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エーディーディー

capital2000Ten thousand
number of employees20
addressKyoto/Ukyo-ku, Kyoto-shi/7-1 Saiin Hiracho, Kura Entertainment Building 8F
phone075-322-6770
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last updated:Jun 25, 2024
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Image Processing Appearance Inspection System "iVision" Image Processing Appearance Inspection System "iVision"
[Case Study] Image Processing Visual Inspection System iVision [Case Study] Image Processing Visual Inspection System iVision
Network software Network software
VariCAD 3D CAD software VariCAD 3D CAD software
Case Studies by Item and Introduction Style: Appearance Inspection System iVision Case Studies by Item and Introduction Style: Appearance Inspection System iVision
Business system development Business system development
[Case

[Case Study] Image Processing Visual Inspection System iVision

Are you struggling with the automation of visual inspections? iVision can flexibly accommodate various processed products and materials. Let us introduce you to our collection of implementation case studies! The quality demands for various products have been increasing year by year. However, with traditional visual inspections, gathering personnel and the rising labor costs have made it very difficult to maintain the same level of response as before. Even if you are considering automation of inspections, there are many aspects to confirm, such as which products are suitable and what functions are necessary, which may leave you feeling uncertain about implementation. Our developed system, "iVision," is centered around software, and due to its flexibility, we have a proven track record of implementation and verification in various fields. Here, we will introduce one example as a case study. Additionally, while the case study collection contains descriptions related to specific items, these are actual examples of implementation and verification, covering items such as plastic and resin products, metal processed products, molds for manufacturing, rubber products, film processing, electronic components like circuit boards, and process management in production sites. We have achievements in various areas where visual inspections can be performed. Why not take a look at the implementation case studies first and consider your options?

Case study of automated appearance inspection: Example of parallelism inspection of metal plates using a 3D sensor.

An example of automated visual inspection that checks whether the surfaces of two stacked steel plates are parallel using a 3D sensor!

In the inspection of the parallelism of each surface of two stacked steel plates, would you consider switching from "manual measurement inspection" to "automated inspection using a 3D sensor"? We will introduce an inspection device that uses a scalar robot on a fixed frame to measure both surfaces of the two steel plates simultaneously. With the 3D sensor in operation, it becomes possible to measure the parallelism of the entire two steel plates by scanning each surface. 【Features of this system】 ■ Realization of a parallelism inspection device that is difficult to achieve visually by using a 3D sensor ■ Numerical representation of the parallelism for multiple components ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case study of automated visual inspection: Example of soldering condition inspection on a circuit board.

A case of automated visual inspection using an XY robotic system to continuously inspect for missing or misaligned solder balls on IC chips!

Shall we switch the inspection of the soldering condition on the substrate from "visual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which operates as an inspection system by attaching an inspection system to a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the condition of solder balls at various locations on the substrate. 【Features of this system】 - Capable of inspecting the absence and positional defects of solder balls across the entire substrate - Mapping of defective areas is also possible - The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including details and processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: Defect Inspection Using 3D Sensors

An example of automated visual inspection that measures the size and depth of surface scratches on metal parts flowing on a conveyor using a 3D sensor!

Regarding the inspection of defects such as scratches on the surface of metal parts being transported on a conveyor, would you consider switching from "visual inspection" to "automated inspection using a 3D sensor"? By installing a 3D sensor on the existing conveyor and scanning the surface of the parts, it will eliminate the need to individually remove parts for visual confirmation, allowing for automatic inspection. 【Features of this system】 ■ Inspection can be conducted on the production line without creating a separate inspection system. ■ By installing the device on the production line, it is possible to reduce the inspection process. ■ The use of a 3D sensor enables the realization of an inspection device that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Metal Parts Classification Inspection Using AI

A case study of automating visual inspection using AI to classify metal parts flowing on a conveyor!

In the inspection of metal parts with many similar features flowing on the conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that performs variety identification inspections during transport. While it is possible to distinguish specific varieties with conventional inspection equipment, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be conducted on the conveyor without creating a separate inspection system. ■ Realization of image processing inspection equipment using AI. ■ Since inspections are conducted on the line, it is possible to reduce inspection processes and personnel. ■ The equipment can be modified depending on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Flat Surface Measurement Inspection Example

An example of automating visual inspection by measuring multiple points on a metal plate using a laser displacement gauge and an XY robotic arm to conduct flatness measurement inspections!

