particle shape, enabling advanced surface processing. 【Features】 ■ Exhibits excellent performance as a material for ultra-finish precision grinding wheels, ultra-finish abrasive cloth, and polishing tapes for ultra-precision surface finishing. ■ Suitable for precision lapping of metals without tensile strength, glass, quartz, semiconductor crystals, etc. ■ Chemically inert and resistant to high temperatures. ■ Outstanding stability in reaction with organic substances. ■ Widely used as a high-grade filler material (filling material) such as epoxy resin insulators. *For more details, please refer to the PDF document or feel free to contact us.

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Alumina abrasive material 'A' suitable for precision grinding stones and polishing cloths for ultra-finish.

Maintains stable polishing performance! Suitable for materials such as precision grinding stones for ultra-finish and ultra-finish polishing cloths.

"A" is a widely known abrasive also referred to as Alundum. It is composed of corundum crystals with an Al2O3 purity of over 90%, obtained by melting bauxite in an electric furnace at a high temperature of 2000°C. A characteristic feature is that a few percent of titanium is solid-solved to enhance toughness (resistance to fracture) as an abrasive grain. As a result, the product possesses high toughness among polishing micro-powders and is consistently adjusted to a uniform particle size distribution, leading to high polishing efficiency and scratch-free polished surfaces, while maintaining stable polishing performance. [Features] - A few percent of titanium is solid-solved to improve toughness (resistance to fracture) - Possesses high toughness among polishing micro-powders - Maintains stable polishing performance - Suitable for materials such as precision grinding wheels for ultra-finish and ultra-finish polishing cloths - Also ideal for precision lapping of various glass types, including cathode ray tubes, and soft metals *For more details, please refer to the PDF document or feel free to contact us.

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Diamond slurry polishing material "DIATEC"

Diamond slurry polishing material suitable for lapping ferrite, superhard metals, ceramics, and more.

"DIATEC" is a slurry-type abrasive that combines finely graded diamond powder with a special grinding liquid. It consistently maintains stable polishing power, enabling high efficiency and high precision mirror finishing. Various types are available, including concentration (M: Medium, H: Heavy) and types of diamonds (A: Single crystal, D: Polycrystalline), allowing for the selection of items suitable for the workpiece. [Features] - Mixture of finely graded diamond powder and special grinding liquid - Slurry-type abrasive - Consistently maintains stable polishing power - Diverse types available *For more details, please refer to the PDF document or feel free to contact us.

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Black carbonized silicon grinding material 'C'

Alpha-type silicon carbide abrasive material used for precision lapping of grinding cloth, ultra-fine precision grinding stones, cast iron, brass, etc.

"C" is a black silicon carbide abrasive material commonly referred to as Carborundum. It is composed of α-type silicon carbide crystals obtained by thermally reacting silica and coke at high temperatures above 2000°C in an electric resistance furnace. The products derived from our unique manufacturing process consist of a stable cutting edge and a particle size distribution suitable for abrasive processing, enabling excellent surface finishing. 【Features】 ■ Composed of α-type silicon carbide crystals ■ Superior toughness compared to GC ■ Suitable as a material for abrasive cloth, ultra-fine precision grinding wheels, and for precision lapping of cast iron, die-casting, copper, aluminum, stone, and glass for photomasks ■ Also suitable for precision honing and dicing of semiconductor crystals, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Wire saw, high-purity α-type silicon carbide abrasive material for wrapping processing 'GC'

Resistant to chemicals, it self-generates sharp grinding edges through crushing, demonstrating excellent polishing power!

