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We would like to introduce a case study of So-wa Co., Ltd., for which we undertook the design. The product is side dishes provided to convenience stores, and the manufacturing environment is in the chilled zone. All necessary rooms for the production of side dishes are located on the first floor, allowing for a one-way flow in the manufacturing process. The management's concept, which takes into account the surrounding environment, incorporates traditional Japanese colors. 【Overview】 ■ Location: Asakura City, Fukuoka Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Asahi Kogyo Co. ■ Total floor area: 7,762.88 m² ■ Structure and scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of Marushin Foods Co., Ltd., for which we undertook the design. The facility features a production line primarily focused on the manufacturing of Marushin hamburgers, alongside parallel lines for gyoza and fish sausage production. Access to each clean area is provided via a dedicated corridor on the second floor, while exit routes are established from the first floor. The interior has a high volume of pallet transport, with sufficient corridors for platters to move freely, and guard panels have been installed to prevent contact with the walls. 【Overview】 ■ Location: Moka City, Tochigi Prefecture ■ Construction - Architecture: Shimizu Corporation - Equipment: Shin Nippon Air Conditioning ■ Total Floor Area: 5,957.03 m² ■ Structure and Scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a factory built on a reclaimed port area that we designed. Since the construction is taking place on reclaimed land, we have installed a trench for the main piping in an accessible walkway to address potential damage to buried pipes due to ground subsidence. This facilitates maintenance in the future as the infrastructure ages. Additionally, due to the large size of the production machinery, we have carefully planned the layout and zoning of the site to accommodate the delivery and future removal of the machinery, ensuring there is a sufficiently large opening for machinery entry. [Overview] ■ Location: Fukuoka City, Fukuoka Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Taikisha ■ Total Floor Area: 7,437.32 m² ■ Structure and Scale: Steel structure, 3 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a factory built in the area, prompted by the aging of the existing factory, to enhance our beverage division, including the production of bento boxes provided during intermissions at Meijiza, as well as catering and other services. All manufacturing is conducted on the second floor, while the storage and cleaning of a wide variety of containers are designed to take place on the first floor. The exterior design is based on the traditional Japanese aesthetic of Meijiza, tailored to be suitable for a residential area. 【Overview】 ■ Location: Koto City, Tokyo ■ Construction - Architecture: NIPPO Corporation - Equipment: Shin Nippon Air Conditioning ■ Total Floor Area: 1,978.26 m² ■ Structure and Scale: Steel structure, 3 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a pickling factory designed by our company, built to withstand salt conditions. The factory that manufactures national brand pickles not only manages the temperature of the production environment but also strictly implements hygiene management due to the nature of its non-heated products. Additionally, since the brine and pickling solution become acidic due to lactic acid fermentation, causing rust on finishing materials and equipment, measures such as fluorine treatment for wall materials and cationic coating for air conditioning equipment were necessary. 【Overview】 ■ Location: Fukuyama City, Hiroshima Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Fuji Kogyo E&C ■ Total floor area: 2,577.30 m² ■ Structure and scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a facility that includes a factory of a food company supplying cooked noodles to convenience stores, along with a distribution center that serves as a logistics hub for this area. Due to the nature of the distribution center, the first floor and most of the site are dedicated to its use, resulting in a multi-story factory located on the second floor and above. Given the characteristics of the products, a chilled manufacturing temperature range is required, and measures such as condensation prevention have been implemented not only in the building's equipment but also in the architectural design specifications. 【Overview】 ■ Location: Yawata City, Kyoto Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Kinden Corporation, Takasago Thermal Engineering ■ Total Floor Area: 15,375.48 m² ■ Structure and Scale: Steel structure, 3 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food factory designed by our company that manufactures and supplies bento boxes to convenience stores. Due to the ample size of the site, we were able to place all production facilities on the first floor. As a result, we were able to accommodate manufacturing rooms and arrange storage, preprocessing, processing, plating, and sorting, enabling a streamlined flow from the receipt of raw materials to the shipment of products. [Overview] ■ Location: Kasuya District, Fukuoka Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Kyudenko ■ Total floor area: 8,346.56 m² ■ Structure and scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the Sato Meat Processing Center, which we designed. It was designed as a meat processing and frozen food distribution center located in Yonezawa City, Yamagata Prefecture, famous for Yonezawa beef. The total floor area is 1,200m², and the structure is a two-story steel frame building. 