Regarding the flatness inspection of steel plates, would you consider switching from "manual measurement" to "automated inspection using a laser displacement meter"? We will introduce a practical example of the "iVision Robot," which has made measurement possible by installing a laser displacement meter on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to measure multiple points on a metal plate. Additionally, by utilizing a general-purpose tabletop robot and a laser displacement meter, it is feasible to create an inspection system at a relatively low cost. 【Features of this system】 ■ Realization of a parallelism inspection device that is difficult to achieve visually by using a laser displacement meter ■ Realization of an inspection device using a general-purpose tabletop robot and a laser displacement meter ■ Creation of overall trend mapping, etc., depending on the measurement points ■ The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Benefits of automatic inspection using image processing devices (systems)

Automatic aggregation of inspection results: Introducing the benefits that lead to process improvement!

What are the advantages of automating visual inspections compared to manual inspections? This includes an explanation of the use of inspection results! We will provide an introductory book. ADDI Co., Ltd. not only assists in building inspection systems but also in aggregating inspection results and creating software tailored to our customers' needs. We have transformed various consultations into reality, such as "I want to build a system that includes feedback on inspection results and other functionalities." [Contents of the Introductory Book, Application Edition 1] ■ How to utilize inspection results ■ Advantages of automating visual inspections ■ Another method of utilizing inspection results We are currently offering an introductory book that clearly explains the various uses of inspection results beyond inspection judgments for customers who are considering or will consider automating their inspection systems! *For details, please download the catalog in PDF format.

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Image processing applications in process management and fixed-point observation.

By using a camera, process management and tool condition management become easier!

Inspection is not just about measuring defects and dimensions of parts!! We explain various uses of inspection equipment! A beginner's guide is available. The iVision developed by ADI Co., Ltd. can be customized for various applications. We can assist not only with appearance inspection systems for parts but also with various other uses. "We can't do appearance inspection, but can we create a device using images?" We have turned various inquiries like this into reality. [Contents of the Beginner's Guide, Application Edition 2] ■ Uses other than appearance inspection ■ Specific examples other than appearance inspection ■ Benefits of automating these tasks We are currently offering a beginner's guide that clearly explains what other uses there are besides appearance inspection for customers considering or about to consider automating their inspection systems! *For details, please download the catalog in PDF format.

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Guide to Consideration for the Introduction of Image Processing Inspection Equipment (System)

What are the benefits of introducing image processing inspection equipment (system)? (A brief explanation of the principles and mechanisms!!)

What does it mean to automate image processing visual inspection? We will explain the basic knowledge and mechanisms that you might be hesitant to ask about! We are offering an introductory book. ADDI Co., Ltd. assists in the automation of inspection systems, from verifying whether inspections can be automated to constructing systems suitable for inspection, including "cameras," "lighting," and "inspection processing." We have turned various consultations, such as "I am struggling, but I don't really understand what inspection automation means," into tangible solutions. [Contents of the Introductory Book - Basic Edition] ■ What is the mechanism of image processing visual inspection? ■ Is the current inspection not sufficient? ■ Is implementation difficult? We are currently offering an introductory book that clearly explains the mechanisms and benefits of automated inspection for customers considering or about to consider the automation of inspection systems! *For details, please download the catalog in PDF format.

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Case Study of Automated Visual Inspection: Steel Plate Inspection Using 3D Sensors

An example of automated appearance inspection using a 3D sensor to measure the unevenness on metal steel plates, such as copper, flowing on a conveyor!

Regarding the inspection of the surface irregularities of metal steel plates flowing on the line, would you consider switching from "individual measurements" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing conveyor line and conducting measurements, it becomes possible to inspect the irregularities without having to individually remove and measure each plate. For materials like metal plates, which are difficult to handle manually, conducting inspections on the existing conveyor line can reduce the effort and human errors associated with separate inspections. 【Features of this system】 - Inspection can be performed on the conveyor line without creating a separate inspection system. - By installing the device on the production line, the inspection process can be streamlined. - The use of 3D sensors enables the realization of inspection devices that can measure size and depth. - The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Blister Packaging Internal and External Inspection Example

A case of automated appearance inspection using XY robotic operation to continuously inspect the internal condition of blister-packaged pharmaceuticals and food products!

Inspection of the internal condition of blister-packaged drugs and food "Why not switch from visual inspection to automated inspection using cameras?" We will introduce a practical example of the "iVision Robot," which is equipped with a camera and lighting on a general-purpose XY stage moving device, allowing for inspection of arranged blister-packaged products sequentially. By using a two-dimensional operating stage, the camera moves over the arranged products, capturing images of the interiors of the blister-packaged products in sequence and conducting inspections. 【Features of this system】 ■ Realization of an inspection device that performs repetitive actions using a general-purpose tabletop robot ■ Mapping of defective areas is also possible ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including the processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Defect Inspection for Patterned Fabrics Using AI

A case study of automating visual inspection using AI by installing a camera on a roll-to-roll winding device to inspect materials with handles!