"GC" is a green silicon carbide abrasive material that boasts high SiC purity. The hexagonal α-type crystals possess hardness second only to diamond and are also very stable chemically at room temperature. Therefore, they are not affected by chemicals, self-generate sharp cutting edges through fragmentation, and exhibit excellent polishing power. It is used not only for precision lapping and dicing of quartz and ferrite, as well as for wire saws for cutting Si ingots, but also as a wide range of polishing materials for processing hard metals, cutting tools, soft metals such as cast iron and copper alloys, and resins. Additionally, it is suitable as a material for ultra-fine precision grinding wheels. 【Features】 ■ Has hardness second only to diamond ■ Very stable chemically at room temperature ■ Exhibits semiconductor properties electrically ■ Good thermal conductivity and high-temperature resistance ■ Also used as a material for heat sinks (heat dissipation components) *For more details, please refer to the PDF document or feel free to contact us.

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Polishing and etching materials for compound semiconductors, 'INSEC'

Finishing compound semiconductor crystals to a mirror-like precision through mechanochemical processing!

"INSEC" is a polishing material that precisely finishes compound semiconductor crystals to a mirror surface through mechanochemical processing. It comes in a variety of types, including "FP (primary polishing material)" and "NIB (final polishing material)" for GaAs wafers, as well as "P (final polishing material)" for GaP wafers. Additionally, we offer "SP," a polishing material specifically for precision polishing of GaAs wafers, and "IPP (primary polishing material)" for InP wafers. It is also effective as an etching material for GaAs and GaP LED-related applications. All of these materials are in granular form and are dissolved just before use. 【Features】 ■ Polishing material that finishes to a mirror surface with high precision ■ Wide variety of types ■ Effective as an etching material for GaAs and GaP LED-related applications *For more details, please refer to the PDF document or feel free to contact us.

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Increase the yield of thermal spraying with 'Thermal Spray Powder SURPREX'

Production of thermal spray powders adjusted to the desired granularity! Achieving high adhesion efficiency while avoiding issues such as spitting. *Free explanatory materials on thermal spray powders.

The thermal spray powder "SURPREX" is produced by granulating multiple fine powders into a shape close to that of pearls, followed by sintering and then adjusting the particle size. As a result, it achieves a higher adhesion efficiency (thermal spray yield) and excellent fluidity compared to powders manufactured by conventional sintering-grinding or melting-grinding methods. 【Selectable Points】 ■ Fewer troubles such as spitting ■ Higher adhesion efficiency than powders produced by conventional sintering methods ■ Capability to produce thermal spray materials from composite reaction products ■ Capability to produce thermal spray powders with adjusted particle size *For more details, please refer to the PDF document or feel free to contact us.

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  • Plasma surface treatment equipment

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Alumina polishing material for metals 'FM'

It is possible to achieve a clear polish even on fine structures such as high-speed steel and alloys! The use of materials like cloth and felt is also acceptable. Processing is easy.

"FM" is a versatile final polishing material for metals, ranging from high-speed steel to soft metals. Even at a Vickers hardness of 200 to 250, it can transition directly from intermediate polishing with abrasive cloth to final polishing, creating a precise and beautiful polished surface. It overcomes the disadvantages of mechanical polishing, allowing for clear polishing even on fine structures such as high-speed steel and alloys. It can be easily processed with polishing cloths, including felt and flannel. 【Applications】 ■ Hard metals: Vickers hardness above 700 ■ Medium hardness: Vickers hardness 300 to 400 ■ Vickers hardness below 150 ■ Soft metal alloys such as aluminum steel and brass ■ Final finishing of soft metals and alloys *For more details, please refer to the PDF document or feel free to contact us.

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99.9% pure α-alumina polishing material 'FS'

Ultra-fine particles with a purity of 99.9% and above! For the final finishing of contact lenses and precision machine parts.

"FS" is a polishing material made from high-purity α-A1₂O₃ powder that can be used for the final finishing of contact lenses and precision machine parts. In addition to Fujimi's technology, it is a product that has achieved controlled particle size, fast stock removing, low cost, and ease of use with the utmost care. Furthermore, it has an ultra-fine particle purity of over 99.9, making it less likely to undergo chemical reactions. [Applications] ■ Ceramic materials ■ Polishing of gemstones and precious stones ■ Final finishing for contact lenses ■ Finishing for precision parts such as watch gears ■ Raw materials for ceramic bites and transparent alumina *For more details, please refer to the PDF document or feel free to contact us.