【Overview】 ■ Location: Yonezawa City, Yamagata Prefecture ■ Construction: Kaneko & Ito JV ■ Total Floor Area: 1,200m² ■ Structure & Scale: Steel frame, two stories *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of Musashino Foods Co., Ltd., for which we undertook the design. As a solution for the production lines of bread crumbs and sliced bread, a multi-story (3-story) manufacturing plant was constructed. To support the loads from the mixers on the second floor and to achieve a 15-meter span, we adopted the prestressed concrete (post-tension) method. The distinctive arched roof shape is designed to create a single roof that accommodates the high ceiling of the second-floor manufacturing area and the lower ceiling of the office and welfare area. 【Overview】 ■ Location: Arashiyama, Hiki District, Saitama Prefecture ■ Construction - Architecture: Toda Corporation - Equipment: Daidan ■ Total Floor Area: 11,000 m² ■ Structure and Scale: SRC construction, 3 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a bread manufacturing factory designed by our company. Immediately after the completion of the new construction, an expansion was made for the roll bread production line. Since the production is mechanized and organized into a line, the flow plan was considered around the manufacturing machinery. The key points of the architectural design include a large span of 27 meters and a ceiling height of 7.5 meters, along with equipment design that enables strict air conditioning management in the production room. 【Overview】 ■ Location: Arashiyama, Hiki District, Saitama Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Shinryo Refrigeration Industry ■ Site Area: 33,000 m² ■ Total Floor Area: 10,300 m² ■ Structure and Scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of a new factory built due to the aging of an existing factory of a food company that supplies bento to convenience stores, which we undertook. To meet the conditions set by the authorities, such as minimizing the impact of shadows and noise on the surrounding area to a level comparable to that of an existing warehouse at the construction site, we took measures such as keeping the building height of the factory low. We addressed the conflicting issues of greening and securing parking space by incorporating rooftop parking and rooftop greening. 【Overview】 ■ Location: Atsugi City, Kanagawa Prefecture ■ Construction - Architecture: Toyo Construction - Equipment: Daidan ■ Site Area: 8,335 m² ■ Total Floor Area: 7,005 m² ■ Structure and Scale: Steel structure, 2 stories with rooftop parking *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a factory designed primarily for the plating of company cafeteria meals that we undertook. Based on the premise of obtaining HACCP certification for advanced funding, the design ensures that the flow of people and goods moves in one direction, preventing any intersection between contamination and cleanliness. Considering that the adjacent area is a residential zone, the design was made to avoid any impact from noise or odors. 【Overview】 ■ Location: Kasamatsu Town, Hashima District, Gifu Prefecture ■ Construction - Architecture: Naito Construction - Equipment: Onishi Thermal Engineering ■ Total Floor Area: 2,000 m² ■ Structure and Scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a manufacturing plant for company cafeteria meals that we designed. The construction was divided into two phases. In the first phase, we utilized the land between two existing factories to build half of the planned building, and in the second phase, after completion, we transferred half of the functions of the existing buildings to the newly constructed section. We built the remaining part of the building on the area where the existing structure was demolished, carrying out the construction on the same site without stopping production. 【Overview】 ■ Location: Suruga Ward, Shizuoka City ■ Construction - Architecture: Taisei Corporation - Equipment: Kinden Corporation, Suga Industries ■ Total floor area: 3,100 m² ■ Structure and scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the Yokohama factory of Sanwa Food Co., Ltd., for which we undertook the design. This building is a factory for the production of commercial sauces. Since the production of sauces involves small quantities of a wide variety of products, it is necessary to clean the sanitary piping each time the product changes. Therefore, designing the facility to facilitate this process was a key point. 【Overview】 ■ Location: Kanazawa Ward, Yokohama City ■ Construction ・Architecture: Mitomo Construction ・Equipment: Marubeni Equipment ■ Site Area: 1,750 m² ■ Total Floor Area: 1,800 m² ■ Structure and Scale: Steel structure, 2 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food company’s factory that supplies bento to convenience stores, for which we undertook the design. Since this design was done after the earthquake, we ensured seismic design for the structure, and as an earthquake countermeasure for the piping under the first-floor slab, we incorporated design considerations such as the installation of a pit. Additionally, to secure passage and parking space for delivery vehicles within the limited site area, we minimized the first-floor area, and for the portion exceeding that area on the third floor, we designed it to extend over 4 meters, thus meeting the required total floor area. [Overview] ■ Location: Higashinada Ward, Kobe City ■ Construction - Architecture: Toray Construction - Equipment: Shin Nippon Air Conditioning ■ Total Floor Area: 7,240 m² ■ Structure/Scale: Steel structure, 