Regarding the inspection of patterned fabric materials being wound using roll-to-roll equipment, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system will involve installing cameras and lighting along the roll-to-roll equipment line and using AI for judgment to conduct fabric inspections. By utilizing AI, it will be possible to distinguish between differences in fabric patterns and stains that are difficult to identify with conventional inspection equipment. 【Features of this system】 - Inspection can be performed on the line without creating a separate inspection system. - Realization of image processing inspection equipment using AI. - Addressing defects that were difficult to detect with traditional inspection systems. - The equipment can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Appearance Inspection: Example of Foreign Object Separation Inspection Using AI

A case study of the automation of visual inspection that determines waste and foreign objects other than products flowing on the conveyor as outside the inspection target, inspecting only the products!

Would you like to switch from "visual inspection" to "automated inspection using cameras" to exclude debris and foreign objects contained in products flowing on the conveyor and only inspect the products? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that ignores foreign objects during transport and performs appearance inspections solely on the products. While it is possible to ignore specific foreign objects and conduct inspections with conventional inspection devices, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be performed on the conveyor without creating a separate inspection system ■ Realization of image processing inspection devices using AI ■ Addresses defects that were difficult to detect with conventional inspection systems ■ The device can be modified based on the inspection content *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: *Visual Inspection Case of Air Pressure Formed Resin Trays*

An example of automated visual inspection using XY operational robots to continuously inspect each section of trays produced by air pressure forming.

Shall we switch the visual inspection of resin trays produced by air pressure forming from "manual inspection" to "automated inspection using a camera"? By installing a camera and lighting on a general-purpose XY stage moving device, we will introduce a practical example of the "iVision Robot," which inspects each tray individually for products that form multiple trays from a single sheet. By using a two-dimensional operating stage, the camera can automatically move to the position of each tray on the sheet and perform inspections, allowing us to confirm where and what type of defects are present. 【Features of this system】 - Realization of an inspection device that performs repetitive actions using a general-purpose tabletop robot - Mapping of defective areas is also possible - The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: Metal Plate Dent Inspection Using 3D Sensors and Cameras

A case study of automating visual inspection by installing a camera and 3D sensor on a general-purpose XY stage to check the size, depth, and condition of dents on a steel plate!

Regarding the inspection of the shape, size, and depth of dents that occur on steel plates, would you consider switching from "visual inspection" to "automated inspection using cameras and 3D sensors"? We would like to introduce a practical example of the "iVision Robot," which enables inspection by installing a camera and 3D sensor on a general-purpose XY stage moving device. By using both a camera and a 3D sensor, we can create an inspection device that combines the strengths of each, allowing for accurate confirmation of defective conditions. 【Features of this system】 ■ Realization of an inspection device that can confirm three-dimensional shapes using a camera and 3D sensor ■ Ability to comprehensively assess the condition of defective areas using both the camera and sensor ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: Tablet Chipping and Staining Inspection Example

A case study of automating visual inspection using a general-purpose XY stage for inspecting tablets spread out on a tray!

Would you like to switch the visual inspection of tablets and other pills spread out on a tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which installs a camera and lighting on a general-purpose XY stage movement device, enabling inspection over a specified area. By using a two-dimensional operating stage, it is possible to inspect the entire designated area for each specified section without having to set the camera position each time, allowing you to confirm where and what kind of defects were present. 【Features of this system】 - By using a two-dimensional operating stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of defects and displays a map showing where and what kind of defects were found. - The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is included in the PDF, along with the processing flow.

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Proposal for Automation of Transparent Material Inspection such as Film and Glass

I want to promote the automation of appearance inspection for transparent materials such as film and glass! Explaining the issues related to implementation.

We want to advance the automation of appearance inspection for film and glass transparent materials! We have implemented it, but we are unable to utilize it effectively! We will provide a detailed explanation of various issues! A proposal will be presented. ADDI Co., Ltd. has been addressing numerous cases of transparent materials, which have traditionally been difficult for automatic inspection, thanks to our long-standing technology in inspection equipment development. With this know-how, we can deliver solutions that meet our customers' needs. "Our products are difficult to inspect automatically" and "We have been turned down by other companies' equipment." The image processing appearance inspection system "iVision" will solve these problems! [Contents of the Image Processing Appearance Inspection Proposal (Regarding Transparent Material Inspection)] ■ There are reasons why inspection is difficult. ■ The number of defects that can now be detected is increasing. We are currently offering a proposal that outlines why transparent materials are difficult to detect and how inspection can be made possible! *For details, please download the catalog in PDF format. First, we will confirm with the customer "what" and "in what condition" they want to conduct inspections, and then we will consider the appropriate cameras, lighting, etc., and based on that, we will propose the necessary inspection equipment.