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High-purity alumina polishing material 'FAL'

Contact lenses, alumina polishing material suitable for polishing soft metals.

"FAL" is a high-purity alumina polishing material. It consistently maintains a stable particle size distribution and high purity, ensuring excellent polishing performance and scratch-free surfaces. [Applications] ■ Contact lenses ■ Semiconductor crystals ■ Soft metals such as aluminum and copper *For more details, please refer to the PDF document or feel free to contact us.

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General metal mirror finish silica polishing material "CLEALITE"

For general metals such as copper, aluminum, stainless steel, and titanium!

The mirror finish material "CLEALITE" is a mirror finishing material for general metals. "2340" is a polishing slurry that can achieve a surface roughness of 10nm (Rmax) and a scratch-free surface through mechanochemical polishing action with a special composition liquid. "S" was developed as a final polishing slurry specifically for metal materials, balancing a composition liquid that suppresses selective processing with a base of well-dispersed silica powder. 【Key Points】 ■ For general metals such as copper, aluminum, stainless steel, and titanium ■ 【Type "2340"】 ・Average particle size SEM: 15.0 ・pH: 10.0 ・Specific gravity: 1.210 ■ 【Type "S"】 ・Average particle size SEM: 72.0 ・pH: 8.8 ・Specific gravity: 1.200 *For more details, please refer to the PDF document or feel free to contact us.

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"FZ" zirconia polishing material for special alloys and optical lenses.

A deep, scratch-free glossy surface unique to metal!

The polishing material "FZ" is made of ultra-fine particles of zirconium oxide (ZrO2) and is suitable for polishing special alloys such as molybdenum, tungsten, chromium, titanium, and nickel. When using "FZ," employing a hard urethane pad or polishing pitch can achieve a deep, scratch-free glossy surface characteristic of metals. Additionally, using "FZ-02" for the final polishing of optical lenses can produce a scratch-free lens surface without "roughness" and vibrant interference fringes free of "waves." 【Applications】 ■ Molybdenum ■ Tungsten ■ Chromium ■ Titanium ■ Nickel ■ Other special alloys *For more details, please refer to the PDF materials or feel free to contact us.

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Alumina-based precision wrapping material "FO"

Exhibits excellent processing performance for optical materials such as semiconductor wafers and lenses! Precision lapping materials made from carefully selected materials.

"FO" is a precision lapping material based on alumina, featuring unique particle shape and hardness due to its carefully selected materials and proprietary manufacturing process. It is produced under strict crystal quality control, providing consistently stable polishing capabilities while also preventing the occurrence of scratches. In addition to semiconductor crystals, it demonstrates excellent processing performance for optical materials such as optical lenses, prisms, and glass, making it safe to use for high-value-added processed products. 【Features】 ■ Stable polishing capability ■ Prevents the occurrence of scratches ■ Excellent processing performance for optical materials ■ Strict crystal quality control ■ Uses carefully selected materials *For more details, please refer to the PDF document or feel free to contact us.

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High Purity Colloidal Silica Slurry Polishing Material 'COMPOL'

Achieve a damage-free polished surface with high efficiency! Mirror finishing is possible on various materials such as electronic material substrates like sapphire, metals, and ceramics.

"COMPOL" is a high-purity colloidal silica slurry developed specifically for polishing electronic material substrates such as sapphire, as well as metal materials and ceramics. It excels in particle uniformity and dispersion, achieving a high-efficiency, damage-free polished surface. [Contents] - Representative physical properties of COMPOL - SiO2 content - pH - Specific gravity - Average particle size - Standard quantity *For more details, please refer to the PDF document or feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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