4 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a factory that manufactures cooked noodles, which we designed. The manufacturing process involves storing raw materials on the first floor, transporting them to the upper floors, producing noodles on the third floor, boiling them on the second floor, adding toppings, and sorting them on the first floor, creating a flow of "from bottom to top" and "from top to bottom." The relationship with existing structures, the equipment for chilled production, and architectural specifications were key points in the design. [Overview] ■ Location: Kawagoe City, Saitama Prefecture ■ Client: Musashino Co., Ltd. ■ Construction ・Architecture: Ishikawa Construction ・Equipment: Fujita Engineering ■ Structure and Scale: Steel structure, 4 stories above ground *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of a new factory built due to the aging of an existing factory of a food company that supplies bento to convenience stores. The internal partitions actively use refrigerator panels suitable for low-temperature management in the manufacturing room. Additionally, the facade design takes into consideration the surrounding plans, such as the presence of an outlet mall directly across from the construction site. The layout of the approach stairs and break rooms is designed with the theme of creating a factory where workers can feel at ease. [Overview] ■ Location: Kanazawa Ward, Yokohama City ■ Construction - Architecture: Taisei Corporation - Equipment: Shin Nippon Air Conditioning ■ Total floor area: 7,200 m² ■ Structure and scale: Steel structure, 1 basement level, 3 above-ground levels, and 1 tower level *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration■ FOOMA Exhibitor Presentation Presentation Date and Time: June 8, 12:40 PM - 1:25 PM This presentation is aimed at food companies building a factory for the first time and companies undertaking design and construction for the first time. We will discuss why problems arise and how to prevent them, under the theme "Construction Troubles in Food Factories from a Different Perspective," with the sub-theme "It is important to prevent problems, not just to take responsibility." Facilities, not just food factories, are required to meet performance standards according to their purpose. However, even in companies that should be familiar with this, various issues still arise after completion. Based on years of experience in construction mediation, I would like to share insights from a slightly different angle regarding the causes of problem occurrences and the prolonged resolution of issues. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registration■Highlights of the Exhibition Booth As interest in food safety and security increases, multiple related companies have gathered to contribute, even in small ways, to food manufacturing facilities, ranging from hard products and equipment to soft systems, methods, and education. Centered around design offices well-versed in manufacturing technology and specialized production machinery for food facilities, the booth features useful product proposals that are suitable for food manufacturing facilities, including flooring, walls, ceilings, openings, wastewater treatment, heat-insulating paints, refrigeration and freezing equipment, flood prevention measures, and devices and systems aimed at reducing work load and improving labor conditions. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationWe would like to introduce a case study of a food factory expansion and renovation project. The project aims to achieve certification for HACCP methods through modernization, focusing on the expansion and renovation of a factory that provides meals for private businesses. The key point is the creation of a plan that allows for renovation work without stopping the factory's operations. The expansion will include a new cooking building, and after relocating the existing cooking room, the production rooms will be gradually replaced according to the plan. We have implemented zoning based on food safety, including the separation of areas by cleanliness and the elimination of cross-traffic. The design is mindful of the scope of improvements feasible for small to medium-sized business meal services. 【Case Overview】 ■ Location: Nagano Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 1,409 m² ■ Completion Year: 2003 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food factory expansion and renovation project. At the time of the construction of Kamsu No. 2, there were plans for an expansion, but the production system and manufacturing flow were not yet determined. Since the expansion was to be based on that state, how to connect the flow of people and materials became the key point of this design. 【Case Overview】 ■ Location: Saitama Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 6,000 m² ■ Completion Year: 2007 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a food factory expansion and renovation project. In response to the revision of the Building Standards Act regarding the handling of extensions, we aimed to secure the scale of the expansion by applying the old law during the design process. The manufacturing flow involves storing raw materials on the first floor, transporting them to the upper floors, producing noodles on the third floor, boiling them on the second floor, adding toppings, and sorting on the first floor, creating a flow of "from bottom to top" and "from top to bottom." The relationship with the existing structure, the equipment for chilled production, and the architectural specifications were key points in the design. [Project Overview] ■ Location: Saitama Prefecture ■ Structure: Steel structure, 4 stories above ground ■ Area: 8,542 m² ■ Completion Year: 2009 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food factory expansion and renovation project. An expansion of a new factory (for rice and side dishes) on the premises of the process center. Since product sorting and shipping are conducted at the same center, a transport corridor has been established on the second floor to ensure that the passage of incoming vehicles is not obstructed, connecting both buildings. 