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Proposal for Automation of Electronic Component Inspection

I want to promote the automation of electronic component inspection! Explaining the issues related to implementation.

We want to advance the automation of visual inspection for electronic components! Although we have implemented it, we are unable to utilize it effectively! We will provide a detailed explanation of various issues and present a proposal. ADDI Co., Ltd. has extensive experience in the development of inspection equipment, allowing us to address a wide range of electronic components and related auxiliary materials. With our expertise, we can deliver solutions that meet our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' equipment." The image processing visual inspection system "iVision" will solve these problems! [Contents of the Proposal for Image Processing Visual Inspection (Regarding Electronic Component Inspection)] ■ Issues related to increased production and succession planning for inspectors ■ Problems with inspection systems that fit our products and processes ■ Issues regarding the environment for installing inspection equipment We are currently offering a proposal that outlines the problems associated with the automation of inspections at various stages related to electronic components and hints for solutions! *For details, please download the catalog in PDF format. First, we will confirm what our customers want to inspect and in what condition, then we will consider the appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

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Case study of automated visual inspection: Example of condition inspection for the outer circumference of cylindrical components.

Introduction of an automated visual inspection case for side inspection of cylindrical components using a rotating jig.

Regarding the inspection of scratches and dents that occur on the side of cylindrical components, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of an inspection device that performs inspections of the entire side by setting the workpiece on a rotating jig and rotating it. By using a rotating jig, it becomes possible to automate the visual inspection that a person would typically perform by manually rotating the workpiece. 【Features of this system】 ■ Realization of an inspection device that can check the entire side of cylindrical components by using a rotating jig ■ Capable of accommodating various cylindrical components ■ The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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For those considering the introduction of AI-based appearance inspection equipment (system).

Can AI be used for visual inspection? I will explain the differences between AI and conventional inspection systems, as well as their respective advantages and disadvantages, and present a proposal.

Various analysis results utilizing AI have been introduced in various media, and AI-based inspection systems are being presented by different companies in the field of visual inspection. However, you may have doubts about whether visual inspection can really be done with AI. Therefore, we will clearly explain the merits and demerits of visual inspection using AI. If you are considering an inspection device using AI, please take a moment to read this. ADDI Co., Ltd. is assisting customers in building automated inspection systems in the style they desire. [Contents of Proposal 1] - AI-based inspection systems - Rule-based inspection systems - Merits and demerits of each If you are currently considering automating inspection systems using AI, please take a moment to read this.

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There are reasons why AI-based appearance inspection doesn't work well!

AI-based visual inspection is not going well! I've heard that AI is easy, but I'm anxious! I will explain these issues.

I thought that using AI would make visual inspections easy, and I also thought that the current AI setup is very simple. However, visual inspections using AI cannot make accurate judgments if basic things are overlooked. Let’s clearly explain what the issues are! 【Contents of Proposal 3】 - Teach AI correctly - Accurately capture defective images - Improve the imaging environment If you have introduced AI but cannot perform inspections correctly, and you are worried about whether inspections can really be done with AI, please read on.

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Visual inspection using a combination of AI and rule-based methods for more stable inspections.

Would you consider using a combination of AI and rule-based methods to conduct inspections correctly?

When using AI for visual inspection, it is essential to first gather images of both good and defective products. Would you consider exploring a rule-based approach to solve these issues? By following these steps, stable visual inspection with AI can be achieved. [Contents of Proposal 4] - Collect a large number of accurate images - Train the AI on accurate images - In that case, is AI really necessary? Thinking about the future, I want to use AI, but I'm worried if it can truly perform inspections. If you feel this way, please take a moment to read this.

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Proposal for the introduction of an appearance inspection system using a combination of 3D sensors and image processing.

Introduction to appearance inspection using 3D sensors, the defects that can be inspected with sensors, and the advantages of combining them with cameras.

What are the characteristics of inspections using 3D sensors? We provide an easy-to-understand explanation of inspection systems using 3D sensors, and it is also possible to combine them with image processing [explanatory materials available]. What can 3D sensors do? How can they be implemented? We explain inspection systems that combine camera-based image inspection, accompanied by illustrations for clarity. ADDI Co., Ltd. has introduced numerous inspection devices using cameras and sensors thanks to our long-standing expertise in developing inspection equipment. With this know-how, we can provide delivery solutions tailored to our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' devices." The image processing visual inspection system "iVision" solves these problems! *For details, please download the catalog in PDF format. First, we confirm with our customers "what" and "under what conditions" they want to conduct inspections, then consider the appropriate sensors, cameras, lighting, etc., and based on that, we propose the necessary inspection equipment.

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Proposal for the Introduction of an Image Inspection System Utilizing AI

Introducing the necessary actions and steps for implementing an AI-based visual inspection system.

I don't know how to implement an appearance inspection system using AI!! For those considering the introduction of an AI inspection system, we will clearly explain the process leading up to implementation. [Flow of Implementation Available] Even if you believe that using AI will lead to success and is reliable, do you have concerns about the implementation method? For those individuals, we will gently explain the process of introducing an image processing inspection system using AI. ADDI Co., Ltd. has been involved in the development of inspection devices for many years and offers a wide range of solutions, including AI, thanks to our expertise, allowing us to deliver according to our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' devices." The image processing appearance inspection system "iVision" will solve these problems! *For details, please download the catalog in PDF format. First, we will confirm with the customer "what" and "in what condition" they want to conduct inspections, consider appropriate cameras and lighting, and then propose the necessary inspection equipment accordingly.

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Proposal for non-destructive inspection of contents using a camera and image processing.

There is a possibility of inspecting contents that cannot be visually confirmed, such as those in opaque containers.

Can't you confirm whether the product is correctly placed inside the packaged container? There is a possibility to inspect contents that cannot be verified through visual inspection【Explanation document available】. In the case of opaque containers, final inspection of the contents can be challenging, but by combining iVision with transmission imaging equipment, it may be possible to inspect the contents by revealing the state inside the product. Are you not worried about whether the contents are truly placed correctly after packaging? Depending on the packaging container and contents, it is possible to verify the contents even in an opaque exterior condition. "Our products are difficult to inspect automatically," "We have been turned down by other companies' equipment." The image processing appearance inspection system "iVision" can solve such concerns! *For details, please download the catalog in PDF format. At our company, we first confirm what the customer wants to inspect and in what condition, then consider the appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

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Proposal for the introduction of a thickness, defect, and simultaneous inspection system using 3D sensors.

Introduction of a system that simultaneously inspects the thickness and surface condition of materials such as steel plates and films using a 3D sensor.

I want to measure the thickness of films and steel plates!! With a combination of two laser measuring devices and a camera, it is possible to simultaneously inspect the thickness of the workpiece as well as any scratches or dents. [Instruction manual available] In general inspection devices, the inspection is limited to either thickness or defects like scratches, but iVision can create a device that inspects both simultaneously. For those who require inspections of both aspects and are considering the introduction of separate inspection devices, iVision can accommodate this with a single inspection device. ADDI Co., Ltd. has extensive experience in the development of inspection devices, allowing us to handle a wide variety of components. With our expertise, we can deliver solutions tailored to our customers' needs. "Our products are difficult to inspect automatically" or "We have been turned down by other companies' devices." The image processing visual inspection system "iVision" solves these concerns! *For details, please download the catalog in PDF format. First, we confirm what the customer wants to inspect and in what condition, then we consider the appropriate cameras and lighting, and based on that, we propose the necessary inspection devices.

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Case Study of Automated Visual Inspection: Gear (Appearance and Dimension) Inspection Example

Introduction of an inspection automation case using a rotating jig, 3D sensors, and cameras to inspect the appearance and dimensions of gears.

Regarding the inspection of defects such as chipped teeth and burrs on gears, as well as dimensional measurements like tooth width, would you consider switching from "visual inspection" to "automated inspection using 3D sensors and cameras"? We would like to introduce a case study of an inspection device that sets the gear on a rotating fixture and conducts inspection and measurement using 3D sensors and cameras while it rotates. By rotating the gear on the fixture and using 3D sensors and cameras to check the condition of the sides, it becomes possible to perform both tooth condition inspection and dimensional inspection simultaneously. 【Features of this system】 - Realization of an inspection device that can check the entire gear using a rotating fixture. - Compatible with various types of gears, including spur gears and helical gears. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

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"Introduction to Image Processing Appearance Inspection" booklet *Two technical documents and case studies are being offered.