【Case Overview】 ■ Location: Aichi Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 3,986 m² ■ Completion Year: 2017 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food factory expansion and renovation project. The objective is to secure the necessary space for the installation of a new production line in the existing factory. The key design point was to enable the expansion plan, including auxiliary rooms, without stopping the operation of the existing line. To achieve this, we reflected a construction procedure in the design that starts with the expansion of the office in the available land space and then proceeds with successive expansions and renovations. Since the production line equipment is manufactured in the United States, there were issues with the time required for technical information exchange, which resulted in a longer design process despite the simplicity of the production process. 【Case Overview】 ■ Location: Chiba Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 4,778 m² ■ Completion Year: 2018 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This factory is operated by a food company that supplies bento boxes to convenience stores. Since the design was done after the earthquake, not only is the structural design seismically resistant, but considerations were also made in the design, such as the inclusion of a pit for earthquake countermeasures for the underground piping on the first floor. Additionally, to ensure the passage and parking space for delivery vehicles within the limited site, the first-floor area was minimized, and the third-floor section that exceeds this area was designed to extend more than 4 meters, meeting the required floor area. [Project Overview] ■ Location: Hyogo Prefecture ■ Structure: Steel structure, 4 stories above ground ■ Area: 7,240 m² ■ Completion Year: 1997 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This building is a factory for the production of commercial sauces. Since sauce production involves small quantities of a wide variety of products, it is necessary to clean the sanitary piping each time the product changes. Therefore, designing the facility for ease of operation was a key point. 【Project Overview】 ■Location: Kanagawa Prefecture ■Structure: Steel structure, 2 stories above ground ■Area: 1,800 m² ■Completion Year: 2000 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new construction project for a food factory. This factory is a new facility built due to the aging of an existing factory that supplies bento boxes to convenience stores. Our company conducted the basic design and held a competition aimed at utilizing the general contractor's know-how in construction cost reduction in the design. After the general contractor was confirmed, our company oversaw the detailed design and design management. For the internal partitions, we actively used refrigerated panels suitable for low-temperature management in the manufacturing area. Additionally, the design of the façade takes into consideration the surrounding plans, such as the presence of an outlet mall directly across from the construction site. The layout of the approach stairs and break room is designed with the theme of creating a factory where workers can feel at ease. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationHere is an example of a new construction project for a food factory. This factory was designed with the premise of obtaining HACCP certification, utilizing funds to promote the enhancement of quality management in the food industry. The building is designed primarily for the plating of meals for business establishments. The flow of people and goods is designed to move in one direction, ensuring that contamination and cleanliness do not intersect. Additionally, considering that the adjacent area is a residential zone, the design minimizes the impact of noise and odors. [Project Overview] ■ Location: Gifu Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 2,000 m² ■ Completion Year: 2005 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new construction project for a food factory. This building is a bread manufacturing factory. Immediately after the completion of the new construction, an expansion was carried out for the production line of roll bread. Since the manufacturing process is mechanized and organized into a line, the flow plan was developed around the manufacturing machinery. The key points of the architectural design include a large span of 27 meters, a ceiling height of 7.5 meters, and equipment design that enables strict air conditioning management in the production room. 【Case Overview】 ■ Location: Saitama Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 10,300 m² ■ Completion Year: 2005 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This building is a factory for company meals. The construction was divided into two phases: Phase 1 utilized the land between two existing factories to construct half of the planned building, and Phase 2 involved relocating half of the functions from the existing buildings to the new section after its completion. The remaining part of the building was constructed on the site of the demolished existing structures, allowing construction to proceed without halting production on the same premises. 【Project Overview】 ■ Location: Shizuoka Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 3,100 m² ■ Completion Year: 2006 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a new food factory construction project. This factory was built on the site to enhance the food and beverage division of Meijiza, not only for manufacturing bento boxes provided during intermissions at Meijiza, but also for catering and other services, in response to the aging of the existing factory. All manufacturing is conducted on the second floor, while the storage and washing of a wide variety of containers are designed to take place on the first floor. The exterior is designed to reflect the traditional Japanese taste of Meijiza, while also being suitable for a residential area. 【Project Overview】 ■ Location: Tokyo ■ Structure: 3-story steel structure ■ Area: 1,978 m² ■ Completion Year: 2009 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. The pickles factory, which focuses on kimchi, falls under the category of non-heated foods. Therefore, the entrance routes to the clean areas and other areas are completely separated, emphasizing a design that prevents cross-traffic among manufacturing personnel and promotes a one-way flow of production. As for the building facilities, measures against odors and condensation associated with the low-temperature environment of the production rooms have been incorporated into the design as part of the ventilation system. 【Project Overview】 ■ Location: Kyoto Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 2,667.9 m² ■ Completion Year: 2010 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This factory manufactures and supplies bento boxes to convenience stores. Due to the ample space of the site, all production facilities were able to be placed on the first floor. As a result, the manufacturing rooms were arranged to accommodate receiving, storage, preprocessing, processing, plating, and sorting, allowing for a one-way flow from the receipt of raw materials to the shipment of products. [Project Overview] ■ Location: Fukuoka Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 8,346.56 m² ■ Completion Year: 2010 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. The facility features a hamburger production line at its core, alongside parallel lines for gyoza and fish sausage production. Access to each clean area is provided through dedicated corridors on the second floor, while exit routes are established from the first floor. The interior has a high volume of pallet transportation, with sufficient corridors for platters to move freely, and guard panels are installed to prevent contact with the walls. 【Project Overview】 ■ Location: Tochigi Prefecture ■ Structure: Steel construction, 2 stories ■ Area: 5,957 m² ■ Completion Year: 2011 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This factory was built as a facility that includes a food company supplying cooked noodles to convenience stores and a distribution center that serves as a logistics hub for the area. Due to its use as a distribution center, the first floor and most of the site are dedicated to the distribution center, resulting in a multi-story factory with production facilities located on the second floor and above. Given the product characteristics, a chilled manufacturing temperature range is required, and measures such as condensation prevention have been implemented not only in the building's equipment but also in the architectural design specifications. 【Project Overview】 ■ Cooked Noodle Factory / Distribution Center (Convenience Store) ■ Location: Kyoto Prefecture ■ Structure: Steel structure, 3 stories above ground ■ Area: 15,375 m² ■ Completion Year: 2012 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is a case study of a new food factory project. This factory is being built on reclaimed land in a port area, and to address potential damage to buried piping due to ground subsidence, a trench for the main piping has been designed with accessible walkways for inspection. As a result, maintenance due to future aging will be easier. Condensation prevention is an important design element for the production of chilled noodles. Additionally, since the production machinery is large, careful consideration has been given to the layout and zoning of the site for the delivery and future removal of machinery, ensuring there are sufficiently sized openings for machinery delivery. [Case Overview] ■ Cooking Noodle Factory (Convenience Store) ■ Location: Fukuoka Prefecture ■ Structure: Steel construction, 3 stories above ground ■ Area: 7,437.32 m² ■ Completion Year: 2013 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new food factory construction project. The product is side dishes provided to convenience stores, and the manufacturing environment is in the chilled range. All necessary rooms for side dish production are located on the first floor, allowing for a one-way flow of production. The management's concept, mindful of the surrounding environment, incorporates traditional Japanese colors. Our company also engages in the development of new production machinery and efforts towards automation aimed at reducing labor as needed. 