A comprehensive explanation of the mechanisms of image processing inspection devices and important considerations for their introduction, which you may be hesitant to ask about now! Essential technical materials for beginners to advanced users will be provided.

Image processing appearance inspection using cameras instead of human eyes for analysis and processing! This is an essential technical document summarizing the benefits of automation and key points for implementation. Additionally, you can download a guide that explains the strengths of ADD, which has a proven track record in many industries, along with the implementation process. 【Introduction to Implementing Image Processing Appearance Inspection (From the Mechanism of Inspection Systems to Various Implementation Styles)】 ■ The significance and mechanism of implementing image processing appearance inspection ■ Styles of introducing appearance inspection equipment ■ Utilization of verification data ■ Capabilities of inspection equipment ■ Usage methods and specific examples, etc. → For an introductory guide on image processing appearance inspection that you may have been hesitant to ask about, please download the "Introduction to Image Processing (Integrated Edition)." 【What ADD Can Do】 ■ Strengths of ADD ■ Track record of implementation ■ Support with total systems ■ Reliable support available from the day after delivery ■ Process leading up to implementation → If you want to know about companies that have already implemented it or key points for introducing appearance inspection, please download the "Proposal for Image Processing Appearance Inspection System." *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of Automated Visual Inspection: Inspection Example of Metal Components Spread on a Tray

A case study of automating visual inspection using a general-purpose XY stage for inspecting randomly scattered parts!

Would you like to switch the visual inspection of parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which installs a camera and lighting on a general-purpose XY stage moving device, enabling inspection over a specified area. By using a two-dimensional operating stage, it is possible to inspect the entire designated area for each specified section without having to set the camera position each time, allowing you to confirm where and what kind of defects were present. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to sequentially inspect even large areas. ■ It indicates the coordinates of defects and displays a map showing where and what kind of defects were found. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect are suitable for inspection. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Volume Measurement Inspection Using 3D Sensors

A case study of automating visual inspection by measuring the volume of components flowing on the conveyor line using a 3D sensor installed on the line!

Regarding the volume measurement of components being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that measures volume during transport without the need to individually extract and measure each component. By using 3D sensors, it becomes possible to measure the volume of components passing under the sensor without the need to measure specific locations individually with tools like calipers. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ By using 3D sensors, volume measurement can be performed without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you desire can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: AI-Based Inspection of Bento Ingredients

A case study of automating visual inspection by installing cameras and lighting on the line to capture and inspect the condition of bento boxes flowing on the conveyor line!

Regarding the mistakes or absence of ingredients in the bento boxes being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects for mistakes in the arrangement or presence of ingredients while they are being transported on the line. This system will also be able to identify irregular items, such as bento ingredients, which are difficult to distinguish with conventional inspection devices, by using AI. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional devices. ■ By using AI, inspections can be carried out for ingredients that do not have consistent shapes or colors. ■ The device can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is provided in the PDF, including specifics and processing flow.

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Case study of automated visual inspection: Inspection case for checking the surface condition of metal parts.

An example of the automation of visual inspection using a camera that automatically operates to adjust each surface of metal parts with step differences and conducts inspections in sequence.

Shall we switch the visual inspection of metal parts with height differences from "manual measurement" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which enables dimensional measurement by installing a camera on a general-purpose XYZ stage moving device. By using a three-dimensional operating stage, the camera can be moved to the appropriate position for inspection at varying heights, allowing for sequential inspection of necessary areas and enabling the overall condition of parts with height differences to be confirmed. 【Features of this system】 - By having the camera and stage operate at multiple locations that cannot be captured in a single image, necessary areas can be sequentially imaged and inspected. - Inspection can be performed on parts with height differences, which are difficult to focus on with a fixed camera, by allowing the camera to operate in the Z-axis direction. - A map is displayed showing where and what types of defects were found. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Warpage Inspection of Circuit Boards Using 3D Sensors

A case study of automating visual inspection to check the warping condition of substrates flowing on the conveyance line using a 3D sensor installed on the line!

Regarding the confirmation of the warping condition of the circuit boards being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that checks the warping condition during transport without having to individually remove and inspect the circuit boards. By using 3D sensors, it becomes possible to measure the warping condition of the circuit boards passing under the sensor without the need to individually measure specific locations using calipers or gap gauges. 【Features of this system】 ■ Inspection can be performed on the transport line without creating a separate inspection system. ■ Since inspections are conducted on the transport line, it is possible to perform inspections without creating additional equipment. ■ By using 3D sensors, it is possible to measure the condition of the circuit boards without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case Study of Automated Visual Inspection: Example of Size Inspection of Vegetables Using AI

An example of automating visual inspection to determine the size of fruits and vegetables spread inside a box using a camera and lighting installed above.

In the sorting of fruits and vegetables such as tomatoes spread out in a box based on size, why not switch from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on a stand and using AI for judgment, this system allows for standard determination without measuring individually or using classification devices. By utilizing AI, it becomes possible to distinguish items like vegetables that have uneven measurements. 【Features of this system】 ■ A simple inspection system with cameras and lighting installed on the inspection stand ■ By using AI, it can determine size even for items with uneven color and surface conditions ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Electronic Component Mounting Status

A case study on the automation of visual inspection to detect issues such as missing component installation, incorrect component types, and component defects on the substrate!

Would you like to switch from "visual inspection" to "automated inspection using cameras" for checking issues such as missed installation of electronic circuit boards, incorrect component types, and missing parts? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage movement device. By using a two-dimensional operating stage, it becomes possible to confirm the mounting status of each individual board even when the same boards are lined up. 【Features of this system】 - It can automatically inspect for missed component installation, incorrect component types, and missing parts for each individual board. - The same boards are lined up, and inspection is conducted sequentially for each one. - Circuit status inspection can also be performed simultaneously. - The device can be modified according to the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of container lid condition inspection using 3D sensors.

An example of automating visual inspection to check the sealing condition of container lids flowing on the conveyor line by installing a 3D sensor on the line!

Regarding the inspection of the lids of containers being transported on the line, would you consider switching from "visual inspection" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and measuring the condition of the lids, we can create a system that performs inspections without the need for inspectors to be stationed on the transport line. Using 3D sensors allows us to confirm the sealing condition of the lids, including slight "lifting" that is difficult to detect with overhead cameras. 【Features of this system】 ■ Inspections can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ The use of 3D sensors enables the detection of slight lifting of the lids. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Inspection case for checking the welding condition of components.

A case study of automating visual inspection by installing a 3D sensor on a scara robot to check the welding condition of components on a metal plate!

Would you like to switch from "visual inspection" to "automated inspection using a 3D sensor" for confirming whether the components are accurately welded? We will introduce an inspection device that uses a SCARA robot on a fixed inspection stand to check the welding condition on metal plates. By operating the 3D sensor, it becomes possible to sequentially confirm the welding condition of the components attached to the metal plate. 【Features of this system】 - The SCARA robot can operate the 3D sensor even on metal plates of considerable length, allowing for inspection of the entire surface of the metal plate. - By using a 3D sensor, it is possible to confirm the three-dimensional state of the weld, which is difficult to inspect with a camera. - By registering the standard size for welding, it is possible to quickly determine OK or NG. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of surface inspection of wood grain materials using AI.

A case study of automating exterior inspection by installing cameras and lighting on the line to capture images and inspect the appearance of wood-grained materials flowing on the conveyor line!

Regarding the inspection of materials with designs such as wood grain being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects the surface of materials during transportation. With the use of AI, it becomes possible to distinguish between wood grain and scratches, which are typically difficult to differentiate with standard inspection equipment. 【Features of this system】 - Inspection can be conducted on the transport line without the need to create a separate inspection system. - Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. - By using AI, it can identify and inspect wood grain, which is prone to misjudgment. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including the processing flow, is provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Spherical Rubber and Urethane Products

A case study of automating visual inspection using a general-purpose XY stage to inspect the size and deformation of spherical rubber products!

Would you like to switch the visual inspection of spherical-shaped parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which has a camera and lighting installed on a general-purpose XY stage movement device, allowing inspection over a specified area. By using a two-dimensional moving stage, it is possible to inspect the entire designated area for each specified area without having to set the camera position each time. This allows for checking whether there are any items of varying sizes, chips, deformations, or anything that does not meet specifications mixed in. 【Features of this system】 - By using a two-dimensional moving stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of any defects and displays a map showing the positions and types of defects found. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Log Periphery Inspection Using 3D Sensors

An example of automated visual inspection using a 3D sensor to measure the outer conditions such as the thickness and surface state of logs during transportation!

Regarding the inspection of the outer conditions such as the thickness and surface condition of logs during transportation, would you consider switching from "manual measurement" to "automatic measurement using 3D sensors"? By installing 3D sensors around the logs on the transportation line and scanning the surface, we can create a system that automatically measures thickness and surface conditions without the need for separate measuring devices. For large materials such as logs that are cumbersome to handle, measuring on the transportation line can also reduce the workload for subsequent tasks. 【Features of this system】 ■ Measurement can be performed on the transportation line without the need for separate inspection devices. ■ By attaching sensors to the transportation line, the measurement process can be streamlined. ■ The use of 3D sensors enables the realization of inspection devices that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Inspection case of engraved text on metal rods.