【Case Overview】 ■ Chilled Side Dish Factory (Convenience Store) ■ Location: Fukuoka Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 7,762.88 m² ■ Completion Year: 2013 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new food factory project. This is a factory that supplies rice products to a certain convenience store. Due to the labor-intensive manufacturing process, the movement of people, materials, containers, etc., is complex, making it important to have a flow plan and zoning plan based on cross-contamination prevention measures. Our company has numerous achievements in this field and conducted the design with efficient zoning, including the flow of manufacturing. [Case Overview] ■ Deli Center (Convenience Store) ■ Location: Shizuoka Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 7,761.48 m² ■ Year of Completion: 2014 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new food factory construction project. The factory was planned to accommodate a wide range of products, including rice, side dishes, desserts, and in-store cooked products. Automation was adopted for the cleaning of external containers and the supply to the usage destination. While aiming for labor-saving, we also focused on food defense, implementing measures against external intrusions, as well as restrictions on entry to the manufacturing site and within the manufacturing area, proposing and realizing management of personnel. 【Case Overview】 ■ Rice, Side Dish, and Dessert Factory (Supermarket) ■ Location: Chiba Prefecture ■ Structure: Steel structure, 3 stories above ground ■ Area: 10,117 m² ■ Completion Year: 2014 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new food factory project. This is our own factory that supplies rice and side dishes to supermarkets. As this was our first full-scale food factory plan, we participated in discussions about what products to manufacture and in what quantities at the factory. After calculating the necessary production rooms, equipment, and scale, we began the design, resulting in an efficient and compact factory. 【Case Overview】 ■ Side Dish Center (Supermarket) ■ Location: Miyazaki Prefecture ■ Structure: Steel structure, 1 story above ground ■ Area: 2,147.99 m² ■ Completion Year: 2015 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. The food produced in this factory is aimed at the elderly, with the target consumer category in the HACCP product description being "elderly individuals with low immunity." Therefore, the factory required a flow plan focused particularly on hazard prevention and the division of cleanliness zones. To suppress bacterial growth, the temperature in the production area is set low, and measures to address condensation resulting from this are thoroughly implemented. 【Project Overview】 ■ Elderly Food Manufacturing Factory ■ Location: Kanagawa Prefecture ■ Structure: 3-story steel building ■ Area: 9,446 m² ■ Completion Year: 2016 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new food factory project. This factory was built to manufacture chilled foods, primarily focusing on Hiroshima's specialty okonomiyaki, as a vendor for Seven-Eleven. The factory is based on a plan that includes automation from the cleaning of external containers to supply, as well as the manufacturing line. Our company utilizes its qualifications as a consultant for food safety and security management programs to plan a factory that meets these objectives. 【Case Overview】 ■ Chilled Side Dish Factory (Convenience Store) ■ Location: Hiroshima Prefecture ■ Structure: 3-story Steel Frame ■ Area: 7,224 m² ■ Completion Year: 2018 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a new construction project for a food factory. This factory, which manufactures pickled products centered around kimchi, has a non-heating manufacturing process, so all processes from washing and sterilization to packaging are conducted in a clean area. As a result, access for personnel to the clean area and other areas has been clearly separated. Due to the nature of the products, the architectural and design specifications require salt-resistant features, and condensation measures were also necessary due to the low temperature environment inside the manufacturing room. 【Case Overview】 ■ Pickled Products Factory (NB Products) ■ Location: Saga Prefecture ■ Structure: Steel structure, 2 stories above ground ■ Area: 3,358 m² ■ Completion Year: 2018 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. This is a full-scale noodle factory developed by a certain convenience store vendor. The key design points are measures against condensation in the low-temperature workroom and ventilation measures to address the scattering of flour during noodle production. The manufacturing line is largely automated, with few workers outside of the plating room, resulting in a simple flow of people and materials. 【Project Overview】 ■ Noodle Factory (Convenience Store) ■ Location: Aichi Prefecture ■ Structure: Steel structure, 3 stories above ground ■ Area: 11,466 m² ■ Completion Year: 2019 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a new construction project for a food factory. We implemented architectural and equipment specifications to ensure thorough hygiene and temperature management, along with rigorous employee training for hygiene control. Each room is cleaned using foam washing to maintain constant cleanliness. Additionally, the factory is equipped with an emergency generator, and we have implemented BCP (Business Continuity Plan) measures to ensure that the refrigerators and management systems for raw materials and products do not stop during power outages. 【Project Overview】 ■ Meat Processing Factory (NB Products) ■ Location: Yamagata Prefecture ■ Structure: Steel-framed single-story ■ Area: 1,854 m² ■ Completion Year: 2019 *For more details, please refer to the PDF document or feel free to contact us.
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