A case study on the automation of visual inspection for reading characters engraved on the side of a metal rod!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for verifying the characters stamped on the side of metal rods and checking for correctness? We would like to introduce a hand-held inspection device that accurately reads characters stamped on flat and curved surfaces, allowing for confirmation of character strings and correctness judgment. In this system, a simple hand-held inspection device is set up with only a camera and lighting on the inspection stand, enabling accurate reading of characters stamped on curved surfaces and surfaces that easily reflect light, which are difficult to read with general-purpose machines. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Capable of reading characters stamped on glossy and curved surfaces ■ The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case study of automated visual inspection *Examples of inspecting transparent materials such as films.

A case study on the automation of appearance inspection for scratches and wrinkles on transparent materials such as glass and film!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for checking scratches and wrinkles on transparent materials such as glass and film? Inspecting transparent components is difficult with existing appearance inspection devices, but we would like to introduce examples of inspection devices that utilize multiple light sources to enable detection. This system is a hand-operated inspection device that installs a camera and multiple lights on an inspection stand. By sequentially illuminating the multiple lights and capturing images, it allows for inspections similar to those conducted by holding and tilting the workpiece by hand. 【Features of this system】 - A simple inspection system with a camera and lights installed on the inspection stand - Enables inspection of difficult-to-check transparent materials by using multiple light sources - The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

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Case study of automated visual inspection: Inspection example of electronic components housed in trays.

A case study of automating visual inspection using a general-purpose XY stage to sequentially inspect the appearance of electronic components housed in a tray!

Shall we switch the visual inspection of electronic components housed in trays from "manual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which allows for inspection of each cell in the tray by installing a camera and lighting on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to inspect the workpieces lined up in the tray sequentially without having to set the camera position each time, allowing us to confirm which cell had what kind of defect. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to inspect the tray cell by cell. ■ Displays a map indicating where in the tray the defects were located. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Rubber Tubular Components

A case study on the automation of a system that installs cameras and lighting for inspecting roll-to-roll rubber tube winding machines!

Regarding the inspection of defects and scratches on tubular materials such as rubber, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce an example of an inspection system that incorporates a camera and lighting onto a dedicated winding machine. For the process of inspecting tubular materials, we will create a dedicated winding device that allows for inspection while rewinding. Additionally, if there is an existing winding device, it can also be adapted for this purpose. Furthermore, this system can accommodate materials other than rubber hoses, such as paper and fabric with varying widths. **Features of this system:** - Construction of a new inspection system using a roll-to-roll winding device - Capable of high-speed transport due to high-precision processing technology - The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible.* *Detailed processing information and flow are included in the PDF.*

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Case Study of Automated Visual Inspection - Inspection Case of Resin Containers

A case study of automating visual inspection using a multi-axis robot to move and inspect the complex shapes of resin containers!

Regarding the inspection of scratches, dirt, and deformation on resin products with complex shapes, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device that uses a multi-axis robot to hold the workpiece and conduct inspections. In this system, the multi-axis robot holds the workpiece and positions the areas that need inspection towards the camera for imaging and inspection. By using a robot, various surfaces can be directed towards the camera, allowing for sequential imaging and inspection of defective areas, similar to manual inspection. 【Features of this system】 ■ Automated inspection system using multi-axis robots ■ Capable of specifying and inspecting various areas of complex shapes ■ Allows for inspection of various surfaces by freely moving the workpiece ■ The device can be modified based on the inspection requirements *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Example of Printed Content Inspection on Packaging Boxes

An example of the introduction of automatic inspection on the conveyor line for reading and verifying the accuracy of text printed on the surface of packaging bags for agricultural products and various materials!

Would you like to switch the printing inspection of text on the surface of packaging bags for agricultural products and various materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. Reading printed text on the surfaces of hard materials such as cardboard boxes and plastic containers can be handled by a relatively large number of inspection devices. However, for materials like burlap and paper bags, where the surface is not flat, printing irregularities can easily occur, and automatic recognition may fail to read the text. Our system can accurately read text according to various text conditions. 【Features of this system】 ■ Inspection can be performed on the conveyor line ■ Confirmation of printed content and reading of barcodes are possible ■ Text printed on uneven surfaces can also be read ■ Inspection locations can be changed based on inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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